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Bulletin TI-NITROFLOW TG2-G 

Installation, Operation and Maintenance Manual

 TI-NITROFLOWTG2 

www.labgasgenerators.com

10

1-800-343-4048

Compressor Component 
Maintenance  

(refer to figures 11-34 and 44-47)

Service Interval  

Replacement Part 

Quantity

5,000 hours  

Intake Filter 

1 or 2*

5,000 hours  

V-Belts 

2

5,000 hours  

Tip Seal Set 

1

5,000 hours  

Grease 

1

5,000 hours  

Discharge Pipe Sleeve 

1

10,000 hours 

Timer drain valve assembly 

1

30,000 hours  

Pump 

1

30,000 hours  

Check Valve 

1

30,000 hours  

Intake Filter 

1 or 2*

30,000 hours 

V-Belts 

2

Purification Component 
Maintenance  

(refer to figures 10, 36-43)

Service intervals are determined by 

an hour meter located on the front 

panel of the generator.  

The meter indicates 00000.0 hours. 

The hour meter does not reset.

Service Interval 

Replacement Part 

Quantity

10,000 hours 

Carbon Module (P/N B06-0264)

 1

10,000 hours 

Filter Silencer (P/N 75117)

 1

10,000 hours 

Filter Element (P/N BZ100-180-DXE)

 1

10,000 hours 

Filter Element (P/N BZ100-180-BXE)

 1

10,000 hours 

Filter Element (P/N BZ100-090-BXE)

 4

30,000 hours 

Carbon Module (P/N B06-0264)

 2

30,000 hours 

Carbon Module (P/N B06-0265)

 1

30,000 hours 

Filter Silencer (P/N 75117)

 1

30,000 hours 

Filter Element (P/N BZ100-180-DXE)

 1

30,000 hours 

Filter Element (P/N BZ100-180-BXE)

 1

30,000 hours 

Filter Element (P/N BZ100-090-BXE)

 4

Filter Silencer

Auto Drain

P/N 22066HK (SN>TG2-0205A)
or EF1 (SN<TG2-0205A)

REV.

NAME

DATE

2441

1

SD

1

REV.:

IN INCHES

4

3

2

1

A

1

D

C

B

A

4

3

2

A

B

C

D

1

CH'KD BY:          DATE:

THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO
PARKER FILTRATION AND SEPARATION DIVISION("PARKER"). THIS DOCUMENT IS FURNISHED ON
THE UNDERSTANDING THAT THE DOCUMENT AND THE INFORMATION IT CONTAINS WILL NOT BE
COPIED OR DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE OTHER THAN CONDUCTING BUSINESS
WITH PARKER, AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY
PARKER. COPYRIGHT PARKER. YEAR OF COPYRIGHTIS FIRST YEAR INDICATED ON DOCUMENT.
ALL RIGHTS RESERVED.

TITLE:

Parker Hannifin Corporation

Filtration and Separation Division
Haverhill, Massachusetts USA

DRAWN BY:          DATE:

P/N BZ100-090-BXE

P/N BZ100-090-BXE

P/N 
BZ100-090-BXE

Carbon Module

P/N B06-0264
Every 10,000 
hr. service

Carbon Module

P/N B06-0264

Carbon Module

P/N B06-0265

Filter Element 
& Auto Drain

P/N BZ100-180-DXE
P/N 21552

P/N 75117 

Filter Silencer

P/N 75117 

Filter Silencer

P/N BZ100-090-BXE 

Filter Element 
& Auto Drain

P/N BZ100-180-BXE
P/N 21552 

Figure 10

* depending on style

Summary of Contents for Balston NitroFlow TG2 Series

Page 1: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 1 1 800 343 4048 NitroFlow TG2 Installation Operation and Maintenance Manual...

Page 2: ...2 www labgasgenerators com 2 1 800 343 4048 Symbol Description Caution refer to accompanying documents for explanation Refer to the caution note indicated for explanation Caution risk of electric shoc...

Page 3: ...eered to produce pure nitrogen gas hydrocarbon free air and clean dry 40 F dew point air delivered by a carefully matched scroll compressor The system is housed in two fully integrated cabinets the lo...

Page 4: ...where it is discharged from the pump A high output fan cools the compressor cabinet as it blows over a series of fins on the after cooler The compressor operates at a lower temperature thus increasing...

