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Summary of Contents for 580.329180

Page 1: ...i 8 a m to 5 p m CT CAUTION Before using this product read this manual and follow all its Safety Rules and Operating Instructions Sears Roebuck and Co Hoffman Estates IL 60179 Visit our Craftsman website www sears com craftsman Safety Assembly Operation Maintenance Parts Espan_l Part No 186936 Draft 0 8 16 2000 Printed in the U S A ...

Page 2: ...id by him This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or engine or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in SEARS s judgment to adversely affect its performance and reliability NORMAL WEAR ...

Page 3: ... and its vapors are EXPLOSIVE Do Not permit smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage and handling of gasoline Never add fuel while unit is running Do Not overfill the fuel tank Always allow room for fuel expansion If tank is overfilled fuel can overflow onto a hot engine and cause FIRE...

Page 4: ...you choose not to use the electric start feature of this generator you do not need to install the battery You must purchase and install a 12 Volt DC battery Sears p n 28 27145 The battery should be serviced with electrolyte fluid and fully charged prior to installation Find the battery tray and fasteners shipped loose in the carton Included are one hold down bracket two 7 J bolts two lock washers ...

Page 5: ...en blocks beneath the cradle This will allow you to add the wheels Slide the axle through the holes in the brackets provided on the generator cradle Slide one wheel and flat washer on each end of the axle Make sure the air inflation valve is outward Insert both retaining pins using the needle nose plier Remove the wooden blocks Attach the vibration mounts to the support leg with 30mm capscrews was...

Page 6: ...C 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle Supplies electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 50 Amp Receptacle Supplies electrical power for the operation of 120 240 Volt AC 50 Amp single phase 60 Hz welder or...

Page 7: ...tral Keep extension cords as short as possible preferably less than 15 feet long to prevent voltage drop and possible overheating of wires 120 Volt AC 30 Amp Receptacle Use a NEMA L5 30 plug with this receptacle Connect a 3 wire cord set rated for 125 Volts AC at 30 Amps or greater to the plug 3 Wire Cord Set Neutral 120V Hot NEMA L5 30 __ Ground Green Y Hot NEMA L14 30 X Hot Ground Green Use this...

Page 8: ...d on the generator Grounding Wing Nut Generally connecting a No 12 AWG American Wire Gauge stranded copper wire to the grounding wing nut and to an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock However local codes may vary widely Consult with a local electrician for grounding requirements in your area Proper grounding of the generator wi...

Page 9: ...k when engine is running or hot Do Not light a cigarette or smoke when filling the fuel tank A CAUTION Do Not overfill the fuel tank Always leave room for expansion Use regular UNLEADED gasoline with the generator engine Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Slowly add unleaded regular gasoline to fuel tank Be careful not to overfill Al...

Page 10: ... Not overload individual panel receptacles These outlets are protected against overload with push to reset type circuit breakers If amperage rating of any circuit breaker is exceeded that breaker opens and electrical output to that receptacle is lost Read Don t Overload the Generator on page 12 carefully AUTOMATIC IDLE CONTROL This feature is designed to greatly improve fuel economy When this swit...

Page 11: ...nd a battery Wear protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flush area with clear water immediately Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery Do Not use the unit to charge an...

Page 12: ...nerator 1 Figure the watts needed to start the largest motor 2 Add to that figure the running watts of all other connected loads The Wattage Reference Guide below is provided to assist you in determining how many items your generator can operate at one time NOTE All figures are approximate See data plate on appliance for wattage requirements WATTAGE REFENCE GUIDE Recreational Home Uses Tool Applia...

Page 13: ... cc Spark Plug Type Champion RC12YC or Equivalent Set Gap To 0 030 inch 0 76mm Gasoline Capacity 8 U S gallons Oil Type Above 32 F SAE 30 or 10W 30 Below 32 F Synthetic 5W 20 or 5W 30 GENERAL RECOMMENDATIONS The generator warranty does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty the operator must maintain the generator as instruc...

