Panasonic Workio DP-C305 Service Manual Download

Page: 55 / 920

DP-C405/C305/C265

FEB 2008

Ver. 1.1

< Figure A >

Thermistor (HR1)

Thermistor (HR2)

Fuser Roller Rotating Encoder 1 (1819-19)

Fuser Roller Rotating Encoder 2 (1819-18)

Thermistor (PR) (5031)

Fuser Pressure Release Sensor 1 (1819-17)

Fuser Pressure Release Sensor 2 (1819-16)

Fuser Entrance Sensor (1819-43)

IH Core Sensor 2

(DP-C322 Series)

IH Core Sensor 1

(DP-C322 Series)

Thermistor (HR3)
(DP-C322 Series)

Summary of Contents for Workio DP-C305

Page 1: ...e non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced or repaired only by experienced professional technicians Any atte...

Page 2: ...2...

Page 3: ...3...

Page 4: ...imilar to when the power is abruptly interrupted to the PC it is important to follow the step sequence below when turning OFF the Power Switches on the machine How to turn OFF the Power 1 Turn the Pow...

Page 5: ...5...

Page 6: ...6 For PB and Other Destinations not for PU USA Canada...

Page 7: ...ft the Paper Transport Unit by the PC Board as damage to the PC Board will occur Make sure to lift the Paper Transport Unit as shown in the illustrations below Note Refer to the Installation Instructi...

Page 8: ...nnecting a live connector can cause arcing consequently deforming the plug and cause fire When disconnecting the machine grasp the plug instead of the cord Pulling on a cord forcibly can damage it and...

Page 9: ...r container into an open flame Toner remaining in the cartridge bottle can cause an explosion burns and or injuries Keep button batteries stamp out of the reach of children to prevent chocking or pois...

Page 10: ...learing a jammed paper that is difficult or impossible to see do not try to remove it by yourself Doing so can cause injuries or burns Switch Off the machine immediately and wait until it cools down C...

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Page 14: ...14 memo...

Page 15: ...or Registration 222 3 14 Calibrating the LCD 224 3 15 LEDs on the EC PCB 224 3 16 Adjusting Scanner Skew 225 3 17 LSU Replacement and Color Skew Adjustment Instructions 226 3 18 IT Belt Replacement 22...

Page 16: ...it Tray Outer DA XT320 680 9 9 Installing the 1 Bin Finisher DA FS402 682 9 10 Installing the 1 Bin Saddle Stitch Finisher DA FS405 687 9 11 Installing the Punch Unit DA SP41 695 9 12 Installing the A...

Page 17: ...Path Paper Feed Position Center Paper Output Face Down 2 Platen Fixed Original Position Platen Left Rear Face Down i ADF Left Center Face Up 3 Copy Process Dry Electrostatic System 4 Copy Resolution...

Page 18: ...NV R For USA Canada etc A3 A4 A4 R A5 A5 R B4 FLS For EU FLS 8 x 13 in 8 5 x 13 in A3 B4 A4 A4 R B5 B5 R A5 For Other Destinations Bypass Envelope Yes 12 Warm up Time Color Approx 15 sec 68 F 20 C Mon...

Page 19: ...y size Reduction Select Copy size Zoom 25 400 1 Step 23 Maximum Tray Capacities Paper Tray Front Loading USA Canada etc LTR 20 lb 75 g m2 Other Destinations A4 80 g m2 Capacity 550 sheets x 2 Low Leve...

Page 20: ...C213 PU 256 MB 256 MB Max 768 MB 256 MB Page Memory Option 640 MB 256 MB Page Memory Option Sort Memory Std SC PCB 29 GB HDD Std DP C354 C264 PU 12GB HDD Std DP C323 C263 C213 PU 128 MB 128 MB Max 29...

Page 21: ...ns 1 Paper Feed System System Console 1 Tray 3 Yes DA DS320 550 sheets x 1 Paper Size Detection Manual Control Panel Low Level Paper Warning 4 steps 0 and Less than 10 50 100 Weight 58 3 lb 26 5 kg Sy...

Page 22: ...zing Energy Saver Standby Mode Power Saving Mode Yes 65 W Turns Off the Heater Power Sleep Mode Yes 25 W Off Mode Copying No Remote Diagnostic Yes Internet Fax Std Yes Requires the Fax DA FG320 option...

Page 23: ...n 90 or 270 Yes Electronic Sorting Yes Rotation Sorting Yes Insertion Job Yes Cover Mode Yes Available when using the i ADF Page Insertion Mode Yes OHP Interleave Mode Yes Presentation Mode No Departm...

Page 24: ...r Yes Mode Change Yes Copier Printer NW Scanner Fax and Internet Fax Mode LCD Main Indication Message Language Default English For USA Canada etc Specified Language For EU and Other Destinations Origi...

Page 25: ...n the Platen Glass 11 02 lb 5 kg ADF with Document Guide Yes Clip Pocket No Operating Instructions Pocket No Warning Caution Label Specified Language 5 Optical System Original Detection Method Reflect...

Page 26: ...C305 70 or more DP C265 80 or more 80 or more Approx 85 10 copies DP C405 C305 77 or more DP C265 87 or more 87 or more Approx 90 PM Cycle 1 PM Cycle Major PM 120 k Minor PM Cleaning N A 2 Product Li...

Page 27: ...0 VAC Power Supply 220 240 V 50 60 Hz Single phase 220 VAC Power Supply 2 Power Consumption Less than 1500 W Ambient Conditions 1 Temperature 50 86 F 10 30 C 2 Relative Humidity 30 80 3 Safety UL60950...

Page 28: ...15 4 600dpi 600 x 600 dpi Reception Std 203 x 98 8 x 3 85 Fine 203 x 196 8 x 7 7 S Fine 203 x 391 8 x 15 4 406 x 391 16 x 15 4 600dpi 600 x 600 dpi 600 dpi communication is only available between T 3...

Page 29: ...e LDR size paper 4 Effective Printing Width 11 4 in 289 mm Conforms to ITU T A3 5 Recording Paper Capacity 1 150 sheets Optional max 2 250 sheets 6 Collation Stack Yes Face Down Fax Memory 1 Standard...

Page 30: ...to Tone Change Yes 15 Flash Key Yes 16 Handset No Transmission Features 1 Direct Transmission Yes 2 Memory Transmission Yes Page Retransmission 3 Quick Memory Transmission Yes 4 Multi Station Transmis...

Page 31: ...nting Yes 9 Junk Fax Reception Filter Yes No TSI Max 30 Polling 1 Polling Yes 2 Turnaround Polling No 3 Multi Station Polling Yes Max 270 stations 4 Deferred Polling Yes Max 50 timers 5 Deferred Multi...

Page 32: ...k 3 Relay XMT Request No 4 Relay XMT Center No 5 Confidential XMT Polling No 6 Confidential Center No 7 Mailbox XMT Polling Yes 8 Mailbox Center Yes 9 File XMT No 10 Fax Forward Yes Received File Tran...

Page 33: ...es Optional Page Memory Color 600 x 600 1200 x 1200 5 Monochrome Printing without Color Yes 6 Direct Print from SD Memory Card TIFF Yes Color Black White Yes Black White only JPEG Yes Image PDF Yes Do...

Page 34: ...ble PC IBM PC AT or Compatible MAC MAC is PS only 18 Multi Task Operation Printing while Fax XMT from Memory Yes Printing while Fax RCV into Memory Yes Fax XMT from Memory while Printing Yes Fax RCV i...

Page 35: ...ne Scale Black White 256 steps Color 256 steps each Color 5 Max Document Size LDR A3 6 Scanning Resolution dpi 200 300 400 600 Selectable 600 dpi Optical Scanner 7 OS Win 2000 XP Win Server 2003 Win V...

Page 36: ...ble with Parameter setting Printer Mechanism 1 Printing Resolution 600 dpi 2 Effective Recording Width 11 4 in 289 mm Transmission Features 1 Multi Task Operation Yes Simultaneous operation of G3 Fax...

Page 37: ...Internet Fax Parameters Registration via Email Yes 5 Internet Delivery Confirmation Yes With MDN 6 Network Scanning Yes 600 dpi 7 DHCP Client Yes 8 LDAP Yes Lightweight Directory Access Protocol 9 TIF...

Page 38: ...Max 999 pages 6 Max page number may differ depending on the manufacturer of the SD Memory Card Recommended Card Size is 128 MB or Higher 7 The Color Image is stored into the Hard Disk Drive Unit 8 Wh...

Page 39: ...pter 3 3V or Dual Voltage 3 3V 5 0V compatible cards only Single Voltage 5 0V cards are Not compatible Used for Print and Scan Data SD Card SD Card Printer Controller Module PS3 Option On the SC PCB H...

Page 40: ...C305 C265 and downward compatible with DP C354 C323 C264 C263 C213 with updated firmware 1 Bin Saddle Stitch Finisher DA FS405 Page Memory 256MB 128 MB x 2 pcs DA PMV56 For DP C405 C305 C265 Printer...

Page 41: ...20C DP C405 C305 C265 DP C405 C305 5K DQ TUV05C Toner Cartridge Magenta 20K DQ TUV20M 5K DQ TUV05M Toner Cartridge Yellow 20K DQ TUY20Y 5K DQ TUY05Y Toner Cartridge Cyan 20K DQ TUY20C N A DP C265 5K D...

Page 42: ...MB For 1200dpi Printing Direct print of PDF Font Expansion DA MC400 DA PMV56 D DS Softwa re DA WR10 So Additional rt Memory 1000 Address Book Option Configuration Option Configuration DP C405 C305 C26...

Page 43: ...it Tray Outer DA XT320 Fax Communication Board and Internet Fax Module DA FN350 G3 Fax and Internet Fax E Mail Fax Communication Board DA FG320 G3 Fax For DP C322 C262 only Internet Fax Module DA NF32...

Page 44: ...4Y DP C354 C323 C264 C263 C213 OPC Drum Unit Black 39K DQ UHS36K Ratio Color vs Black 2 8 LT A4 4 pages job OPC Drum Unit Color 36K DQ UHS30 DP C322 C262 Toner Cartridge Black 28K DQ TUN28K Yield is b...

Page 45: ...nit Main Memory 256MB For 1200dpi Long Size Doc Printing Direct print of PDF Font Expansion DA MC350 Accounting Software DA WA10 DA EMN56 DA HD32 DA PMN56 DDS Software DA WR10 So Additional rt Memory...

Page 46: ...t Expansion Accounting Software DA WA10 DA EMN56 Network Scanner Email Module for DDS DA NS321 DA HD32 DA PMN56 Network Scanner Hardware Key Image Memory 128MB Network Scanner Email Module DA NS320 Ne...

Page 47: ...256MB For 1200dpi Long Size Doc Printing Direct print of PDF Font Expansion DA MC320 Accounting Software DA WA10 DA EMN56 Network Scanner Module for DDS DA NS321 DA HD32 DA PMN56 Network Scanner Hard...

Page 48: ...ation 32 5 in 826mm 36 7 in 933 mm 26 1 in 664 mm Manufacturer s Name and Address Factory ID Complies with FDA radiation performance standards 21 CFR Subchapter J For USA Only Front View Right View Le...

