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Pilz PSEN sg2c-3 Series Operating Manual Download Page 17

Function description

Operating Manual PSEN sg2c
1003267­EN­02

17

­5LBLLS

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switch

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­5LPLLC

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­5LPKLE­
M12/5

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E­STOP

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­5LBKLE­
M12/5

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E­STOP

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­5LPKLS­
M12/5

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switch

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­5LBKLS­
M12/5

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Yes

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­5LPKLC­
M12/5

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­5LBKLC­
M12/5

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­5LPLLE
2.2

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­5LPKLE­
M12/5 2.2

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Summary of Contents for PSEN sg2c-3 Series

Page 1: ...PSEN sg2c Operating Manual 1003267 EN 02 PSEN sensor technology...

Page 2: ...KG Copies may be made for internal purposes Suggestions and comments for improving this documentation will be gratefully received Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET...

Page 3: ...4 4 6 Block diagram 18 Section 5 Wiring 19 5 1 Notes on cable run 19 5 2 Recommended cable cross sections 20 5 3 General wiring guidelines 20 5 4 Terminal configuration 21 5 5 Wiring the connection te...

Page 4: ...tion 11 Technical Details Order No 570806 570810 50 Section 12 Technical Details Order No 570812 570816 54 Section 13 Technical Details Order No 570818 570822 58 Section 14 Technical Details Order No...

Page 5: ...lows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken WARNING This wa...

Page 6: ...Introduction Operating Manual PSEN sg2c 1003267 EN 02 6 INFORMATION This gives advice on applications and provides information on special fea tures...

Page 7: ...with drill holes to attach padlocks as a restart interlock Auxiliary release for opening the safety gate when the plant s voltage is switched off Escape release for fast manual release of the guard lo...

Page 8: ...ommissioned operated maintained and decommissioned by competent persons A competent person is someone who because of their training experience and current pro fessional activity has the specialist kno...

Page 9: ...l loss of safety function during adjustment and repair work When carrying out adjustment and repair work make sure that the power supply of the plant is switched off and protected against switching on...

Page 10: ...lt tongue or The escape or auxiliary release has been operated If the safety outputs have been shut down by either of the inputs X2 3 or X2 4 they cannot be switched back on until both inputs are low...

Page 11: ...is pressed in the direction of the safety gate the cover on the escape release 2 is removed and the swivel piece 3 folds down wards The bolt tongue 4 behind the swivel piece is released The safety gat...

Page 12: ...ease note that the cover of the escape release has to be checked and in stalled again after operation 4 3 Auxiliary release When the plant is powered down the auxiliary release enables the guard locki...

Page 13: ...Pushbutton 2 Pushbutton 1 Pushbutton 2 Pushbutton 3 Pushbutton 4 PSEN sg2c 3 PSEN sg2c 5 Pushbutton 1 Pushbutton for activating the guard locking of the safety gate Pressing the pushbutton for activa...

Page 14: ...on switches the pushbutton output The LEDs of the pushbuttons can be operated via the LED inputs Further information on the different types of text is can be found in chapter Device types 14 4 5 Devic...

Page 15: ...B E STOP E Section stop S no pushbutton C Fully coded 1 2 3 not included with all versions Versions Pushbutton 1 Pushbutton 2 E STOP Section stop Coding 3LPE Pushbutton illuminated Pushbutton unillum...

Page 16: ...hbutton illuminated L Pushbutton unilluminated P Key switch B E STOP E Section stop S no pushbutton C Fully coded Pushbutton illuminated L Key switch B Pushbutton illuminated L 1 2 3 4 5 6 Fig not inc...

Page 17: ...witch Key switch Pushbut ton illumin ated E STOP Yes coded 5LPKLS M12 5 Pushbut ton illumin ated Pushbut ton unillumin ated Key switch Pushbut ton illumin ated Section stop Yes coded 5LBKLS M12 5 Push...

Page 18: ...Function description Operating Manual PSEN sg2c 1003267 EN 02 18 4 6 Block diagram 6 3 24 V...

Page 19: ...is 10 mm Example Connecting 3 safety switches in series Total cable run 25 m Conductor cross section 0 5 mm2 Solenoid current per solenoid 1 5 A Voltage for solenoid operation 24 V 4 U 0 05 10 1 5 4...