Page 5: ...r removal resulting in dry air A small portion of the dry air is redirected along the fibers to sweep out additional water vapor laden air and vented to atmosphere in the cabinet A dew point of 40 F i...

Page 6: ...ld be sized accordingly 3 The service should be protected by up to a minimum 20 Amp circuit breaker The value is based on the application equipment requirements as well as the electrical components to...

Page 7: ...G2 generator 1 nitrogen outlet gas connection 2 dry air outlet gas connections 4 drain connections Press the tubing into the quick connect fittings Assure tubing is fully inserted about Tubing is prov...

Page 8: ...and High Temperature The green LED remains illuminated during normal operation The other LED indicator High Temperature remains unlit if the compressor is functioning properly Red illumination of the...

Page 9: ...e generator after the maintenance or repair is completed Prior to servicing the generator turn off the system and disconnect the cordset from the power supply Allow the system a minimum of 1 hour to d...

Page 10: ...0 000 hours Filter Silencer P N 75117 1 30 000 hours Filter Element P N BZ100 180 DXE 1 30 000 hours Filter Element P N BZ100 180 BXE 1 30 000 hours Filter Element P N BZ100 090 BXE 4 Filter Silencer...

Page 11: ...port of the filter housing by pushing the collet of the fitting towards the body of the fitting and pulling on the tube to release it see Figure 12 3 Remove the compressed air inlet tube from the elbo...

Page 12: ...mount of grease according to the grease delivery Table 1 Figure 16 Note Pump grease gun before feeding to eliminate air from the needle adapter Each pump equals 0 65 grams of grease The volume of grea...

Page 13: ...re 17 5 Replace fixed scroll and fan duct Torque bolts initially 17 inch lbs then finally 175 inch lbs Grease Pin Crank Bearing Figure 17 Note The grease fitting located in the center of the pin crank...

Page 14: ...ing Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 8 After installing half of the low pressure seal carefully remove the seal from the channel to make sure the seal is properly locking onto the cha...

Page 15: ...uses of the size and type specified in the Specifications section of this manual These instructions describe the replacing of the two coalescing pre filters two carbon modules and two particulate filt...

Page 16: ...a new one see Figure 42 4 Reverse the steps to re assemble Make sure the o ring is sealed in the groove before reinstalling the bowl Hand tighten plus 1 4 turn using the 1 wrench Figure 39 Figure 40 F...

Page 17: ...Note both the bulkhead and quick disconnect fittings will be reused with the new drain assembly Parker recommends the use of Teflon plumbers tape on the treads of these fittings during reassembly 8 Re...

Page 18: ...egory II IEC 61010 Pollution Degree 2 Impact Code IK08 EMC Compliance EN61326 1 CISPR 11 Curtain Gas N2 Purity 99 999 Organics 96 93 N2 depending on flow Curtain Gas Max Flow Pressure 30 SLPM 80 PSIG...

Page 19: ...ould perform any troubleshooting activities Determine whether the trouble is with the compressor or the gas generator Disconnect the plastic tubing from the compressor fitting see Figure 43 Once remov...

Page 20: ...y and unit power rating Replace contractor assembly Replace motor Compressor is running but will not make pressure Auto drain valve is open continuously Drive belts broke or are too loose Clogged inta...

Page 21: ...oling air fan Re grease Clean aftercooler Replace tip seals per instructions every 5 000 hrs Check replace filter Clean unit Compressor shuts down on temperature malfunction Temperature switch has unp...

Page 22: ...arryover due to filter float drain malfunction High relative humidity Total flow demand greater than 68 SPLM for the Gas 1 Gas 2 and source gas outlets Turn on compressor Open pressure regulator Check...

Page 23: ...the original price for the product This warranty applies only to defects in material or workmanship and does not cover wear components on compressors routine maintenance recommended by the instructio...

Page 24: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 24 1 800 343 4048 Figure 49...

Page 25: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 25 1 800 343 4048...

Page 26: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 26 1 800 343 4048...

Page 27: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 27 1 800 343 4048...

Page 28: ...C L A B L E R E C Y C L A BLE 2012 2019 Parker Hannifin Corporation Printed in U S A Bulletin TI NITROFLOWTG2 PKI A 7 2019 Parker Hannifin Manufacturing Limited Gas Separation and Filtration Division...

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