Page 49: ...tion 1 Bin Finisher DA FS402 FS350 FS320 1 Bin Saddle Stitch Finisher DA FS405 FS356 FS325 46 73 in 1187 mm 10 51 in 267 mm 14 84 in 377 mm Front View Right View Left View Top View Rear View 46 73 in...

Page 50: ...15 in 1528 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 10 83 in 275 mm 3 46 in 88 mm 55 48 in 1410 mm 70 59 in 1793 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 1...

Page 51: ...ear Starting with Year 2001 the last 2 digits of the year is represented as A T A 01 2001 K 11 2011 B 02 L 12 C 03 M 13 D 04 N 14 E 05 O 15 F 06 P 16 G 07 Q 17 H 08 R 18 I 09 S 19 J 10 2010 T 20 2020...

Page 52: ...ffer as per destination Please ask your sales company for details Note 2 LCD Display Brightness Adjustment To adjust the brightness of the LCD display press and while holding down the Clear key keep p...

Page 53: ...le Fan Lift Motor Tray 1 Lift Motor Tray 2 Lift Motor Tray 3 Lift Motor Tray 4 ADF Paper Feed Motor ADF Feed Motor Drum Motor 1 Paper Transport Unit Motor Scanning Motor Toner Cartridge Motor Belt Mot...

Page 54: ...r 3709 Initial Point Sensor PCB Upper Limit Sensor Tray 1 401 15 NP Sensor Tray 1 401 14 Paper Path Sensor Tray 1 1919 Paper Path Sensor ADU 0 1819 38 Inner Exit Sensor 1819 39 Fuser Unit Paper Exit S...

Page 55: ...Rotating Encoder 1 1819 19 Fuser Roller Rotating Encoder 2 1819 18 Thermistor PR 5031 Fuser Pressure Release Sensor 1 1819 17 Fuser Pressure Release Sensor 2 1819 16 Fuser Entrance Sensor 1819 43 IH C...

Page 56: ...ht Upper Cover Interlock Switch 1 Right Upper Cover Interlock Switch 2 Right Upper Cover Detection Switch Right Lower Cover Interlock Switch 2 2 WAY Inverting Roller Clutch 2 WAY Ordinary Roller Clutc...

Page 57: ...and Intermediate Transfer IT Unit 2 2 1 Scanner Unit 2 2 10 2 2 2 Process Unit Control Panel Unit 2 2 11 2 2 3 LSU Fuser Unit 2 2 12 2 2 4 Paper Feed Module IH Unit 2 2 13 2 2 5 System Console ADU 2...

Page 58: ...F Unit 1 Lift the Original Tray Assembly 2 Clean the Exit Roller 814 3 Open the ADF Cover 4 Clean the Pickup Roller 511 Paper Feed Roller 508 Separation Roller 610 and Registration Roller 1 817 with a...

Page 59: ...7 Remove the Paper Feed Roller Shaft Assembly by pulling in the arrow direction 8 Remove the Paper Feed Roller 508 9 Move the Pickup Bracket 10 Remove 2 Snap Rings H7 11 Remove the Pickup Roller Shaf...

Page 60: ...1 13 Remove 3 Screws X8 14 Remove the Lower Opening and Shutting Guide 1 601 15 Remove the Separation Roller Assembly 16 Remove the Snap Ring H6 Note When reinstalling make sure that the Snap Ring is...

Page 61: ...ellow Tooler s Die on the side of the roller is positioned as illustrated facing the Front Frame 19 Lift the Lower Opening and Shutting Guide 2 Assembly 20 Clean the Inverting Roller 809 with a soft c...

Page 62: ...w J2 26 Loosen 3 Screws S6 27 Lift up the Original Tray Assembly 28 Remove the ADF Rear Cover 627 29 Remove 3 Screws 5M 30 Remove the Front ADF Gear Bracket Assembly 31 Remove the 16T Gear 825 32 Remo...

Page 63: ...r Assembly make sure that the Vibration Guide Sheet 1 and 2 are reinstalled properly as illustrated Note When reinstalling the ADF Cover Assembly make sure that the lever is positioned on the inside o...

Page 64: ...Roller 2 818 39 Remove the Snap Ring G6 40 Remove 1 Screw X5 41 Loosen 1 Screw 42 Remove the Registration Limiter Bracket 829 as illustrated 43 Remove the Limiter Joint 828 44 Remove the Registration...

Page 65: ...ve 2 Snap Rings G6 47 Remove the Clutch 1 801 48 Remove 2 D8 Bearings 822 49 Remove the Registration Roller 2 818 50 Remove 2 Registration Guide Sheets 1 1119 and 2 Registration Guide Sheets 2 1120 Ca...

Page 66: ...ure that the Sheets are placed on the marks as illustrated 51 Open the Lower Opening and Shutting Guide Assembly 52 Lift the Original Tray Assembly 53 Lower the Inverting Guide Assembly 54 Remove 2 Sc...

Page 67: ...67 DP C405 C305 C265 FEB 2008 Ver 1 1 56 Remove 4 Screws X5 57 Remove the Lower Exit Guide 716 58 Clean the Transport Roller 816...

Page 68: ...he Scanner 2 Clean the White Reference Sheet and Scanning Pad with a soft cloth saturated with isopropyl alcohol 3 Clean the Scanning S Glass and Platen L Glass with a soft cloth saturated with isopro...

Page 69: ...Glass Assembly 7 Remove 1 Screw X5 8 Remove 2 Screws X3 9 Remove the Heat Sink Plate 1608 10 Move the Scanning Lamp to a position where it can be easily replaced 11 Remove 3 Screws X5 12 Release the...

Page 70: ...nnect the Flat Harness on the Inverter PC Board 16 Remove the Inverter PC Board Assembly 17 Disconnect the Lamp Harness 18 Remove the Scanning Lamp 1615 19 Remove 2 Screws X8 20 Remove the Inverter PC...

Page 71: ...the CCD Cover 1627 23 Disconnect 2 Harnesses on the CCD PC Board 24 Remove 2 Screws Y23 25 Remove the CCD Unit 1631 Important Before proceeding make a note of the position of the alignment pointer If...

Page 72: ...E PC Board 26 Remove 2 Screws Y31 DP C405 Series PB and Other Destinations Except PU PT 27 Remove 2 Metal Clamps on the AFE PC Board 28 Disconnect all the Harnesses on the AFE PC Board 29 Remove 4 Scr...

Page 73: ...Isopropyl Alcohol or any other Alcohol For PK PT Only 34 Remove 1 Screw X5 35 Disconnect 1 Harness from the Sensor 36 Remove 1 Multi Beam Sensor 2 1723 Note 1 Do not touch the surface of the Sensors...

Page 74: ...the Mirrors with your hands 2 Clean any dirt or fingerprints with a Dry Cotton Swab 3 Do not use Isopropyl Alcohol or any other Alcohol SCN PC Board 42 Remove 2 Screws S6 43 Remove the Center Scanner...

Page 75: ...nect the ADF Harness Note When reinstalling the ADF take note of the connector position and its keys Insert it gently and do not force the connector if it is facing the wrong way 50 Open the ADF Unit...

Page 76: ...Unhook and remove the Motor Spring 1708 57 Disconnect the Harness 58 Remove 2 Screws Y21 59 Remove the Motor Bracket Assembly 60 Remove the E Ring J7 61 Remove the Reduction Gear 1711 62 Remove 2 Scre...

Page 77: ...isconnect the Harness 65 Remove the Photo Sensor 401 13 Platen Cover ADF Angle Sensor Platen Cover ADF Open Sensor 66 Disconnect the 2 Harnesses 67 Remove 2 Photo Sensors 401 11 401 12 Note Ensure tha...

Page 78: ...the Battery 1330 4 Reinstall the Battery Holder and fasten it with 1 Screw CAUTION Denotes hazards that could result in minor injury or damage to the machine THIS PRODUCT CONTAINS A LITHIUM BATTERY RE...

Page 79: ...Loosen 1 Screw Y47 9 Remove the Back Panel Cover 1206 Avertissement CE PRODUIT CONTIENT UNE PILE AU LITHIUM REMPLACEZ UNIQUEMENT AVEC LE M ME TYPE DE PILE OU UN TYPE QUIVALENT UNE UTILISATION OU UN R...

Page 80: ...Destinations 10 Remove 2 Screws X5 11 Adjust the Control Panel to the 2nd position 12 Unhook and remove the Damper Spring 1208 13 Remove the Control Panel Unit by pulling the Release Lever as illustr...

Page 81: ...ase Lever 1305 20 Remove 2 Screws X1 21 Remove the Lower Panel Cover 1304 22 Release the Harnesses from the 2 Harness Clamps 23 Disconnect all the Harnesses on the PNL 1 PC Board and INV PC Board 24 R...

Page 82: ...the PNL 4 PC Board 1333 32 Remove 2 Screws X8 33 Remove the PNL 3 PC Board 1332 34 Remove 4 Screws X8 35 Remove the PNL 2 PC Board 1331 36 Remove 4 Screws X8 37 Remove the LCD Module 1326 38 Remove t...

Page 83: ...83 DP C405 C305 C265 FEB 2008 Ver 1 1 40 Disconnect the Harness on the SDI PC Board 41 Remove 4 Screws X5 42 Remove the SDI Cover 1203 and SDI PC Board 1217...

Page 84: ...405 C305 C265 FEB 2008 Ver 1 1 2 2 4 Fuser Unit 1 Open the Right Side Upper Cover 2 Remove 1 Screw X5 3 Remove the Harness Cover 2 4813 4 Disconnect the Harness 5 Loosen 2 Screws 6 Remove the Fuser Un...

Page 85: ...ssure Springs are unlock position when replace the Fuser Belt Unit Caution To unlock the Pressure Springs Press the Energy Saver and then turn off the Power Switch on the Left side of the machine For...

Page 86: ...2008 Ver 1 1 11 Remove 3 Black Screws Y41 12 Remove the Shaft Plate 4916 13 Remove the worn out Fuser Belt Unit 4926 For DP C322 Series 16 Remove 1 Black Screw Y41 17 Remove the Harness Cover 3 4921 1...

Page 87: ...5 C265 FEB 2008 Ver 1 1 19 Remove 3 Black Screws Y41 20 Remove the Shaft Plate 4916 21 Remove 3 Black Screws Y41 22 Remove the Shaft Plate 4916 23 Disconnect 2 Harnesses 24 Remove the worn out Fuser B...

Page 88: ...it 26 Remove the 2 Bands 27 Remove the Protective Paper and Shipping Materials 28 Remove 2 Pins 29 Install the New Fuser Belt Unit on the Fuser Main Unit 30 Hook 2 Pressure Springs Caution Don t use a...

Page 89: ...steps below For DP C322 Series Skip to step 39 31 Reinstall 2 Black Screws 32 ReInstall the Shaft Plate 33 Reinstall 1 Black Screw 34 Reinstall 2 Black Screws 35 Reinstall the Shaft Plate 36 Reinstal...

Page 90: ...touch the Fuser Belt Note Ensure that the Harnesses are reinstalled properly as illustrated For DP C322 Series 39 Reinstall 2 Black Screws 40 ReInstall the Shaft Plate 41 Reinstall 1 Black Screw 42 R...