Page 20: ...ation terminals X1 6 and X1 7 have to be carried individually or several cables have to be used If more than three safety switches are connected in series or cable runs over 60 m are required please c...

Page 21: ...or ac cess request 2 X1 6 X2 6 linked intern ally Solenoid operation 24 V Solenoid operation 24 V Solenoid operation 24 V X1 7 X2 7 linked intern ally Solenoid operation 24 V Solenoid operation 24 V S...

Page 22: ...M12 Pin 2 optional X2 11 n c n c Enabling switch M12 Pin 3 optional X2 12 n c n c Enabling switch M12 Pin 4 optional X2 13 n c Pushbutton 3 channel 1 Pushbutton 3 channel 1 X2 14 n c n c Pushbutton 3...

Page 23: ...s order no 401 110 as the enabling switch 5 8 EMC requirements Please note The power supply must meet the regulations for extra low voltages with protective sep aration SELV PELV The inputs and output...

Page 24: ...al isolation and are not suitable as evaluation devices Only safety relays with a 24 V DC supply voltage are suitable 5 9 Connection to evaluation devices 5 9 1 Connection examples PNOZmulti up to PL...

Page 25: ...A2 PSENsgate O1 FS Auswerteger t Evaluation device Appareil de surveillance Dispositivo di controllo FS Fail safe ST Standard I4 FS X2 3 X1 3 X1 4 X1 1 X1 2 X1 6 X1 5 I2 ST X1 9 O3 ST X1 8 O2 FS X1 7...

Page 26: ...IL CL 2 a safe output with 2 A or a momentarily overloadable safe output 1 8 A for 50 ms can be used The device can be switched in series with all safety switches from Pilz In the connection example t...

Page 27: ...rteger t Evaluation device Appareil de surveillance Dispositivo di controllo I1 ST X2 3 X2 4 X1 3 X1 4 X1 9 X2 3 X2 4 X1 1 X1 1 X1 2 X1 2 X2 1 X2 2 X1 6 X2 6 X1 6 X2 6 X1 7 I2 ST X1 9 I3 ST X1 9 X1 2...

Page 28: ...ndle unit should be secured only with socket head cap screws M5 DIN EN ISO 4762 NOTICE It must not be possible to operate or remove the handle unit from inside the danger zone Protect the handle unit...

Page 29: ...stall at profile Open the escape cover in the direction of opening and remove it Prepare hole 9 mm for the escape release and attach profile nuts to the aluminium pro file see also Dimensions for the...

Page 30: ...Use washer M5 DIN125A e g Bossard BN 715 galvan ised blue dimension 10 x 5 3 x 1 for this The fixing screws on the safety switch are located under the cover of the escape re lease Use an appropriate s...

Page 31: ...using cover for the connection terminals and slowly remove the housing cover In doing so the spring mechanism moves the cover of the escape release upwards Unscrew the plate of the strain relief Conne...

Page 32: ...ease of movement Fold down the cover on the escape release and lock into position Screw the ball handle 4 into the handle unit lock the bolt tongue of the handle unit 5 into position in the actuator g...

Page 33: ...ease note that the escape release pin must not be shorter than 45 mm to guarantee the full holding force 6 2 Initial installation safety switch and handle unit Check whether the present bolt tongue is...

Page 34: ...driver towards the base plate to release the spring loaded limit stop mech anism Disengage bolt tongue with handle unit in the actuator guide Remove exposed fixing screws Unscrew ball handle from the...

Page 35: ...only be operated with colour covers correctly locked into position Once the colour covers have locked into position they can no longer be removed The fields below the pushbuttons can be used for inscr...

Page 36: ...Installation Operating Manual PSEN sg2c 1003267 EN 02 36 6 5 2 PSEN sg2c 3xxx 21 465 110 86 141 4 49 7 8 173 108 2 44 2 30 170 33 SW 7 6 146 5 74 5 46 3...

Page 37: ...Installation Operating Manual PSEN sg2c 1003267 EN 02 37 6 5 3 PSEN sg2c 5xxxxx 33 SW 21 169 7 110 86 7 6 146 5 555 46 3 49 7 108 2 44 2 8 173 141 4 30 74 5...