Page 14: ... oil fill cap Remove oil fill cap and oil drain plug Drain oil completely into a suitable container When oil has completely drained install oil drain plug and tighten securely Place a suitable container beneath the oil filter and turn filter counterclockwise to remove Discard according to local regulations Coat gasket of new filter with fresh clean engine oil Turn filter clockwise until gasket con...

Page 15: ...lean air cleaner cover then insert precleaner into cover Next insert new paper filter into cover to hold precleaner in place and assemble all of them to the base of the air cleaner NOTE If you need to order a new air filter please call 1 800 366 PART Clean Spark Plugs The engine exhaust muffler has a spark arrester screen Inspect and clean the screen every 100 hours of operation or once each year ...

Page 16: ...ly while watching the piston through the spark plug hole As you pull on the recoil handle the piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker arm jam nut Use an 8mm allen wrench to turn the pivot ball stud while checking clearance between the rocker arm and the valve stem with a feeler gauge Correct clearance is 0 002 0 004 inch 0 05 0 1 mm ...

Page 17: ...oline from the fuel tank _ ANGER Drain fuel into approved container outdoors away from open flame Be sure engine is cool Do Not smoke Start and run engine until engine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Disconnect negative cable from battery terminal Remove spark plug and pour about 1 2 ounce 15 ml of engine oil into the cylind...

Page 18: ... 9 Low oil level 6 Replace spark plug 7 Drain gas tank fill with fresh fuel 8 Put choke lever to No choke position 9 Fill crankcase to proper level Engine shuts down during operation Engine lacks power Engine hunts or falters No Battery Charge DC output 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Out of gasoline 2 Low oil level 3 Fault in ...

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Page 20: ... I POWER S POWER 11 88 44 IDLE CONTROL TRANSFORMER llA 15S 156 SYSTEM CONTROL BOARD T SLU _ RED BLU WHT 22 2S 44 IDLE S N U S S E R 6 A 1 E 35A C B 2 SPARK PLUG ENG RUN SWI TCH ENG I ONI TI ON SATTERY CHARGE GRN 0 C B lIB OA _11c C B lIB 82 RESET IOA C B 8V l OA DC llS 2O ...

Page 21: ...BLU A 11 IIA 4 35A 35A _ _ CS CS ii lib l_S IIA IOA C B AUTO RESET POWER REGULATDR BOARD 15 18V IOA DC 55 5 I DLE CONTROL 55 SWI TCH BLU WHT _GATE SIGNAL GRN 0 NUT ON ENGINE BLOCK 21 ...

Page 22: ...Main Unit Exploded View 74 75 71 7O 72 55 73 52 59 DETAIL OF 66 64 6O 78 I 58 77 55 1 56 81 BATTERY NOT 8O 82 DET_LOF 5O 35 36 13 J 7 11 12 J 21 p 33 900 9OO 32 31 43 39 40_ 41 42 29 25 44 25 24 14 86 16 17 18 17 19 8 17 18 68 TO STARTER 85 84 22 ...

Page 23: ...068 1 SHIELD Heat 45 14353621 1 WIRE Ground 46 26850 2 LW EXT Shakeproof M6 47 B4901 1 DECAL 1 800 4 MyHome 48 81917 1 PIN Roll 4mm x 10 Item Part Qty 49 B4986 1 50 B1899 2 51 56893 5 52 84132 1 53 67022 1 54 66825C 1 55 86494 1 56 22769 1 57 66386 1 58 66849 2 59 B4871 1 60 74908 4 61 B4605 2 62 66849C 1 63 65795 2 64 66449L 4 65 23762 1 66 22097 4 67 22473 4 68 96113 1 69 83083 1 70 BB5586 2 71 ...