Page 91: ...es Note Ensure that the Sensor Harnesses are reinstalled properly as illustrated Red Harness R Carved Sensor Black Harness BK Carved Sensor 46 Remove the Shipping Cover 47 Connect the 3 Harnesses Note...

Page 92: ...1 Secure 2 Screws 52 Connect the Harness 53 Reinstall the Harness Cover 2 4813 54 Reinstall 1 Screw 55 Close the Upper Right Side Cover Note When reinstalling the Fuser Belt Unit reset the PM Counter...

Page 93: ...Fuser Unit See the installation steps in this section Note When reinstalling the Complete Fuser Unit reset the PM Counter Perform F8 26 Fuser Belt Counter Reset and F8 27 Fuser Main Counter Reset F7 0...

Page 94: ...Assembly For DP C405 Series PU For DP C354 C322 Series Follow steps 5 8 5 Disconnect all the Harnesses on the SC PC Board 6401 6 Remove the Harnesses from 5 Clamps 7 Remove 12 Screws X5 8 Remove the S...

Page 95: ...ect all the Harnesses on the SC PC Board 6401 12 Remove the Harnesses from 4 Clamps 13 Remove 13 Screws X5 14 Remove the SC PC Board Assembly by lifting and turning to the left as illustrated 15 Remov...

Page 96: ...he MOTDRV PC Board 6504 19 Remove the Fan Harness from 2 Clamps 20 Remove 2 Screws X5 21 Remove the IH Fan Assembly 22 Remove 5 Screws X5 23 Remove the IH PCB Bracket 4004 24 Remove 2 Screws X5 25 Rem...

Page 97: ...ve 2 Screws 29 Remove the Right Side Rear Cover 205 See sect 2 2 6 30 Open the Right Side Upper Cover See sect 2 2 4 31 Remove the Fuser Unit See sect 2 2 4 32 Remove 2 Screws S6 33 Remove the Top Cov...

Page 98: ...r Transport Unit Option is installed 1 Remove 5 Screws X5 X9 Y46 2 Remove the Bracket Assembly by lifting up the Paper Transport Unit 3 Remove 1 Screw X5 by pushing the Flap downward as illustrated 4...

Page 99: ...Paper Transport Unit by pulling the Lock Lever as illustrated 36 Remove 4 Screws X5 37 Remove the Paper Exit Unit 38 Pull Tray 1 and Tray 2 half way out 39 Open the Front Cover See sect 2 2 11 40 Remo...

Page 100: ...the Lever Arm 44 Unlock 2 Front Cover Attachment Pins 220 by turning them in the upward direction and sliding to the right 45 Remove the Front Cover 46 Remove 2 Screws S6 47 Remove the Inner Rear Cov...

Page 101: ...1 50 Remove 4 Screws S6 51 Remove the Front Right Cover 209 by releasing the Latch on the Exit Cover 202 52 Loosen 1 Thumb Screw 53 Remove 1 Screw S6 54 Lift the Scanner Unit slightly and remove the...

Page 102: ...5 C305 C265 FEB 2008 Ver 1 1 56 Remove 2 Screws X5 57 Remove the IH Unit Caution When removing the IH Unit pull it out gently To prevent damaging the Harness carefully guide it throughout the side of...

Page 103: ...103 DP C405 C305 C265 FEB 2008 Ver 1 1 Remove the IH Brackets Remove 2 Screws from both sides Caution When reinstalling the IH Unit make sure that the IH Fan Duct is positioned inside of the IH Sheet...

Page 104: ...s Tray 3 Remove 2 Screws S6 4 Remove the Right Side Front Cover 206 5 Remove 3 Screws S6 6 Remove the Right Side Rear Cover 205 7 Open the Upper Right Side Cover Cleaning the ADU 2nd Roller Feed Rolle...

Page 105: ...403 CN404 CN405 9 Release 3 Harnesses from the Edge Saddle 10 Remove the Lower Dumper Bracket 2114 11 Remove the Dumper 2116 12 Open the Lower Right Side Cover 13 Remove 1 Snap Ring G6 14 Remove the H...

Page 106: ...405 C305 C265 FEB 2008 Ver 1 1 15 Remove the ADU Note When reinstalling the ADU make sure that the Harnesses are reinstalled properly as illustrated 16 Remove 1 Screw X5 17 Remove the Exit Guide Brack...

Page 107: ...Screw X5 19 Remove the Exit Guide Bracket 2308 20 Remove 3 Screws X8 21 Remove the Guide Cover 2307 Paper Path Sensor ADU0 22 Disconnect the Harness 23 Remove the Photo Sensor 1819 38 Assembly 24 Rem...

Page 108: ...265 FEB 2008 Ver 1 1 Cleaning the ADU 1st Roller Clean the ADU 1st Roller with a soft cloth saturated with water 26 Remove 1 Screw X3 27 Remove the Cover Knob 2202 28 Remove 9 Screws X8 29 Remove the...

Page 109: ...08 Ver 1 1 30 Remove the Harness Clamp 2218 Note Make sure to reinstall the Harness Clamp properly as illustrated 31 Remove the ADU Cover 2201 32 Remove 5 Screws X8 33 Remove the Cover Plate 2203 34 R...

Page 110: ...haft 2209 Assembly 40 Release the Harness from the Clamps 41 Remove 2 Screws X4 42 Remove the Right Cover Fan 2214 Paper Path Sensor ADU1 43 Disconnect the Harness 44 Remove the Photo Sensor 1819 31 N...

Page 111: ...111 DP C405 C305 C265 FEB 2008 Ver 1 1 Note When reinstalling the Cover make sure that the harness band is reinstalled properly as illustrated...

Page 112: ...S6 4 Remove the Top Cover 207 5 Disconnect 2 Harnesses on the ADU PC Board CN401 and CN402 and the intermediate connector 6 Remove 4 Screws X5 7 Remove the Paper Exit Unit Note If the Paper Transport...

Page 113: ...ever as illustrated 11 Remove the Paper Exit Unit see the previous step Paper Full Sensor 12 Remove 1 Screw X5 13 Disconnect the Harness 14 Remove the Photo Sensor 1918 02 15 Remove 2 Screws X5 16 Rem...

Page 114: ...move 2 Screws X5 22 Remove 2 Screws Y16 23 Remove the Clutch Bracket 3226 24 Remove the D Z27M1 Gear 3224 25 Remove the Clutch Shaft 3225 Inner Exit Sensor 26 Remove 2 Screws X5 27 Remove the Sensor C...

Page 115: ...C265 FEB 2008 Ver 1 1 Cleaning the Exit Roller 30 Remove 1 Screw Y1 31 Remove the Exit Guide 227 32 Clean the Exit Roller 3302 and Upper Pinch Roller 3208 Lower Pinch Roller 3301 with a soft cloth sat...

Page 116: ...ower Right Side Cover See sect 2 2 10 5 Remove the Snap Ring See sect 2 2 10 6 Remove the Cover Stay See sect 2 2 10 7 Disconnect the Harness on the ADU PC Board CN406 8 Release the lock lever by push...

Page 117: ...ol Note When reinstalling the Lower Right Side Cover Unit pull the lock lever to the locked position in the direction illustrated by the arrow 10 Remove 3 Screws X5 11 Remove 2 Screws Y24 12 Remove th...

Page 118: ...sconnect the Harness 14 Remove 1 Screw Y24 15 Remove the Sensor Bracket 2825 Assembly Right Cover Open Sensor 16 Remove the Photo Sensor 1819 06 17 Remove 2 Screws Y16 18 Remove Guide Bracket Assembly...

Page 119: ...it upside down Note Before turning the Unit upside down make sure to remove the STR Unit or the STR may get damaged 23 Open the Lower ADU Door 24 Remove 1 Screw Y1 25 Remove the ADU Cover Arm 2746 26...

Page 120: ...7 Remove 2 Screws X8 28 Remove the ADU Guide 2 2824 29 Disconnect the Harness 30 Release the Harness from 2 latches 31 Remove 2 Screws X8 32 Remove the ADU Sensor Base 2821 Assembly Paper Path Sensor...

Page 121: ...36 Remove the Registration Unit Cleaning the Registration Sensor 2 and Intermediate Roller Sensor DP C405 C305 Only Clean the Registration Sensor 2 1918 01 and Intermediate Roller Sensor 2130 with a...

Page 122: ...e 2131 For DP C265 DP C354 C322 Series Follow steps 46 48 46 Disconnect the Harness 47 Remove 2 Screws F10 48 Remove the ROHP PC Board 2110 Cleaning the ADU 3rd Roller 1 Open the Sheet Bypass Tray 2 O...

Page 123: ...t Bypass Tray See sect 2 2 6 3 Remove the Right Front Cover See sect 2 2 6 4 Remove the Right Rear Cover See sect 2 2 6 5 Remove the Sheet Bypass Tray Cover 2918 as illustrated 6 Release the Harness f...

Page 124: ...emove 1 Screw X8 13 Remove the Tray Plate Shaft 2917 14 Remove the Tray Assembly Note When removing the Tray Assembly carefully separate as illustrated 15 Turn the Sheet Bypass Assembly upside down as...

Page 125: ...s X8 20 Remove the Arm Bracket Assembly 21 Remove the DFP Roller 3111 Cleaning DFP Roller Clean the DFP Roller with a soft cloth saturated with water 22 Remove 3 Screws X5 23 Remove the Upper Plate 30...

Page 126: ...Roller Clean the Pickup Roller with a soft cloth saturated with water Caution When reinstalling the Pickup Rollers position the bushing so that the Black color is facing the Front side and the White c...

Page 127: ...Unit and Intermediate Transfer IT Unit 1 Open the Sheet Bypass Tray 2 Open the Lower Right Side Cover 3 Remove 2 Screws Y16 4 Remove the Guide Bracket Assembly 5 Remove the STR Unit 2535 6 Remove the...

Page 128: ...e down position 9 Remove 2 Screws Y45 Pulling out the Intermediate Transfer IT Unit 10 Push down the white latches on both sides and pull on them to release the IT Unit from the locked position 11 Whi...

Page 129: ...of the machine while holding it by both sides Caution Pull the IT Unit out straight and leveled horizontal or the IT Belt may get damaged and the printing quality will be affected Cleaning the Initia...

Page 130: ...nsity Sensors through the frame holes Note When cleaning wipe the surface of the sensors with a dry cotton swab a few times as illustrated Replacing the Cleaner Unit IT Belt FTR and Brush Assembly 17...

Page 131: ...131 DP C405 C305 C265 FEB 2008 Ver 1 1 24 Unhook 4 Link Arm Springs 3408 25 Set 4 Link Arms to the locked position as illustrated 26 Remove 4 Black Screws Y29 from the right side...

Page 132: ...Removing and Installing the Handle Plate Bracket Assembly hold both side of the Bracket as illustrated and don t touch the IT Belt 29 Remove 1 Black Screw Y29 30 Using a pair of pliers as illustrated...

Page 133: ...firm that the IT Unit is at the maximum bending position for removing the IT Belt 35 Remove the IT Belt 3419 Caution When Removing and installing the IT Belt hold the side band of the belt as illustra...

Page 134: ...ng the Backup Roller 38 Remove 4 FTR 3546 by turning over the Protective Sheet as illustrated Cleaning the Tension Roller Tension Shaft and Backup Roller 39 Clean the Tension Roller Tension Shaft and...

