Pillar UniFoiler 3000 Operator'S Manual Download Page 1

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OPERATOR'S MANUAL

INDUCTION CAPSEALING SYSTEMS

UniFoiler 3000

Air Cooled Conveyor and Hand Held System

CE, ETL Approved

Model #

Serial #

Manual

Pillar Technologies

PP1239-20

475 Industrial Drive

Hartland, WI 53029

(262) 367-3060

Comment:

PP1239-20

- Capsealing

Systems, UniFoiler 3000, air cooled.
Independent Stalled Bottle/Foil Detector,
CE & ETL Approved.

Summary of Contents for UniFoiler 3000

Page 1: ...ed Conveyor and Hand Held System CE ETL Approved Model Serial Manual Pillar Technologies PP1239 20 475 Industrial Drive Hartland WI 53029 262 367 3060 Comment PP1239 20 Capsealing Systems UniFoiler 30...

Page 2: ...lication November 30 2001 Convert to MS Word 1999 Pillar Technologies All rights reserved This manual may not be reproduced in whole or in part by any means without written permission of Pillar Techno...

Page 3: ...k Director of Engineering Safety Standards pending This equipment is certified by Intertek Testing Services 7435 4th Street North Oakdale MN 55042 to be compliant with the following Safety Standards a...

Page 4: ...pport 6 Power Supply 7 Conveyor Sealing Coil 9 Hand Held Sealing Coil 10 Wiring 11 Setup 14 Hand Held Coil 14 Channel Coil 15 Universal Coil 15 Before starting 17 Operation 19 Inverter 19 Diagnostic L...

Page 5: ...il Sealing Area 7 Figure 4 The System Components 8 Figure 5 Adjusting the height of the channel coil 15 Figure 6 Adjusting the universal coil 16 Figure 7 Operator panel 19 Figure 8 Coil support dimens...

Page 6: ...ill cause heating in metal objects brought into proximity of the sealing coil Rings watches bracelets or other jewelry should not be worn when working near the coil Serious burns could result if these...

Page 7: ...ephone at 262 367 2050 extension 240 Product Description An induction capsealing system is used to apply a hermetic seal over the mouth of a jar or bottle The purpose of the seal is to provide evidenc...

Page 8: ...e top of the sealing coil is a capacitor It works together with the sealing coil to generate the high energy electro magnetic field Locating the capacitor at the coil eliminates the need for heavy wat...

Page 9: ...th Whatever the cap size the entire cap will pass through the electro magnetic field Hand held Coil A special sealing coil intended for low volume production requirements Designed for specific packagi...

Page 10: ...4 Introduction This page left blank...

Page 11: ...e of the conveyor However it may be necessary to fabricate a plate or bracket to adapt to a particular conveyor A bracket could be made to mount from the floor if desired In any case the installation...

Page 12: ...from the rear side of the conveyor Hand Held Coil Support The hand held coil design is made to be held by the operator during the capsealing process The bottom of the coil which faces the top of the c...

Page 13: ...panel is located on the front of power supply as shown below in Figure 4 The input and output connections to the power supply are located on the rear heatsink assembly The power supply can be located...

Page 14: ...er supply is air cooled and contains a fan to circulate air inside the enclosure A minimum of twelve inches clearance should be provided on both sides of the enclosure to ensure adequate air circulati...

Page 15: ...ing is the same for all styles All coils employ a tank capacitor mounted to the top of the coil Note that the coil has an enclosure on top which houses a tank capacitor cooling fan and a connector for...

Page 16: ...r and requires the activation of a start switch on the handle of the coil to start the sealing process A capacitor bank is enclosed within the coil housing Note that the hand held coil has a 10 foot c...

Page 17: ...nterlock These terminals are used to monitor the operation of the cooling fan in the coil A temperature switch is connected here If the coil temperature rises above the normal operating temperature th...

Page 18: ...te to signal a loss of seal condition A normally open contact is available Use these terminals to trigger an alarm or light when the capsealing system is not delivering the correct output Run mode mon...

Page 19: ...Installation 13 This page left blank...

Page 20: ...display Using the Alarm Timer set point buttons adjust the display reading for the proper time The display is calibrated in seconds of time with the maximum time setting being ten seconds 2 Place the...

Page 21: ...il 3 Slide and swivel the coil so that the bottle can pass underneath from one end to the other without the cap rubbing the sides of the channel 4 Firmly tighten the coil mounting clamp Make sure that...

Page 22: ...he bottle cap The mark on the exit end of the coil is to be positioned outside of the opposite edge of the bottle cap In other words the centerline of the coil is to sweep across the full width of the...

Page 23: ...Setup 17 Before starting 1 Check that the coil has been mounted and aligned as described above 2 Check that the power cable is connected and is properly seated and secure...

Page 24: ...18 Setup This page left blank...

Page 25: ...c Lights There is a group of diagnostic indicators on the operator panel which show how the power supply is performing Refer to the troubleshooting section starting on page 25 for advice on how to int...

Page 26: ...it does not indicate a problem High Temp Indicates that the power transistors inside the power supply are not receiving sufficient cooling The power supply will shut down to prevent the unit from ove...

Page 27: ...percentage of output power This setting will control the amount of heating induced in the bottle caps To change the setting press the up or down button and set the appropriate level on the display Ala...

Page 28: ...duce the amount of heat developed in each seal A proportional increase in power supply output will be required to maintain seal quality Once this speed is decided and set it must remain constant 2 Ens...

Page 29: ...at some low value Center the hand held coil above the container being sealed press the start switch on the coil handle and wait till the timer expires 3 Remove the container and allow a few seconds fo...

Page 30: ...24 Operation This page left blank...

Page 31: ...ounted and dismounted check the condition of the tapped holes at the power connection On the conveyor coil check the fan for accumulation of dust and remove carefully with dry compressed air Troublesh...

Page 32: ...edance lamp to be lit when the power supply is in Stop mode It should go out when the Start button is pressed Impedance High indication There is a problem in the power supply Contact Pillar Service Hi...

Page 33: ...Service 27 Missing Foil Fault Used with optional stalled bottle missing foil detector circuit Indicates a cap without a liner passed under the sealing coil Remove fault Restart system...

Page 34: ...erature Switch 1 TS1 Rectifier 1 RECT100 Transistor MosFet 4 Q1 Q4 Capacitor 2 C100 C101 Fuse 1A 250 Volt 2 FU1 FU2 Fuse 8A 250 Volt 2 F1 F2 AN818 11 Deluxe Parts Kit 240 VAC ETL Version Includes all...

Page 35: ...50 60 Hz 50 60 Hz 1 phase 1 phase Current 15 0 A 120V 8 0 A 240V KVA 1 6 KVA 1 6 KVA Output Power 1 KVA 1 KVA Voltage 175 Vrms 175 Vrms Current 6 0 A 6 0 A Frequency 45 to 60 kHz 45 to 60 kHz Ambient...

Page 36: ...30 Service Dimensions Figure 8 Coil Support Dimensions...

Page 37: ...Service 31 Figure 9 Enclosure Dimensions Figure 10 Internal Components...

Page 38: ...32 Service Figure 11 Connection Diagram...

Page 39: ...Service 33 Figure 12 Electrical Schematic...

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