Page 24: ...6 2 HANDLE B4966 2 WHEEL 93693G 1 AXLE 87005 2 PIN Retaining 51731 2 HHCS M8 1 25 x 50 B186927 1 LEG Support 27007 2 MOUNT Vibration 42909 2 CAPSCREW Hex Hd M8 1 25 x 30 52858 4 NUT Lock M8 22247 2 WASHER Wheel 39253 2 CAPSCREW Hex Hd M8 1 25 x 20 22145 6 WASHER Flat 5 16 M8 49820 2 NUT M8 Nylok 187104 4 WASHER Nylon B4605 2 GRIP B4135 2 PIN with Lanyard 24 ...

Page 25: ...6 Int Lock OUTLET 50A 240V OUTLET 10A 12VDC CIRCUIT BREAKER 35 Amp CIRCUIT BREAKER 30 Amp CIRCUIT BREAKER 20 Amp WASHER 8 Shakeproof OUTLET 30A 120V Locking OUTLET 30A 120V 240V Locking OUTLET 20A 120V Item 16 17 18 19 20 21 22 23 24 25 26 27 28 PaN 43180 22264 51715 64526 83970 64525 87962 84335 84134 B92069 84028 43181 43182 Qty 10 10 10 8 1 4 1 1 1 1 1 4 4 Description WASHER M4 Flat WASHER 8 M4...

Page 26: ... 84329 92981 22097 92079 84542 Qty Description 1 Run Stop Switch 1 Led Assembly 1 L O S Decal 1 Black Sleeving 1 3 Pin Male Hsg 1 Wire Asm 2 M6 Lockwasher 2 M6 x 30 Taptite 1 Ignition Coil Item 20 21 23 24 25 27 28 29 30 PaN 72347 72734 83502 83512 73100 83503 73101 72735 72789 Qty Description 1 Spark plug 1 Governor Lever 1 Adjust Screw 2 M8 x 15 Taptite 1 60Hz Gov Spring 1 M5 Lock Nut 1 Governor...

Page 27: ...76 4 89 96195 1 90 96196 1 91 73116A 1 92 81668 5 85 91 92 86 85 87 Description Top Wrapper M6 x 10 Taptite Cover Bolt Air Box Cover Blower Housing Lower Wrapper M6 x 12mm cap screw Recoil Assembly Recoil Cup Back plate E SRT M6 x 10 HHCS 92 Item 17 22 26 93 Part 21544 40976 22129 B2160 Qty Description 1 Starter Motor 2 SHCS M8 1 25 x 20 2 Lock Washer M8 1 Rubber Spacer Item 2 3 4 5 6 Part 86999 9...

Page 28: ...Carb Bolt 35 66476 2 M6 x 12 HHCS 36 91028 1 K Adapter 37 22097 3 M6 Lock Washer 38 49813 2 M6 Hex Nut 39 90970 1 Carb Airbox Gasket 40 93873 2 M6 Ribbed Lockwasher 41 91204 1 Spitback Plate 42 89228 1 Carb Manifold Gasket Item Part 43 A4600 44 73108A 45 49811 46 59635 47 73111 48 81646 49 83504 50 47411 51 90827 60 30340 61 48031C Qty Description 1 410 Nikki Carb 1 Air Cleaner Base 4 M6 Flatwashe...

Page 29: ...embly 1 Governor Arm 37 71987 1 Rocker Cover Gasket 1 Governor Arm R Pin 38 72694 2 Pivot Ball Stud 2 Governor Arm Washer 39 83907 2 Rocker Arm 1 Crankcase H S W Taper 40 72696 2 Jam Nut Rocker Arm Plugs 41 78694 1 Push Rod Guide Plate 2 Crankshaft Seal 42 21742 4 M10 x 108 Head Bolt 1 Gov Gear Assembly 43 83938 1 Rocker Cover Breather 1 Governor Retainer C Ring Assembly 1 Governor Spool 44 76329 ...

Page 30: ...ee from defects in materials and workmanship which cause the failure of a warranted part for a period of two years WHAT IS COVERED Repair or Replacement of Parts Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears service center If you have any questions regarding your warranty rights and responsibilities your should contact your nearest aut...