Page 135: ...l Point Sensor Roller Adjustment Roller and Drive Roller with a soft cloth saturated with isopropyl alcohol and then wipe them with a soft dry cloth Note Before cleaning the Drive Roller make sure to...

Page 136: ...th the new IT Belt to accommodate for the belt length variations 47 Install 1 new Adjustment Bushing 3419 to the Right Side 48 Install 1 new Adjustment Bushing 3419 to the Left Side 49 Reinstall the A...

Page 137: ...urning over the Protective Sheet Note When reinstalling the FTR the direction is not critical and it can be installed in either direction as illustrated 51 Bend the IT Unit at the bending point up to...

Page 138: ...and installing the IT Belt hold the side band of the IT Belt as illustrated Don t touch the center of the belt or the printing quality will be affected Caution When installing the IT Belt align the p...

Page 139: ...ion and proceed cautiously 54 Reinstall the Left Position Plate 55 Reinstall the Handle Plate Bracket Assembly 56 Hook 4 Springs 57 Reinstall the Upper Paper Guide 58 Reinstall the Lower Paper GUide 5...

Page 140: ...Reinstall 1 Black Screw Y29 64 Reinstall the Handle Plate Bracket Assembly 65 Reinstall 4 Black Screws Y29 from the left side Caution When Removing and Installing the Handle Plate Bracket Assembly hol...

Page 141: ...67 Release 4 Link Arms from the locked position as illustrated 68 Hook 4 Link Arm Springs 3408 69 Reinstall the Upper Paper Guide 3411 70 Reinstall 2 Black Screws Y29 71 Reinstall the Lower Paper Guid...

Page 142: ...alling the IT Unit 75 Maintain the IT Unit leveled by holding it on both sides while installing it into the machine Note When installing ensure that the STR Bracket locks in place Note Slide the IT Un...

Page 143: ...reinstalling make sure that the convex is in the hole as illustrated 80 Reinstall the Support Arm Assembly 81 Reinstall the Snap Ring 82 Close the Lower Right Side Cover 83 Close the Sheet Bypass Tra...

Page 144: ...windows shown by the arrow are Yellow close all of the doors and turn the Main Power Switch OFF and ON again After the machine completes the warm up routine turn the Main Power Switch OFF and confirm...

Page 145: ...a and Yellow Yellow Yellow only 6 Pull out the Drum Units Cyan and Magenta Caution Exercise caution not to scratch the surface of the Drum Unit Brown and not to touch it with bare hands Caution The Dr...

Page 146: ...the Inner Stack Cover 203 Cleaning the Toner Supply Cylinder 10 Clean the Toner Supply Cylinder with a Vacuum cleaner 11 Remove 6 Screws Y33 12 Remove the Pipe Cover 4421 13 Place a clean sheet of pap...

Page 147: ...clockwise Note This step eases the removal of the Hopper Unit in the next step 15 Remove 1 Screw Y13 16 Remove the Hopper Unit as illustrated Note Pull the bottom portion out by clasping with the lef...

Page 148: ...C265 FEB 2008 Ver 1 1 18 Clean the Toner Entrance with a Vacuum cleaner 19 Release the Lever Arm 20 Remove 2 Screws Y1 21 Remove the WTC Lower Cover 4401 22 Release 2 Harness Clamps 23 Disconnect the...

Page 149: ...Developer Front Bracket 4422 with a Vacuum cleaner 27 Pull the Developer Unit Cyan 5443 out Note Do not open the shutter or Toner will spill out Note Ensure the Lever Arm is at the maximum down positi...

Page 150: ...wn over a suitable waste container or a sheet of paper and dump the used Developer and Toner by rotating the gear counterclockwise Pouring the Developer Caution 1 Place the Developer Unit Horizontally...

Page 151: ...eveloper unit while turning the Gear as illustrated Make sure to empty the bottle 36 Reinstall the Developer Cover 37 Install the new Developer Unit 38 Connect the Developer Harness 39 Hook 2 Harness...

Page 152: ...nder is properly positioned as illustrated 2 If the Hopper Unit are not seated firmly it may cause the problem U13 No Toner or Low Toner 42 Reinstall the WTB Lower Cover 43 Reinstall the Pipe Cover 44...

Page 153: ...wer Cord 53 Turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ON position Note 1 If replacing the Developer Unit follow step 54 2 If replacing only the...

Page 154: ...Paper Tray out 3 Remove 5 Screws S6 4 Remove the Left Cover For DP C405 Series PB and Other Destinations 5 Loosen 4 Screws 6 Remove the Bracket Caution When reinstalling the Bracket make sure that the...

Page 155: ...oard Important Before proceeding make a note of the alignment pointer position If the LSU is not reinstalled at the same position the scanning quality will be affected Note LSU and Serial Numbers are...

Page 156: ...the Sheet Bypass Tray See sect 2 2 9 2 Remove the Lower Right Side Cover Unit See sect 2 2 8 3 Disconnect the Harness on the ADU PC Board CN408 CN409 4 Release the Harness from 2 Clamps 5 Pull the 1s...

Page 157: ...e Pickup Roller Clean the Pickup Roller surface with a soft cloth saturated with water 9 Remove the Snap Ring H6 10 Remove the DFP Roller 1911 Cleaning the DFP Roller Clean the DFP Roller with a soft...

Page 158: ...4 Remove the One Way Clutch 1923 15 Remove the Feed Roller 1922 Cleaning the Feed Roller Clean the Feed Roller with a soft cloth saturated with water 16 Disconnect the Harnesses 17 Remove 2 Sensors 40...

Page 159: ...steps 8 17 for the 1st Paper Feed Module Cleaning the Intermediate Roller 23 Remove the Sheet Bypass Tray See sect 2 2 9 24 Remove the Lower Right Side Cover Unit See sect 2 2 8 25 Clean the Upper Int...

Page 160: ...2 2 14 System Console 1 Open the Jam Cover 2 Pull the 3rd Paper Tray out 3 Remove 2 Screws S6 4 Remove the Right Side Rear Cover 6704 5 Remove 1 Screw Y19 6 Remove the Cover Belt 6715 7 Remove the Jam...

Page 161: ...se the Harness from the clamp 10 Remove 1 Screw Y19 11 Remove the 3rd Paper Feed Module Note Follow the instructions for steps 8 17 of the 1st Paper Feed Module See sect 2 2 13 12 Pull the 4th Paper T...

Page 162: ...16 Remove the 4th Paper Feed Module Note Follow the instructions for steps 8 17 for the 1st Paper Feed Module See sect 2 2 13 Cleaning the Intermediate Roller 17 Open the Jam Cover 18 Clean the 3rd 4t...

Page 163: ...6 2 Remove the Rear Cover Assembly 3 Remove 1 Screw Y31 4 Remove the CONE PC Board 3922 5 Disconnect all Harnesses on the SC PC Board 6 Remove 10 Screws Y31 7 Remove the SC PC Board 6401 8 Disconnect...

Page 164: ...Harnesses from all Clamps on the SC PCB Bracket 3901 14 Remove 12 Screws X5 15 Remove the SC PCB Bracket 3901 For DP C405 Series PB and Other Destinations Follow steps 16 19 16 Remove 2 Screws X5 and...

Page 165: ...ns Remove the additional 13th Screw X5 illustrated as Screw A 22 Remove the SC PCB Bracket 3901 23 Remove 2 Screws X5 24 Remove the DC25 PC Board 6506 25 Release the Harnesses from all Clamps and all...

Page 166: ...er 1 1 29 Remove 7 Screws X5 30 Remove the EC PCB Bracket 3908 31 Disconnect all Harnesses on the HVPS2 PC Board 32 Remove 8 Screws Y31 33 Remove the HVPS2 PC Board 4015 34 Remove 3 Screws X5 35 Pull...

Page 167: ...ont Cover 41 Remove the Toner Waste Container 42 Turn the Levers counterclockwise 43 Pull the Drum Units out approximately 20mm Note When pulling out the Drum Unit exercise care not to expose the Drum...

Page 168: ...onnect the Harness on the Motor PC Board Assembly 49 Remove 4 Screws X5 50 Remove the Motor Assembly Note These procedures are for Motor Assemblies No 2 5902 and No 5 5904 shown in the illustration of...

Page 169: ...e MOTDRV PC Board 52 Release 3 PCB Spacers 4006 53 Remove the MOTDRV PC Board 6504 54 Release the Harness from 2 Clamps 55 Remove 2 Screws X5 56 Remove the Fan Assembly 57 Remove 5 Screws X5 58 Remove...

Page 170: ...Board CN55 66 Disconnect the SATA Harness on the SC PC Board CN10 Caution When reinstalling the SATA Harness take note of the connector position Insert it gently and do not force the connector if it i...

Page 171: ...aution When reinstalling the SATA Harness take note of the connector position Insert it gently and do not force the connector if it is facing the wrong way and exercise care to prevent the HDD from Sh...

Page 172: ...over 2 Remove the Toner Waste Container 3 Pull all the Drum Units out approximately 20 mm 0 79 in 4 Remove the 2 Screws X5 5 Remove the SC Support Bracket 3903 6 Release the Harnesses from 11 Clamps a...

Page 173: ...emove 4 Snap Rings H6 13 Remove the E Ring J6 14 Remove 6 FTR Coupling Gears 5906 Caution When reinstalling align the Gear holes and Frame holes as illustrated 15 Release the Harness from the Harness...

Page 174: ...e the Lower Gear 6131 DP C405 C305 Only 22 Remove the Lower Clutch 6128 23 Release the Harness from Harness Clamp 24 Disconnect the Motor Harness 25 Remove 3 Screws X5 26 Remove the Motor Assembly 612...

Page 175: ...the SC PCB 32 Release the Harness from 2 Harness Clamps 33 Remove 3 Screws X5 34 Remove the Lift Up Motor Assembly 35 Remove 2 Screws X5 36 Remove the Lift Up Motor Bracket Assembly 37 Remove 2 Photo...

Page 176: ...ses CN52 and CN53 on the SC PCB CN519 and CN520 on the EC PCB and the Intermediate Connector 3 Release the Harnesses from 14 Harness Clamps 4 Release the Harnesses from 3 Harness Clamps 5 Remove 2 Scr...

Page 177: ...1 10 Disconnect the Harness 11 Remove 2 Screws X5 12 Remove the NFL PCB Assembly 4116 13 Release the Harnesses from the Edge Saddle 14 Remove 2 Screws X5 15 Remove the LVPS Duct Cover 4106 16 Release...

Page 178: ...et 4102 20 Disconnect the Fan Harness 21 Release the Harness from Harness Clamp 22 Remove 2 Screws 4104 23 Remove the LVPS Fan 4103 24 Disconnect all the Harnesses on the LVPS 25 Remove 6 Screws X5 26...

Page 179: ...crew FFPFA01632 H9 Snap Ring FFPFJ0039B G6 Screw M3 x 4 XYN3 F4FJ 5M Screw M3 x 12 XTB3 12GFJ 6A Silver Screw XTB4 10GFN H5 Silver Screw XTT4 8HFN J2 XUC5VM XUC6VM XUC4VM E Ring E Ring E Ring K5 K6 J7...