Page 38: ...Installation Operating Manual PSEN sg2c 1003267 EN 02 38 6 5 4 PSEN sg2c 5xxxxx M12 5 33 SW 21 170 86 110 146 5 568 7 6 46 3 30 173 141 4 108 2 44 2 49 7 18 2 74 5 8...

Page 39: ...7 EN 02 39 7 Adjustment Always test the function with one of the approved evaluation devices Check the distance between the actuator guide plate and the safety switch see graphic Distance between actu...

Page 40: ...midity and dirt exposure is high we recommend that you keep to shorter intervals Please note that the cover of the escape release has to be checked for damage and then installed again Clean the escape...

Page 41: ...or a HIGH signal is present Lock LED illuminates blue The guard locking element is engaged in the bolt tongue guard locking is active Signals X1 6 and X1 7 or X2 6 and X2 7 are present Lock LED illum...

Page 42: ...n 2 operated Output X1 5 Signal output X1 9 Solenoid operation X1 6 Solenoid operation X1 6 Input X1 8 Device LED LED Input LED Lock LED Safety Gate LED button 1 Power on 0 V 0 V 0 V 0 V 0 V Lock 24 V...

Page 43: ...upply voltage Press and hold the pushbutton 2 for access request and the pushbutton 1 for activating the guard locking simultaneously Switch on the supply voltage and hold both pushbuttons until Devic...

Page 44: ...ill go Solenoid does not switch Supply voltage or voltage for solenoid operation is too low error in the wiring Check voltages and apply 24 V check wir ing Increase voltage for solenoid to increase to...

Page 45: ...rectify the wiring error 2 During operation short circuit between safety output X1 3 and 24 V DC Rectify wiring error at terminal X1 3 3 During operation short circuit between safety output X1 4 and 2...

Page 46: ...0 A 5 00 A 5 00 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms 1 5 A 1 5 A 1 5 A Max cable capacitance at the safety outputs No load PNOZ w...

Page 47: ...t 48 V Max current 1 5 A Mechanical life 6050 cycles Signal output Output voltage 24 V Max current 100 mA Semiconductor outputs 570800 570802 570804 OSSD safety outputs 2 2 2 Signal outputs 2 2 2 Swit...

Page 48: ...0068 2 14 EN 60068 2 14 EN 60068 2 14 Temperature range 20 55 C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperature range 25 70...

Page 49: ...tance Sao 2 0 mm 2 0 mm 2 0 mm Min operating distance Somin 3 0 mm 3 0 mm 3 0 mm Typical operating dis tance So 3 0 mm 3 0 mm 3 0 mm Assured release dis tance Sar 4 0 mm 4 0 mm 4 0 mm Change of operat...

Page 50: ...t UB 5 00 A 5 00 A 5 00 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms 1 5 A 1 5 A 1 5 A Max cable capacitance at the safety outputs No loa...

Page 51: ...s Pushbutton 570806 570808 570810 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 48 V 48 V 48 V Max current 0 1 A 0 1 A 0 1 A Contacts DC1...

Page 52: ...61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4...

Page 53: ...changes 0 01mm C 0 01mm C 0 01mm C Typ hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded terminal plug in Spring loaded terminal plug in Spring loaded terminal plug in Cable LiYY 24 x 0 5...

Page 54: ...0 A 5 00 A 5 00 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms 1 5 A 1 5 A 1 5 A Max cable capacitance at the safety outputs No load PNOZ w...

Page 55: ...t 48 V Max current 1 5 A Mechanical life 6050 cycles Signal output Output voltage 24 V Max current 100 mA Semiconductor outputs 570812 570814 570816 OSSD safety outputs 2 2 2 Signal outputs 2 2 2 Swit...

Page 56: ...0068 2 14 EN 60068 2 14 EN 60068 2 14 Temperature range 20 55 C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperature range 25 70...

Page 57: ...tance Sao 2 0 mm 2 0 mm 2 0 mm Min operating distance Somin 3 0 mm 3 0 mm 3 0 mm Typical operating dis tance So 3 0 mm 3 0 mm 3 0 mm Assured release dis tance Sar 4 0 mm 4 0 mm 4 0 mm Change of operat...