Page 31: ...to y ser vicio normal y no se aplica a juegos de generadores alternador motor o pares que hayan sido sujetos a instalaciones o modificaciones incorrectas o no autorizadas mal uso negligencia accidente sobrecarga exceso de velocidad manten imiento reparaci6n o almacenamiento incorrecto que a juicio de SEARS afecte negativamente su funcionamiento y confla bilidad DESGASTE NORMAL Como con todos los d...

Page 32: ...as abiertas chispas o calor a su alrededor cuando manipule gasolina Evite regar gasolina sobre un motor caliente Cumpla con todas las regulaciones que requieran almacenamiento y manejo de gasolina No Ilene el tanque de combustible excesivamente Siempre permita que exista espacio para la expansi6n del combustible Si el tanque esta demasiado Ileno el combustible podria rebosarse y caer sobre el moto...

Page 33: ...utilizar la caracteristica del arranque el6ctrico de este generador usted no tendra que instalar la bateria Debera comprar e instalar una bateria de 12 Voltios DC Sears p n 28 27145 Debera darle servicio a la bateria usando el liquido electr61ito indicado y debera estar completamente cargada antes de la instalaci6n Encuentre los sujetadores y el soporte de la bateria enviados sueltos en la caja De...

Page 34: ...rav6s de los orificios de las m6nsulas del armaz6n del generador Coloque las ruedas y las arandelas planas en cada extremo del eje Insertar los pasadores de retenci6n con las pinsas de punta Remover los bloques madera Instale los montajes antivibratorios a la pata de soporte utilizando dos tomillos prisioneros M8 x 30mm arandelas M8 y tuercas de seguridad M8 Con las ruedas instaladas ahora puede i...

Page 35: ...n Run Marcha para darle arranque al motor Col6quelo en la posici6n Stop Parado para detener un motor en funcionamiento Palanca del Cebador Usada cuando se esta dando arranque a un motor frio Tanque de Combustible El tanque tiene una capacidad de 8 galones americanos de gasolina sin contenido de plomo Palanca del Cebador Interruptor de Marcha Parado Depurador de Aire Tomacorriente de a 120 240 Volt...

Page 36: ...antenga el cord6n de extensi6n Io mas corto posible preferiblemente menos de 15 pies de largo para evitar la caida de voltaje y posible recalentamiento de los alambres Tomacorriente de 120 Voltios AC 30 Amperios Use un enchufe tipo NEMA L5 30P con este tomacorriente Conecte un juego de cordones de 3 alambres de 125 Voltios a 30 Amperios AC o de mayor capacidad al enchufe Neutro N 120V Cargado H N ...

Page 37: ...on un electricista local para conocer los requisitos de conexi6n a tierra de su Area La conexi6n a tierra adecuada del generador ayudara a evitar las descargas el6ctricas en el caso de que exista una condici6n de falla a tierra en el generador o en los dispositivos el6ctricos conectados La conexi6n a tierra adecuada tambi6n ayuda a disipar la electricidad estatica la cual se acumula frecuentemente...

Page 38: ... en el tanque para que la expansi6n del combustible como se muestra en esta ilustraci6n Espacio de Aire de 1 2 Tanque Combustible Instale la tapa del combustible y limpie cualquier derrame de gasolina IMPORTANTE Es importante evitar la formaci6n de dep6sitos de goma en las partes esenciales del sistema de combustible como en el carburador filtro del combustible manguera del combustible o tanque du...

Page 39: ...ACION EN CLIMA FRIO Es posible que se forme hielo en su generador y o el sistema de desfogue de la caja del cig JeSal bajo ciertas condiciones climaticas temperaturas por debajo de 40 F 4 C y un punto de condensaci6n elevado En caso de emergencia utilice la caja de envio original como protecci6n para el generador Corte las tapas y uno de los lados largos de la caja con el fin de dejar expuesta la ...

Page 40: ...erias de 12 Voltios Ileve a cabo los siguientes procedimientos Revise el nivel del liquido en todas las celdas de la bateria Si es necesario aSada agua destilada UNICAMENTE hasta cubrir los separadores de las celdas de la bateria No use agua de grifo Si la bateria esta equipada con tapas de desfogue asegQrese de que est6n instaladas y apretadas Limpie los terminales de la bateria si es necesario C...

