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Bulletin TI-NITROFLOW TG2-G 

Installation, Operation and Maintenance Manual

 TI-NITROFLOWTG2 

www.labgasgenerators.com

6

1-800-343-4048

Location of the generator with proper ventilation is critical. Install the generator in a clean, well 

ventilated area. To provide adequate ventilation and servicing for the generator, a minimum 

clearance distance of 30 inches in front and in the rear is required (see Figure 5). Fresh intake 

ventilation for the generator enters from the bottom and sides, while warm exhaust air exits from 

the right, rear side. A minimum of 3 inches clearance is required on both sides of the generator 

(see Figure 6).

For the NA Model:

  The NitroFlow TG2 Generator Series requires one electrical power outlet: a 

dedicated grounded 208 to 254VAC, 60Hz, single phase, minimum 30Amp circuit breaker with a 

NEMA 6-30R or L6-30R receptacle (see Figure 7).  

Parker requires purchasing a step-down 

transformer if your facility voltage is 255 or higher or a step-up transformer if your voltage 

decreases below 208VAC.

  See the accessory section on page 17.  Main supply voltage 

fluctuations must be within ±10% of the nominal main supply voltage.

For the JA and WD Models:

  The NitroFlow TG2 Generator Series, rated at 230V, 50 Hz, single 

phase, 13A fully loaded installation requires the following electrical setup:

1

  The supply line should be dedicated to the generator.  No other equipment should operate  

  using the same line.

2

  The service should be capable of carrying 20 amperes.  The wire gauge should be sized  

 accordingly.

3

  The service should be protected by up to a minimum 20 Amp circuit breaker.  The value  

  is based on the application/equipment requirements as well as the electrical components’  

  tolerance and uncontrollable external variables. 

The generator is for indoor use only.  Do not install outdoors.

 The generator must be 

installed in a climate controlled room. The ambient temperature of the air surrounding the 

generator should not exceed 85°F (29°C) or be below 60°F (16°C).  

The relative humidity of 

the ambient should not exceed 43% at 85°F

.  Do not locate the generator where hot exhaust 

air from other heat generating sources may be drawn into the generator.  The area should be 

free of excessive dust, toxic or flammable gases, solvent fumes, and moisture.  An exhaust vent 

attachment is available to route exhaust away from the generator(see Figure 5).  The diameter of 

the exhaust vent ducting must be six inches.  An in-line duct fan, capable of exhausting 226 CFM, 

is required for ducting greater than 15 feet.  See Accessory Parts table on Page 17 for details.

The Parker Balston NitroFlow TG2 Generator Series creates minimal noise during operation.  The 

noise generated is about 49dB at one meter.  Periodically there is an air discharge noise from the 

drain port eliminating accumulated fluids in the prefilters and receiver tank.  The noise and heat 

generated by the unit should be considered when selecting an installation location.  A silencer 

kit is included for the drain discharge noise.  There is also a pump “burp” noise lasting a few 

seconds each time the generator is shut down.  This is the compressor depressurizing the pump 

during shutdown.

Figure 5

Figure 6

Location

Utilities

Summary of Contents for Balston NitroFlow TG2 Series

Page 1: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 1 1 800 343 4048 NitroFlow TG2 Installation Operation and Maintenance Manual...

Page 2: ...2 www labgasgenerators com 2 1 800 343 4048 Symbol Description Caution refer to accompanying documents for explanation Refer to the caution note indicated for explanation Caution risk of electric shoc...

Page 3: ...eered to produce pure nitrogen gas hydrocarbon free air and clean dry 40 F dew point air delivered by a carefully matched scroll compressor The system is housed in two fully integrated cabinets the lo...

Page 4: ...where it is discharged from the pump A high output fan cools the compressor cabinet as it blows over a series of fins on the after cooler The compressor operates at a lower temperature thus increasing...

Page 5: ...r removal resulting in dry air A small portion of the dry air is redirected along the fibers to sweep out additional water vapor laden air and vented to atmosphere in the cabinet A dew point of 40 F i...