Page 180: ...3 6FFJ RP Y2 Screw XTW3 6LFJ Y3 Screw XYN4 F6FJ Y10 XYN3 F6FJ Screw Y16 XTB3 6FFJ Screw X5 XTB3 20GFJ Screw X4 Screw XTW3 8LFJ Y13 XYN3 F8FJ Screw X3 XTB3 10GFJ Screw X1 DZPA000086 Screw S6 DZPA000098...

Page 181: ...4 Screw XTW3 8PFJR Y35 Screw XYC3 FG10FJ Y38 Screw XTB4 10FFJ Y33 Screw XTW3 12QFJ Y36 Screw XTB3 6GFJ Y37 Screw XSB3 6FJ Y30 Screw XSB3 8FJK Y29 Screw XYN4 F8FJ Y23 Screw XTB4 10GFJ Y24 Screw XYN26 F...

Page 182: ...182 DP C405 C305 C265 FEB 2008 Ver 1 1 Part No Figure Remark Ref No Screw XTB3 12GFJ Y42 Shoulder Screw DZPA000098 Y43 Screw XYN4 F10FJ Y45 Screw XTB3 12FFJ Y46 Screw XST3 4FJ Y47 Screw XTB3 4FFJ Y48...

Page 183: ...F position and then unplug the AC Power Cord before disassembling the machine 1 After taking the unit apart do not attempt to operate the machine 2 When operating the machine with covers removed be ca...

Page 184: ...Mode 34 Hard Disk Initialize b Delete the data in the F ROM using the Service Mode F9 06 03 Shipment Set c Delete the data in the SD Memory Card on the SC PCB Physically break the SD Memory Card or c...

Page 185: ...ll Rollers and Separation Rubber with a soft cloth saturated with water Note For stubborn toner accumulation wipe with a soft cloth saturated with Isopropyl Alcohol first then follow up with a soft cl...

Page 186: ...3 Preventive Maintenance Points 2 1 3 4 5 6 7 8 9 29 30 31 33 35 34 11 19 21 24 10 32 15 25 50 52 27 28 43 51 49 46 45 48 46 45 44 16 26 42 20 22 23 14 18 13 17 12 53 38 39 40 41 47 46 45 46 45 47 47...

Page 187: ...7 02 65 Fuser Belt Remain Count Count Down 10 Fuser Main Unit 4927 240K F7 02 66 Fuser Main Remain Count Count Down Complete Fuser Unit Fuser Belt Unit and Fuser Main Unit 4815 F7 02 65 Fuser Belt Rem...

Page 188: ...ler 2401 120K Water 1 Refer to Sect 2 2 6 30 Feed Roller 2402 120K Water 1 31 ADU 1st Roller 2408 120K Water 1 32 ADU 2nd Roller 2304 120K Water 1 Paper Exit Transportation Unit 33 Exit Roller 3302 12...

Page 189: ...al print and or ambient conditions Main Paper Feed Module 42 Registration Roller 2112 120K Water 1 Refer to Sect 2 2 13 43 Upper Intermediate Roller 1834 120K Water 1 44 Lower Intermediate Roller 1835...

Page 190: ...ine Continues Operating Enter the Copy Service Mode F5 87 ADF PM Cycle and change to the desired value 2 Paper Feed Roller 508 240K 3 Separation Roller 610 240K Fuser Unit 9 Fuser Belt Unit 4926 120K...

Page 191: ...unt 480K Alarm Machine Continues Operating Perform F8 09 Toner Density Adj F7 02 40 41 42 43 Deve Unit Count and F7 02 45 46 47 48 Developer Count are also initialized by this operation 35 M Magenta 4...

Page 192: ...e alerted of machine problems maintenance alerts and when supplies are needed automatically To enable this function the following data input is necessary First register the customer s information when...

Page 193: ...word to enter the Service Mode Cancel Yes No OK Yes Service Mode Registration is completed Category of Business 00 Agricultural 01 Bank Finance 02 Communication 03 Construction 04 Design 05 Distributi...

Page 194: ...ction 00 Changed Settings None Comp Training 01 New Repair None Comp Incomp 02 Adjustment Cleaning None Comp Incomp Cleaning 03 Maintenance PM None PM Clean Parts 04 Call Back None CHK Unit Comp Rep N...

Page 195: ...et Cancel to return Select Service Action Ex Call Back Stand by Register required information before exiting the Service Mode Confirm that it is a Call Back If it is a call back register the Service A...

Page 196: ...ect Item from Service History OK to Set Cancel to return Select Item to Change Check and or change registered Service History using Service Mode F9 23 01 Up to 200 Service History records can be saved...

Page 197: ...Print Maintenance Info Close Select a Function Close Select 1 Sided or 2 Sided OK Printing is completed Print the list for each maintenance function using Service Mode F9 22 00 Simulated List 1 month...

Page 198: ...1st last day Black and Color printing data is collected separately Output paper size and Simulated cover range for A4 or 8 5x11 size are counted separately Count for major output paper sizes Simulate...

Page 199: ...Counter increments by one for each paper feed regardless of paper size Service Mode printouts are also counted List Contents 1 Category of Business Installation Date and Serial Number 2 Counter Value...

Page 200: ...rint Jam and Machine error Print PM unit usage and its estimate replacement time List Contents 1 Category of Business Installation Date and Serial Number 2 Job Error History Top 10 Paper JAM Machine E...

Page 201: ...st Print up to 200 Service History Items List Contents 1 Category of Business Installation Date Time Serial Number Total Number of Visit Total Number of Repair 2 Service Date Time Service Action Count...

Page 202: ...M Initialize Initialize is in progress Select RAM Initialize Close Select Maintenance Info Clear Close Yes to Initialize No to Cancel and return Initialization is completed Initialize Maintenance Info...

Page 203: ...ry of Business Service Mode F9 F9 23 Maint Info Manager Select Maint Info Manager Close Select Category of Business OK to set the Change Cancel to return Change the Category of Business that was set d...

Page 204: ...y Function setting Change setting to Yes No using F9 23 04 Service History Function When the Service History Function is set to No there is no prompting for the registration process before exiting the...

Page 205: ...nt Info Manager 01 Service History 03 Category of Business 04 Service History Func 7 Limitation Some data is not collected if the initial registration has not been completed MCBV MCBSC MTBF AMV If the...

Page 206: ...the Counter information from the backed up SD Memory Card onto the new SC PCB 1 Replace the SC PCB 2 Turn the Power Switch on the Left Side of the machine to the ON I position 3 Change the Service Pa...

Page 207: ...ice Parameter F9 20 Counter Backup to SD and select 00 SC Counter Backup 01 EC Counter Backup then select Yes Restore When the SC EC PC Board is replaced the machine restores the Counter Parameter inf...

Page 208: ...gnated File image jpg Default file name for Scan to SD Card Designated File type JPEG Procedure 1 Install the SD Memory Card into the Front SD Card Slot 2 Select the Service Parameter F9 19 Power On D...

Page 209: ...ork LAN Port This method is convenient when the PC and the machine are already connected to LAN Even if the machine is not connected to a LAN it can be updated by connecting a Crossover Cable to the E...

Page 210: ...Slot or with an SD Memory Card Reader Writer Just a single Master SD Memory Card is sufficient to update the SC PCB with the Standard or with all Optional configurations PS and Fax options included as...

Page 211: ...e Archived file exe is Double clicked Example From Destination Shortcut Batch File D CD ROM Drive xFirmware USA bat Firmware Code File C405_C305_C265_xx_xxxxxxxx_xx exe To Firmware Data Folder C Panas...

Page 212: ...nd select the OK button to enter the Service Mode default password is 00000000 3 Press the 9 key on the Control Panel and then press the Start key to enter the F9 Service Mode Unit Maintenance 4 Selec...

Page 213: ...minimum 128 MB size to update the SC PCB with the Standard or with all Optional firmware configurations Caution Before proceeding with the Firmware Update clear all Fax or Internet Fax jobs first or...

Page 214: ...er Switch on the Left Side of the machine to the OFF position 11 Remove the Master Firmware SD Memory Card from the machine 12 Turn the Power Switch on the Left Side of the machine to the ON I positio...

Page 215: ...re as a package only SC PCB Firmware can be recovered If the unit does not boot up properly follow the steps below 1 Turn the power OFF Before proceeding to the next step you must create the Master SD...

Page 216: ...ype A Standard D PS Option Model Number CMFP1_SC DP C322 C262 CMFP2_SC DP C354 C323 C264 C263 C213 CMFP25SC DP C405 C305 C265 CMFP4 EC AA Vxxxxx Firmware Version Vxxxxx AA Fixed Model Number CMFP1_EC...

Page 217: ...217 FEB 2008 Ver 1 1 DP C405 C305 C265 FCB CMFP1FCB A A Vxxxxx AU Destination Code FAX AU Overseas Firmware Version Vxxxxx Firmware Type A Standard Model Number Language Code A Overseas...

Page 218: ...ter position Select Black Text Photo Commercial and then select the OK button to set the machine to Mono Text Photo Density 5 Make a copy of Test Chart 53 54 with gray scale P N FQ SJ1011 and verify t...

Page 219: ...e density 6 Press the Reset key twice on the Control Panel to exit to the initial screen of the F2 Service Mode 7 Press the 6 key on the Control Panel and then press the Start key to enter the F6 Serv...

Page 220: ...220 FEB 2008 Ver 1 1 DP C405 C305 C265 Color Test Chart 101 P N PJQRC0119Z LDR PJQRC0120Z A3...

Page 221: ...19 LSU 1 3 2 3 20 Fuser Belt Unit 1 21 Fuser Main Unit 1 22 Complete Fuser Unit 1 2 3 Order No Fuser Main Counter Reset F8 27 Color Skew Adj IT Belt Length Measu rement F8 28 IT belt Counter Reset F8...

Page 222: ...9 Check the gap of the print pattern from the paper edge Refer to the Figure 10 Press the Reset key on the Control Panel to exit to the initial screen of the F1 Service Mode 11 Press the 6 key on the...

Page 223: ...the gap of the print pattern from the paper edge Refer to the 3 13 1 Figure 6 Press the Reset key on the Control Panel to exit to the initial screen of the F1 Service Mode 7 Press the 6 key on the Con...

Page 224: ...e If you do not hold the Energy Saver and Copy keys down long enough the Display may go OFF 4 Press the on the upper left edge of the display press the on the center and press the on the lower right e...

Page 225: ...imately 0 0275 in 0 7 mm 3 Do not turn 2 3 turns at once Side Edge 1 Remove the Glass Assembly and move the Scanner Front Cover refer to Section 2 2 3 2 When the printed image is skewed to the left as...

Page 226: ...er Values F6 855 856 857 Color Skew Registration Adjustment e If all the Parameter Values are less than 10 the LSU replacement is completed If any of the Parameter Values is more than 11 adjust the Sk...

Page 227: ...the Front Cover f Perform F8 Service Mode F8 30 Color Registration Approximately 30 sec g Press the Reset key to exit the F8 Service Mode h Make a note of the F6 Service Mode Parameter Values F6 855...

Page 228: ...ons 3 Reinstall the Adjustment Roller and the Snap Ring as illustrated 4 After completing the IT Belt replacement execute the following parameter initialization Counter Reset Note When replacing the I...

Page 229: ...der in a plastic bag You may also use your own Setting Powder Referred to as Setting Powder hereafter d Instructions This document Note Confirm that the printing is in RED New type The printing on the...