Page 41: ...ente 1800 Calentador el6ctrico de agua 4000 Algunos motores el6ctricos como los de inducci6n requieren aproximadamente tres veces mas vatios de poder para su arranque que para su funcionamiento Esta onda irruptiva de poder dura tan solo unos segundos durante el arranque de dichos motores Aseg6rese de tener en cuenta este alto vatiaje de arranque cuando seleccione los dispositivos el6ctricos que va...

Page 42: ...42 ...

Page 43: ...12 Voltios 10 0 Amperios DC Especificaciones del Motor Caballos de Fuerza 15 a 3600 rpm Desplazamiento 410cc Bujia Tipo Champion RC12YC o equivalente Calibrar Separaci6n a 0 030 pulgadas 0 76mm Capacidad del Tanque de Gasolina 8 galones americanos Tipo de Aceite Above 32o F SAE 30 o10W 30 Below 320 F Sintetico 5W 20 o 5W 30 RECOMENDACIONES GENERALES La garantia del generador no cubre los elementos...

Page 44: ...todavia caliente despu_s del funcionamiento Limpie el Area alrededor del tap6n para drenaje de aceite Retire el tap6n de drenaje de aceite y tap6n de Ilenado y drene el aceite por completo en un recipiente adecuado Instale el tap6n para drenaje de aceite y apri6telo firmemente Coloque un recipiente debajo del filtro de aceite y gire el filtro en sentido contrario alas manecillas del reloj para ret...

Page 45: ...lo con uno nuevo Elimine el filtro viejo adecuadamente Limpie la cubierta del depurador de aire despu6s inserte el predepurador en la cubierta A continuaci6n inserte el filtro de papel nuevo en la cubierta para sostener el predepurador en su lugar e instale todos los componentes en la base del depurador de aire NOTA Si necesita ordenar un filtro de aire nuevo por favor Ilame al 1 800 366 PART LIMP...

Page 46: ...ist6n debera moverse hacia arriba y abajo El pist6n se encontrara en el Punto Fijo Superior cuando Ilegue al punto mas elevado Suelte la contratuerca del brazo oscilante Utilice una Ilave allen de 8 mm para girar el pasador de bola pivote al mismo tiempo que revisa la separaci6n entre el brazo oscilante y el vastago de la vMvula con un calibrador La separaci6n correcta es 0 002 0 004 pulgadas 0 05...

Page 47: ...e combustible _ iPELIGRO Drene el combustible dentro de un recipiente adecuado lejos de llamas abiertas yen lugares al aire libre Asegerese de que el motor est6 frio No fume Haga funcionar el motor hasta que se detenga por la falta de combustible Con el motor todavia caliente drene el aceite de la caja del cigiJeSal Vuelva a Ilenarlo con el grado de aceite recomendado Retire la bujia y rocie aprox...

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Page 49: ...Coloque la palanca del cebador en no choke 9 Llene la caja del cigQefial al nivel adecuado El motor se apaga en pleno funcionamiento AI motor le hace falta potencia El motor no funciona continuamente o se detiene Sin salida DC para carga de la bateria 10 11 12 1 2 3 1 2 3 1 2 1 2 3 4 5 Mezcla de combustible excesivamente rica Valvula de toma atascada en la posici6n abierta o cerrada El motor ha pe...

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Page 51: ...s y mano de obra que puedan causar falla de la parte garantizada por un periodo de dos aSos QUE ESTA CUBIERTO Reparacion o Remplazo de Partes La reparaci6n o el remplazo de cualquier parte garantizada se realizara sin ningen costo para el propietario en un centro de servicio aprobado Sears Si tiene preguntas acerca de sus responsabilidades y derechos de garantia debera ponerse en contacto con su c...

Page 52: ...es pi6ces For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears maintenance Agreement or to inquire about an existing Agreement Call 9 am 5...

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