Page 6: ...ld be sized accordingly 3 The service should be protected by up to a minimum 20 Amp circuit breaker The value is based on the application equipment requirements as well as the electrical components to...

Page 7: ...G2 generator 1 nitrogen outlet gas connection 2 dry air outlet gas connections 4 drain connections Press the tubing into the quick connect fittings Assure tubing is fully inserted about Tubing is prov...

Page 8: ...and High Temperature The green LED remains illuminated during normal operation The other LED indicator High Temperature remains unlit if the compressor is functioning properly Red illumination of the...

Page 9: ...e generator after the maintenance or repair is completed Prior to servicing the generator turn off the system and disconnect the cordset from the power supply Allow the system a minimum of 1 hour to d...

Page 10: ...0 000 hours Filter Silencer P N 75117 1 30 000 hours Filter Element P N BZ100 180 DXE 1 30 000 hours Filter Element P N BZ100 180 BXE 1 30 000 hours Filter Element P N BZ100 090 BXE 4 Filter Silencer...

Page 11: ...port of the filter housing by pushing the collet of the fitting towards the body of the fitting and pulling on the tube to release it see Figure 12 3 Remove the compressed air inlet tube from the elbo...

Page 12: ...mount of grease according to the grease delivery Table 1 Figure 16 Note Pump grease gun before feeding to eliminate air from the needle adapter Each pump equals 0 65 grams of grease The volume of grea...

Page 13: ...re 17 5 Replace fixed scroll and fan duct Torque bolts initially 17 inch lbs then finally 175 inch lbs Grease Pin Crank Bearing Figure 17 Note The grease fitting located in the center of the pin crank...

Page 14: ...ing Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 8 After installing half of the low pressure seal carefully remove the seal from the channel to make sure the seal is properly locking onto the cha...

Page 15: ...uses of the size and type specified in the Specifications section of this manual These instructions describe the replacing of the two coalescing pre filters two carbon modules and two particulate filt...

Page 16: ...a new one see Figure 42 4 Reverse the steps to re assemble Make sure the o ring is sealed in the groove before reinstalling the bowl Hand tighten plus 1 4 turn using the 1 wrench Figure 39 Figure 40 F...

Page 17: ...Note both the bulkhead and quick disconnect fittings will be reused with the new drain assembly Parker recommends the use of Teflon plumbers tape on the treads of these fittings during reassembly 8 Re...

Page 18: ...egory II IEC 61010 Pollution Degree 2 Impact Code IK08 EMC Compliance EN61326 1 CISPR 11 Curtain Gas N2 Purity 99 999 Organics 96 93 N2 depending on flow Curtain Gas Max Flow Pressure 30 SLPM 80 PSIG...

Page 19: ...ould perform any troubleshooting activities Determine whether the trouble is with the compressor or the gas generator Disconnect the plastic tubing from the compressor fitting see Figure 43 Once remov...

Page 20: ...y and unit power rating Replace contractor assembly Replace motor Compressor is running but will not make pressure Auto drain valve is open continuously Drive belts broke or are too loose Clogged inta...

Page 21: ...oling air fan Re grease Clean aftercooler Replace tip seals per instructions every 5 000 hrs Check replace filter Clean unit Compressor shuts down on temperature malfunction Temperature switch has unp...

Page 22: ...arryover due to filter float drain malfunction High relative humidity Total flow demand greater than 68 SPLM for the Gas 1 Gas 2 and source gas outlets Turn on compressor Open pressure regulator Check...

Page 23: ...the original price for the product This warranty applies only to defects in material or workmanship and does not cover wear components on compressors routine maintenance recommended by the instructio...

Page 24: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 24 1 800 343 4048 Figure 49...

Page 25: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 25 1 800 343 4048...

Page 26: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 26 1 800 343 4048...

Page 27: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 27 1 800 343 4048...

Page 28: ...C L A B L E R E C Y C L A BLE 2012 2019 Parker Hannifin Corporation Printed in U S A Bulletin TI NITROFLOWTG2 PKI A 7 2019 Parker Hannifin Manufacturing Limited Gas Separation and Filtration Division...

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