Page 230: ...ng Powder onto the surface of the IT Belt by lightly and uniformly patting the Belt from left to right Note Insufficient lubrication of IT Belt may reduce it s or a related component s life or affect...

Page 231: ...10 Perform F8 30 Color Registration in the Service Mode 11 Perform Manual Copy Quality Adjustment 1 Before starting ensure that the unit is in standby in the Copy Mode and it is not displaying any err...

Page 232: ...232 FEB 2008 Ver 1 1 DP C405 C305 C265 3 20 720K PM Kit DQ M35S72 DQ M32N72...

Page 233: ...it Intermediate Rollers and Exit Feed Rollers 1 Remove 11 Screws S6 2 Remove the Rear Cover Assembly Caution If the LED on the SC PC Board is lit ON the Power to the machine is still ON Please read th...

Page 234: ...r Right Side Cover 10 Remove 3 Screws S6 11 Remove the Right Side Rear Cover 12 Remove 3 Screws X5 13 Remove the Interlock Assy 14 Remove the Interlock Switch Unit Caution When reinstalling the Interl...

Page 235: ...1 DP C405 C305 C265 15 Remove 1 Screw X5 16 Remove the Exit Pulley Plate 17 Remove the Belt Replacing the Fuser Unit 18 Loosen 2 Screws 19 Pull the Fuser Unit out 20 Remove 3 Screws X5 21 Remove the E...

Page 236: ...ness from 9 Clamps and 1 Edge Saddle 26 Disconnect the Harness from the Stepping Motor 3706 27 Disconnect all the Harness on the MOTDRV PC Board 6504 28 Replacing to the enclosed Harness Replacing the...

Page 237: ...d remove the Handle Assembly in the direction shown by the arrow 36 Release the Harness from the Harness Clamp 37 Remove the Upper Snap Ring 38 Remove the Lower Snap Ring Note For DP C405 C305 Only wi...

Page 238: ...Lower Gear DP C405 C305 Only 43 Remove the Lower Clutch 44 Remove 2 Screws S6 45 Remove the Right Side Front Cover 46 Open the Sheet Bypass Tray 47 Remove the Sheet Bypass Tray Cover 2918 as illustra...

Page 239: ...Connectors CN406 CN407 CN408 CN409 CN410 and CN411 50 Release the Harnesses from the Harness Clamps 51 Open the Lower Right Side Cover 52 Remove the Snap Ring 53 Release the Latch 54 Release the Lock...

Page 240: ...de Cover Unit by pushing the lock lever in the direction shown by the arrow 56 Remove 2 Screws X8 57 Remove the Tray Cover 58 Remove 4 Screws X5 59 Remove the Registration Guide 60 Remove the Sheet By...

Page 241: ...1 and Tray 2 half way out 62 Remove 2 Screws 63 Release 2 Harness Clamps 64 Disconnect the Harness 65 Remove the Upper Unit and Lower Unit by turning to the left 66 Open the Front Cover 67 Remove 2 Sc...

Page 242: ...74 Remove the Front Right Cover by releasing the Latch DP C405 Series 75 Remove the Upper Snap Ring 76 Remove the Upper Ball Bearing 77 Remove the Lower Snap Ring 78 Remove the Lower Ball Bearing Cau...

Page 243: ...stalling make sure that the Bearing Not Ball Bearing is installed properly as same position Front Replacing the Lower Intermediate Roller 89 Remove the Snap Ring 90 Remove the Bearing 91 Remove the Lo...

Page 244: ...244 FEB 2008 Ver 1 1 DP C405 C305 C265 2 Remove 3 Screws 3 Remove 2 Screws on both sides 4 Remove 2 Metal Parts on both sides 5 Remove the Fuser Exit Guide...

Page 245: ...sides 9 Remove the Gears Replacing the Exit Roller 10 Remove the Exit Roller by sliding to the Right first and then pulling the Left side out 11 Replace with the new Exit Roller Replacing the Feed Rol...

Page 246: ...ving the PC Boards 1 Remove 11 Screws S6 2 Remove the Rear Cover Assembly 3 Remove 1 Screw Y31 4 Remove the CONE PC Board 3922 5 Remove 12 Screws X5 6 Remove all the Harnesses from the SC PC Board 7 R...

Page 247: ...he Harness from 3 Harness Clamps 11 Remove the Center Bracket 12 Remove 4 Screws X5 13 Remove the Left EC PCB Bracket 3909 14 Remove the Harnesses from the EC PC Board Assembly 15 Remove 7 Screws X5 1...

Page 248: ...3 Screws X5 21 Pull the HVPS1 PC Board Assembly out Removing the Motor Drive Unit 1 Open the Front Cover 2 Remove the Toner Waste Container 3 Turn the Levers counterclockwise 4 Pull all the Drum Units...

Page 249: ...1 1 DP C405 C305 C265 7 Release the Harnesses from 11 Clamps and the Drive Unit 8 Remove the Main Drive Unit 5811 9 Remove 12 Screws Y19 Replacing the IT Drive Gear 10 Remove 1 E Ring 11 Replace the I...

Page 250: ...th DQ M35S72 PM DP C354 Series Only 1 Loosen 11 Screws S6 2 Remove the Rear Cover Assembly 3 Remove the IH VOC Filter 3927 by turning to the right 4 Install the New IH VOC Filter 5 Remove the Toner VO...

Page 251: ...251 FEB 2008 Ver 1 1 DP C405 C305 C265 8 Open the Right Side Upper Cover 9 Remove 10 Screws and 1 Fixing Metal Plate 10 Remove the ADU Upper Guide 11 Remove 1 Screw 12 Remove the Release Lever...

Page 252: ...252 FEB 2008 Ver 1 1 DP C405 C305 C265 13 Remove 2 Screws 14 Remove the Right Side Cover 15 Replace the Exit VOC Filter 234 16 Install the Right Side Cover by lifting the Lever up...

Page 253: ...1 1 DP C405 C305 C265 17 Reinstall the Release Lever as illustrated Caution If NOT reinstalling the Lever the Cover cannot be opened 18 Secure with 1 Screw 19 Reinstall the Harness Fastening Metal Pla...

Page 254: ...R Unit and Intermediate Transfer IT Unit 1 Open the Sheet Bypass Tray 2 Open the Lower Right Side Cover 3 Remove 2 Screws Y16 4 Remove the Guide Bracket Assembly 5 Remove the STR Unit 2535 6 Remove th...

Page 255: ...e down position 9 Remove 2 Screws Y45 Pulling the Intermediate Transfer IT Unit out 10 Push down the white latches on both sides and pull on them to release the IT Unit from the locked position 11 Whi...

Page 256: ...of the machine while holding it by both sides Caution Pull the IT Unit out straight and leveled horizontal or the IT Belt may get damaged and the printing quality will be affected Cleaning the Initia...

Page 257: ...ensity Sensors through the frame holes Note When cleaning wipe the surface of the sensors with a dry cotton swab a few times as illustrated Reinstalling the IT Unit 17 Maintain the IT Unit leveled by...

Page 258: ...ide 20 Install the STR Unit Note During the installation ensure that the hook is properly attached 21 Reinstall the Guide Bracket Note When reinstalling make sure that the convex is in the hole as ill...

Page 259: ...ower Supply 24VM_4 24V DC Power Supply 24VS 24V DC Power Supply 3 3V 24V DC Power Supply 5V 5V DC Power Supply 5V_1 5V DC Power Supply 5V_2 5V DC Power Supply 5V_3 5V DC Power Supply 5V_4 5V DC Power...

Page 260: ...ignal ADFFIFOLTH Serial Interface Latch Signal ADFMMCLK Main Motor Clock ADFPMCLK Paper Feed Motor Clock ADUENB ADU Serial Driver Enable Data Signal ADULD ADU Serial Load ADULT ADU Serial Latch ADUSIC...

Page 261: ...TRST Reset Signal B Motor Phase B BA0 Address BA1 Address BBA0 Address BBA1 Address BDCLK0 L Word Clock BDCLK1 H Word Clock BLCNT Back Light Control Signal BLSN_C Bottle Motor Lock Detection Signal C...

Page 262: ...BMD26 Data BMD27 Data BMD28 Data BMD29 Data BMD3 Data BMD30 Data BMD31 Data BMD4 Data BMD5 Data BMD6 Data BMD7 Data BMD8 Data BMD9 Data BZ Buzzer Power Supply BZCLK Buzzer Clock C_CLK_CK Bias Charge...

Page 263: ...or LED Reference CREG_OT_L Input Left Registration Sensor CREG_OT_M Input Middle Registration Sensor CREG_OT_R Input Right Registration Sensor CSSRXD Input CSS RXD CSSTXD Output CSS TXD CT1 Common Ter...

Page 264: ...eveloper Motor 2 Clock DEV2GAIN Developer Motor 2 Gain DGLRST Dongle Reset DM0 Data Mask DM1 Data Mask DM2 Data Mask DM3 Data Mask DM4 Data Mask DM5 Data Mask DM6 Data Mask DM7 Data Mask DM8 Data Mask...

Page 265: ...Data DQ33 Data DQ34 Data DQ35 Data DQ36 Data DQ37 Data DQ38 Data DQ39 Data DQ4 Data DQ40 Data DQ41 Data DQ42 Data DQ43 Data DQ44 Data DQ45 Data DQ46 Data DQ47 Data DQ48 Data DQ49 Data DQ5 Data DQ50 D...

Page 266: ...Stage Shift Register Clock FAN 24V1 Ground FAN 24V2 Ground FAN1SN 24V DC Power Supply FAN2SN 24V DC Power Supply FCP Reset Feed Through Level Clamp Clock FLM Frame Signal FR Reset Gate Clock FTG1 Tra...

Page 267: ...KIN0 Key Input Signal KIN3 Key Input Signal KIN4 Key Input Signal KIN5 Key Input Signal KIN6 Key Input Signal KYE No Connection LD_ERS_C1 Discharge LED C Power Supply 1 LD_ERS_C2 Discharge LED C Powe...

Page 268: ...Inner Exit Sensor Power Supply LDJAM Intermediate Roller Jam Sensor Power Supply LDJDR Jam Release Door Sensor Power Supply LDLFTSN 5V DC Power Supply LDOPC_BK OPC Gear Phase Sensor BK Power Supply LD...

Page 269: ...tch MOTSICLK Motor Driver Serial Clock MOTSIOUT Motor Driver Serial Data Output N C No Connection nADFDXSN Duplex Signal nADFORGSEN Original Detection Sensor ADF nADFRRSN1 Registration Roller Sensor 1...

Page 270: ...gnal nCLPIN Input Clamp Enable nCLPIN1 Input Clamp Enable nCPPSN3 Tray 3 Paper Path Sensor Signal nCPPSN4 Tray 4 Paper Path Sensor Signal nCST3 Tray 3 Paper Feed Sensor Signal nCST4 Tray 4 Paper Feed...

Page 271: ...orizontal Synchronizing Signal C K nHSYNC_Y Horizontal Synchronizing Signal Y M nHVEN_CK High Voltage Power Supply Output Control Signal CK nHVEN_T High Voltage Power Supply Output Enabling Signal T n...