Page 58: ...requency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms 1 5 A 1 5 A 1 5 A Max cable capacitance at the safety outputs No load PNOZ with re lay contacts 40 nF 40 nF 4...

Page 59: ...0 570822 OSSD safety outputs 2 2 2 Signal outputs 2 2 2 Switching current per out put 500 mA 500 mA 500 mA Breaking capacity per out put 12 0 W 12 0 W 12 0 W Residual current at 0 signal 0 20 mA 0 20...

Page 60: ...C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperature range 25 70 C 25 70 C 25 70 C Climatic suitability In accordance with the...

Page 61: ...perating distance Somin 3 0 mm 3 0 mm 3 0 mm Typical operating dis tance So 3 0 mm 3 0 mm 3 0 mm Assured release dis tance Sar 4 0 mm 4 0 mm 4 0 mm Change of operating distance with temperat ure chang...

Page 62: ...0 A 5 00 A 5 00 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms 1 5 A 1 5 A 1 5 A Max cable capacitance at the safety outputs No load PNOZ w...

Page 63: ...t 48 V Max current 1 5 A Mechanical life 6050 cycles Signal output Output voltage 24 V Max current 100 mA Semiconductor outputs 570824 570826 570828 OSSD safety outputs 2 2 2 Signal outputs 2 2 2 Swit...

Page 64: ...0068 2 14 EN 60068 2 14 EN 60068 2 14 Temperature range 20 55 C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperature range 25 70...

Page 65: ...tance Sao 2 0 mm 2 0 mm 2 0 mm Min operating distance Somin 3 0 mm 3 0 mm 3 0 mm Typical operating dis tance So 3 0 mm 3 0 mm 3 0 mm Assured release dis tance Sar 4 0 mm 4 0 mm 4 0 mm Change of operat...

Page 66: ...t UB 5 00 A 5 00 A 5 00 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms 1 5 A 1 5 A 1 5 A Max cable capacitance at the safety outputs No loa...

Page 67: ...s Pushbutton 570830 570832 570834 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 48 V 48 V 48 V Max current 0 1 A 0 1 A 0 1 A Contacts DC1...

Page 68: ...61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4...

Page 69: ...changes 0 01mm C 0 01mm C 0 01mm C Typ hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded terminal plug in Spring loaded terminal plug in Spring loaded terminal plug in Cable LiYY 24 x 0 5...

Page 70: ...00 A 5 00 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms 1 5 A 1 5 A 1 5 A Max cable capacitance at the safety outputs No load PNOZ with re...

Page 71: ...20 mA 0 20 mA 0 20 mA Short circuit proof Yes Yes Yes Pushbutton 570880 570882 570884 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 48 V...

Page 72: ...61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4...

Page 73: ...at ure changes 0 01mm C 0 01mm C 0 01mm C Typ hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded terminal plug in Spring loaded terminal plug in Spring loaded terminal plug in Cable LiYY 24...

Page 74: ...13849 1 2008 TM year Mechan service life cycles 1 ch guard locking PL d Cat 2 SIL CL 2 1 83E 09 20 200 000 cycles 2 ch guard locking PL e Cat 4 SIL CL 3 3 80E 10 20 200 000 cycles 2 ch OSSD PL e Cat 4...

Page 75: ...king and safe guard locking 3 pushbuttons illuminated 1 pushbutton unilluminated 1 E STOP pushbutton 570 812 PSEN sg2c 5LBLLE Safety gate system transponder technology with safe inter locking and safe...

Page 76: ...sponder technology with safe inter locking and safe guard locking 3 pushbuttons illuminated 1 pushbutton unilluminated 1 E STOP pushbutton fully coded 570 882 PSEN sg2c 5LPKLE M12 5 2 2 Safety gate sy...

Page 77: ...tch Safety switch 2 pushbuttons illuminated 1 key switch 1 push button unilluminated connection for enabling switch 570 833 PSEN sg2c 5LBKLC M12 5 switch Safety switch 2 pushbuttons illuminated 2 key...

Page 78: ...these products meet the requirements of the directive 2006 42 EC for ma chinery of the European Parliament and of the Council The complete EC Declaration of Conformity is available on the Internet at...

Page 79: ...mo PMCprotego PMCtendo PMD PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries We would poi...

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