Page 272: ...erial Driver Enable nMOTLT Latch nMOTSIOUT Serial Data nOGMLK Lock Signal nOPC_BKSN OPC Gear Phase Sensor BK nOPC_COLSN OPC Gear Phase Sensor Color nOPC1ENB OPC Motor 1 Enable nOPC1RDY OPC Motor 1 Loc...

Page 273: ...Detection nPRGDWN Control Program Download nPRSN1 Pressure Roller Sensor 1 nPRSN2 Pressure Roller Sensor 2 nSRST Scanner CPU PCB Reset nPUSOL3 Tray 3 Solenoid Control Signal nPUSOL4 Tray 4 Solenoid C...

Page 274: ...ion Signal nTCT_CL Total Counter Color Activation Signal nTFSN Waste Toner Full Sensor nTRUCL Transfer Roller Unit Clutch nTRUCVSN Transfer Roller Unit Cover Sensor nTRUENB Transfer Roller Unit Serial...

Page 275: ...l pADFRVCNT2 Reverse Clutch 2 Drive Control Signal pBLKCLP1 Black Level Clamp Switch Signal pFAXRING Fax Ringing Signal pFDOPSN Open and Close Front Door Detection pFINISH_POW Finisher Power Supply PF...

Page 276: ...ROM Address SA2 Serial ROM Address SCCMD Control Command Signal SCK Serial Clock SCL Serial Clock SCLKHV_CK DAC0 Serial Data Latch Signal CK SCLKHV_T DAC0 Serial Data Clock Signal SCLKHV_YM AC0 Seria...

Page 277: ...Toner Density Sensor K TDCS_M Toner Density Sensor M TDCS_Y Toner Density Sensor Y TEMPSN Temperature Sensor TH1A Thermistor 1 A TH1B Thermistor 1 B TH2A Thermistor 2 A TH2B Thermistor 2 B TH3A Thermi...

Page 278: ...D Output Red Even Signal VINODD_Blue CCD Output Blue Odd Signal VINODD_Green CCD Output Green Odd Signal VINODD_Red CCD Output Red Odd Signal VINV Inverter Power Supply VO2R Diffuse Reflection Right I...

Page 279: ...PCB CN142 1 5V DC Power Supply CN54 2 GND DCC PCB CN142 5 Ground CN54 3 PG DCC PCB CN141 1 Power Ground CN54 4 24V DCC PCB CN141 4 24V DC Power Supply CN54 5 pLPOW P DCC PCB CN143 3 3 3V Power Return...

Page 280: ...5V DC Power Supply SC PCB Pin No Signal Name Destination Signal Waveform Function CN55 1 24V DCB PCB CN141 3 24V DC Power Supply CN55 2 GND DCB PCB CN141 1 Ground CN55 3 GND DCB PCB CN141 5 Ground CN...

Page 281: ...RXD CN63 4 GND CRI PCB CN1 1 Ground SC PCB Pin No Signal Name Destination Signal Waveform Function CN64 1 GND FCB PCB CN352 6 Ground CN64 2 24V FCB PCB CN352 5 24V DC Power Supply CN64 3 GND FCB PCB C...

Page 282: ...ware Key I F SC PCB CN99 DP C405 Series Only Hardware Key I F SC PCB CN10 DP C405 Series Only SATA I F SC PCB CN74 DP C354 C322 Series Only SC PCB Pin No Signal Name Destination Signal Waveform Functi...

Page 283: ...HDD HDD Data Bus CN74 14 ATD 13 HDD HDD Data Bus CN74 15 ATD 1 HDD HDD Data Bus CN74 16 ATD 14 HDD HDD Data Bus CN74 17 ATD 0 HDD HDD Data Bus CN74 18 ATD 15 HDD HDD Data Bus CN74 19 GND HDD Ground C...

Page 284: ...N74 27 ATIORDY HDD HDDRW Ready Signal CN74 28 N C No Connection CN74 29 N C No Connection CN74 30 GND HDD Ground CN74 31 ATAINT HDD HDD B807 Signal CN74 32 IO16 HDD 16 Bit Block Transfer Control Signa...

Page 285: ...Memory Card I F SC PCB CN77 DP C354 C322 Series Only SD Memory Card I F SC PCB CN78 Main Memory Board I F SC PCB CN79 DP C354 C322 Series Only Image Memory Board I F CN74 35 ATA0 HDD HDD Address Bus C...

Page 286: ...DC Power Supply CN94 2 GND VGB PCB CN1 4 Ground CN94 3 3 3V VGB PCB CN1 3 24V DC Power Supply CN94 4 GND VGB PCB CN1 2 Ground CN94 5 nVGB VGB PCB CN1 1 Voice Guidance PCB Detection SC PCB Pin No Sign...

Page 287: ...Data CN501 48 SCCMD SC PCB CN61 4 Control Command Signal CN501 49 SCRDY SC PCB CN61 5 Control Ready Signal CN501 50 ECSTS SC PCB CN61 6 Engine Status Signal CN501 51 ECRDY SC PCB CN61 7 Engine Ready S...

Page 288: ...Y Data 0 CN501 61 NVDY1 SC PCB CN61 17 Y Data 1 CN501 62 NVDY2 SC PCB CN61 18 Y Data 2 CN501 63 NVDY3 SC PCB CN61 19 Y Data 3 CN501 64 NVDM0 SC PCB CN61 20 M Data 0 CN501 65 NVDM1 SC PCB CN61 21 M Dat...

Page 289: ...C PCB CN61 31 K Data 3 CN501 76 DCLKY SC PCB CN61 32 Y Data Clock CN501 77 DCLKM SC PCB CN61 33 M Data Clock CN501 78 DCLKC SC PCB CN61 34 Data Clock C CN501 79 DCLKK SC PCB CN61 35 K Data Clock CN501...

Page 290: ...B CN61 43 K Vertical Synchronized Signal CN501 88 GND SC PCB CN61 44 Ground EC PCB Pin No Signal Name Destination Signal Waveform Function CN502 1 LDFUIN Fuser Enter Sensor Fuser Entrance Sensor Power...

Page 291: ...502 11 GND_4 Fuser Roller Rotating Encoder 2 Ground CN502 12 FUROTSN2 Fuser Roller Rotating Encoder 2 Fuser Rotor Sensor 2 CN502 13 LDPR2 Fuser Pressure Release Sensor 2 Pressure Roller Sensor 2 Power...

Page 292: ...Sensor 1 CN502 24 LDIHC2 IH Core Sensor 2 IH Core Sensor 2 Power Supply CN502 25 GND_8 IH Core Sensor 2 Ground CN502 26 nIHCSN2 IH Core Sensor 2 IH Core Sensor 2 CN502 27 TH1A Thermistor 1 Thermistor...

Page 293: ...C No Connection EC PCB Pin No Signal Name Destination Signal Waveform Function CN503 1 24VM_1 Bottle Motor Y 24V DC Power Supply CN503 2 nBTM_Y Bottle Motor Y Bottle Motor Y Activation Signal CN503 3...

Page 294: ...CN503 12 BLSN_M Bottle Lock Detection Sensor_M Bottle Motor Lock Detection Signal M CN503 13 LDBL_C Bottle Lock Detection Sensor_C Bottle Motor Lock Detection Signal C Power Supply CN503 14 GND_3 Bot...

Page 295: ...FTR 2 Sensor Power Supply CN503 25 GND_6 FTR Cam Sensor 2 Ground CN503 26 nFTRSN2 FTR Cam Sensor 2 FTR 2 Sensor CN503 27 LDSTR1 STR Cam Sensor 1 STR 1 Sensor Power Supply CN503 28 GND_7 STR Cam Sensor...

Page 296: ...C322 Series Only N C No Connection CN503 37 DP C405 Series Only nBTM_K Bottle Motor BK Bottle Motor K Activation Signal CN503 37 DP C354 C322 Series Only 24VM_4 Bottle Motor BK 24V DC Power Supply CN...

Page 297: ...Discharge LED Y Power Supply 1 CN504 6 LD_ERS_Y2 Y_LED Discharge LED Y Power Supply 2 CN504 7 GND M_LED Ground CN504 8 nOPCNEW_ M M_LED New OPC Drum Detection Signal M CN504 9 LDOPC_M M_LED New OPC D...

Page 298: ...20 nERSLED_C C_LED Discharge LED C Activation Signal CN504 21 LD_ERS_C1 C_LED Discharge LED C Power Supply 1 CN504 22 LD_ERS_C2 C_LED Discharge LED C Power Supply 2 CN504 23 GND K_LED Ground CN504 24...

Page 299: ...on Signal CN504 32 24VF Mechanical Counter 1 24V DC Power Supply EC PCB Pin No Signal Name Destination Signal Waveform Function CN504 1 GND Y_LED Ground CN504 2 nOPCNEW_Y Y_LED New OPC Drum Detection...

Page 300: ...M_LED Discharge LED M Power Supply 2 CN504 13 GND C_LED Ground CN504 14 nOPCNEW_C C_LED New OPC Drum Detection Signal C CN504 15 LDOPC_C C_LED New OPC Drum Detection Sensor C Power Supply CN504 16 nE...

Page 301: ...tor IH Core Motor Phase A CN504 26 nIHCM_B IH Core Motor IH Core Motor Phase B CN504 27 24VM IH Core Motor 24V DC Power Supply CN504 28 24VM IH Core Motor 24V DC Power Supply CN504 29 nIHCM_AB IH Core...

Page 302: ...on CN505 1 24VM_1 Paper Feed Motor 24V DC Power Supply CN505 2 24VM_2 Paper Feed Motor 24V DC Power Supply CN505 3 PGND_1 Paper Feed Motor Power Ground CN505 4 PGND_2 Paper Feed Motor Power Ground CN5...

Page 303: ...Motor 1 Power Ground CN506 4 PGND_2 Drum Motor 1 Power Ground CN506 5 nOPC1ENB Drum Motor 1 OPC Motor 1 Enable CN506 6 OPC1CLK Drum Motor 1 OPC Drum Unit Motor 1 Clock CN506 7 OPC1GAIN Drum Motor 1 OP...

Page 304: ...17 nSTACKFULS N Inner Upper Limit Sensor Inner Upper Limit Sensor Signal EC PCB Pin No Signal Name Destination Signal Waveform Function CN507 1 24VM_1 Developer Motor 2 24V DC Power Supply CN507 2 24...

Page 305: ...11 DP C405 Series Only GND_2 Developer Motor 2 Ground CN507 11 DP C354 C322 Series Only 5V_1 Developer Motor 2 5V DC Power Supply CN507 12 N C No Connection CN507 13 24VM_3 Drum Motor 2 24V DC Power S...

Page 306: ...CN507 22 DP C354 C322 Series Only GND_2 Drum Motor 2 Ground CN507 23 DP C405 Series Only GND_4 Drum Motor 2 Ground CN507 23 DP C354 C322 Series Only 5V_2 Drum Motor 2 5V DC Power Supply CN507 24 N C N...

Page 307: ...6 Power Ground CN508 9 PGND_2 TRU PCB CN611 5 Power Ground CN508 10 24VM_1 TRU PCB CN611 4 24V DC Power Supply CN508 11 24VM_2 TRU PCB CN611 3 24V DC Power Supply CN508 12 GND_1 TRU PCB CN611 2 Ground...

Page 308: ...H PCB CN6 5 IH Enable CN508 22 IHPWR IH PCB CN6 4 IH Power PWM Output CN508 23 5V_2 IH PCB CN6 3 5V DC Power Supply CN508 24 GND_2 IH PCB CN6 2 Ground CN508 25 GND_3 IH PCB CN6 1 Ground CN508 26 N C N...

Page 309: ...8 PGND_1 TRU PCB CN611 6 Power Ground CN508 9 PGND_2 TRU PCB CN611 5 Power Ground CN508 10 24VM_1 TRU PCB CN611 4 24V DC Power Supply CN508 11 24VM_2 TRU PCB CN611 3 24V DC Power Supply CN508 12 GND_1...

Page 310: ...PCB CN6 6 IH AD Converter Chip Select CN508 21 pIHENB IH PCB CN6 5 IH Enable CN508 22 IHPWR IH PCB CN6 4 IH Power PWM Output CN508 23 5V_2 IH PCB CN6 3 5V DC Power Supply CN508 24 GND_2 IH PCB CN6 2 G...

Page 311: ...N550 10 Motor Driver Serial Driver Enable CN509 8 nRSTMO MOTDRV PCB CN550 9 Motor Driver Serial Driver Reset CN509 9 MOTSICLK MOTDRV PCB CN550 8 Motor Driver Serial Clock CN509 10 MOTLT MOTDRV PCB CN5...

Page 312: ...r Fan Pressure Roller Fan Activation Signal CN510 4 nIHDFCNT IH Driver Fan IH Driver Fan Activation Signal CN510 5 nIHDFRDY IH Driver Fan IH Driver Fan Lock Detection CN510 6 24VF_1 IH Driver Fan 24V...

Page 313: ...Cover Detection Switch Ground EC PCB Pin No Signal Name Destination Signal Waveform Function CN511 1 24VM_1 Developer Motor 1 24V DC Power Supply CN511 2 24VM_2 Developer Motor 1 24V DC Power Supply C...

Page 314: ...r Supply CN511 12 24VM Belt Motor 24V DC Power Supply CN511 13 24VM Belt Motor 24V DC Power Supply CN511 14 PGND Belt Motor Power Ground CN511 15 PGND Belt Motor Power Ground CN511 16 nCBTMENB Belt Mo...

Page 315: ...5V DC Power Supply EC PCB Pin No Signal Name Destination Signal Waveform Function CN512 1 5VSW_1 Door Switch 5V DC Switching Power Supply CN512 2 N C No Connection CN512 3 5VSW_2 Door Switch 5V DC Sw...

Page 316: ...Serial Data Latch Signal YM CN513 10 C_CLK_YM HVPS Bias Charge AC Output Clock YM CN513 11 PGND_2 HVPS Power Ground CN513 12 24VM_2 HVPS 24V DC Power Supply CN513 13 nHVEN_CK HVPS High Voltage Power S...

Page 317: ...C PCB Pin No Signal Name Destination Signal Waveform Function CN514 1 PGND_1 HVPS2 Power Ground CN514 2 24VM_1 HVPS2 24V DC Power Supply CN514 3 nSTRLK HVPS2 STR Leak Signal CN514 4 nHVEN_T HVPS2 High...

Page 318: ...Function CN514 1 PGND_1 HVPS2 Power Ground CN514 2 24VM_1 HVPS2 24V DC Power Supply CN514 3 nSTRLK HVPS2 STR Leak Signal CN514 4 nHVEN_T HVPS2 High Voltage Power Supply Output Enabling Signal T CN514...

Page 319: ...CN5 5 24V DC Power Supply CN515 2 PGND_1 LSU CN5 4 Power Ground CN515 3 nPMCNT LSU CN5 3 Polygon Motor Activation Signal CN515 4 nPMRDY LSU CN5 2 Polygon Motor Lock Detection CN515 5 PMCLK LSU CN5 1 P...

Page 320: ...N516 6 nHSYNC_Y LSU CN1 17 Horizontal Synchronizing Signal Y M CN516 7 nMO_K LSU CN1 16 Laser Monitor K CN516 8 nMO_C LSU CN1 15 Laser Monitor C CN516 9 nMO_M LSU CN1 14 Laser Monitor M CN516 10 nMO_Y...

Page 321: ...CN516 19 GND_1 LSU CN1 4 Ground CN516 20 GND_2 LSU CN1 3 Ground CN516 21 5V_LSU_1 LSU CN1 2 5V DC Power Supply for LSU CN516 22 5V_LSU_2 LSU CN1 1 5V DC Power Supply for LSU EC PCB Pin No Signal Name...

Page 322: ...7 10 GND_4 LSU CN2 3 Ground CN517 11 nDATA_Y LSU CN2 2 Image Data Y CN517 12 DATA_Y LSU CN2 1 Image Data Y EC PCB Pin No Signal Name Destination Signal Waveform Function CN518 1 GND_1 TDC_Y Ground CN5...

Page 323: ...24V DC Power Supply CN518 10 TDCREF_M TDC_M Toner Density Sensor Reference M CN518 11 GND_4 TDC_M Ground CN518 12 TDCDT_M TDC_M Toner Density Sensor Connection Signal M CN518 13 PGND LSU Fan Power Gro...

Page 324: ...round CN518 23 TDCDT_C TDC_C Toner Density Sensor Connection Signal C CN518 24 GND_7 TDC_K Ground CN518 25 TDCS_K TDC_K Toner Density Sensor K CN518 26 24VF_4 TDC_K 24V DC Power Supply CN518 27 TDCREF...

Page 325: ...Bottle CN518 34 GND_9 WTS Ground EC PCB Pin No Signal Name Destination Signal Waveform Function CN519 1 24V_1 LVPS CN3 6 24V DC Power Supply CN519 2 24V_2 LVPS CN3 5 24V DC Power Supply CN519 3 24V_3...

Page 326: ...LSU_IN LVPS CN5 2 5V DC Power Supply CN520 7 5VP LVPS CN5 1 5V DC Power Supply EC PCB Pin No Signal Name Destination Signal Waveform Function CN521 1 LDSHT Shutter Detection Sensor Shutter Open and Cl...

Page 327: ...round CN521 11 VOUT2C Color Deviation Sensor Image Level Diffusion Input CN521 12 CREG_OT_M Color Deviation Sensor Input Middle Registration Sensor CN521 13 CREG_LD_M Color Deviation Sensor Middle Reg...

Page 328: ...Temperature Humidity Sensor Humidity Sensor CN521 24 5V_4 Temperature Humidity Sensor 5V DC Power Supply CN521 25 nSHTSOL Shutter Solenoid Shutter Solenoid CN521 26 24VF_1 Shutter Solenoid 24V DC Powe...

Page 329: ...2 8 PGND_2 ADU PCB CN400 5 Power Ground CN522 9 24VM_1 ADU PCB CN400 4 24V DC Power Supply CN522 10 24VM_2 ADU PCB CN400 3 24V DC Power Supply CN522 11 GND_1 ADU PCB CN400 2 Ground CN522 12 5V_1 ADU P...

Page 330: ...C No Connection CN522 21 N C No Connection CN522 22 N C No Connection CN522 23 24VF ADU PCB CN400 14 24V DC Power Supply CN522 24 GND_1 ADU PCB CN400 13 Ground EC PCB Pin No Signal Name Destination S...

Page 331: ...ADU PCB CN400 8 ADU Serial Clock CN522 10 ADUSIOUT ADU PCB CN400 7 ADU Serial Data Output CN522 11 PGND_1 ADU PCB CN400 6 Power Ground CN522 12 PGND_2 ADU PCB CN400 5 Power Ground CN522 13 24VM_1 ADU...

Page 332: ...1 Tray1 Ground CN524 3 Paper Tray Sensor 1 Tray1 Tray 1 Detection Sensor CN524 4 Paper Tray Sensor 2 Tray1 Tray 1 Sensor b Power Supply CN524 5 Paper Tray Sensor 2 Tray1 Ground CN524 6 nCSTSN1b Paper...

Page 333: ...354 C322 Series Only N C No Connection EC PCB Pin No Signal Name Destination Signal Waveform Function CN525 1 GND_2 CST PCB CN601 14 Ground CN525 2 GND_1 CST PCB CN601 14 Ground CN525 3 5V CST PCB CN6...

Page 334: ...und CN525 13 PGND_1 CST PCB CN601 4 Power Ground CN525 14 24VM_3 CST PCB CN601 3 24V DC Power Supply CN525 15 24VM_2 CST PCB CN601 2 24V DC Power Supply CN525 16 24VM_1 CST PCB CN601 2 24V DC Power Su...

Page 335: ...al Data Output CN525 10 PGND_1 CST PCB CN601 5 Power Ground CN525 11 PGND_2 CST PCB CN601 4 Power Ground CN525 12 24VM_1 CST PCB CN601 3 24V DC Power Supply CN525 13 24VM_2 CST PCB CN601 2 24V DC Powe...

Page 336: ...th Sensor Tray2 Paper Path Sensor 2 CN526 8 pULSN2 Upper Limit Sensor Tray2 Tray 2 Upper Limit of Paper Sensor CN526 9 GND_1 Paper Path Sensor Tray2 Ground CN526 10 GND_2 Upper Limit Sensor Tray2 Grou...

Page 337: ...Intermediate Roller Jam Sensor Ground CN527 6 nJAMSN Intermediate Roller Jam Sensor Intermediate Roller Jam Sensor CN527 7 nRRCL Registration Clutch Registration Clutch CN527 8 24VM_1 Registration Clu...

Page 338: ...nction CN529 1 pFINISH_PO W LVS2 Finisher Power Supply CN529 2 GND_1 LVS2 Ground CN529 3 IPRXD Finisher Finisher Serial RXD CN529 4 GND_2 Finisher Ground CN529 5 IPTXD Finisher Finisher Serial TXD CN5...

Page 339: ...CTCNT Card Reader Card Counter Activation Signal CN530 7 N C No Connection EC PCB Pin No Signal Name Destination Signal Waveform Function CN535 1 D 0 IPC Data Bus Bit 0 CN535 2 D 1 IPC Data Bus Bit 1...

Page 340: ...t 2 CN535 12 A 3 IPC Address Bus Bit 3 CN535 13 A 4 IPC Address Bus Bit 4 CN535 14 A 5 IPC Address Bus Bit 5 CN535 15 A 6 IPC Address Bus Bit 6 CN535 16 A 7 IPC Address Bus Bit 7 CN535 17 nRD IPC Read...

Page 341: ...35 22 GND IPC Ground CN535 23 IPTXD IPC Finisher Serial TXD CN535 24 GND IPC Ground CN535 25 5V IPC 5V DC Power Supply CN535 26 5V IPC 5V DC Power Supply CN535 27 GND IPC Ground CN535 28 GND IPC Groun...

Page 342: ...N CN707 14 FIFO Latch CN650 5 AFENB SCN CN707 13 FIFO Enable CN650 6 AFDOUT SCN CN707 12 FIFO Data In CN650 7 ARST SCN CN707 10 System Reset Signal CN650 8 ADFRRSN1 SCN CN707 9 Registration Sensor 1 S...

Page 343: ...650 15 AMMCLK SCN CN707 2 ADF Main Motor Clock CN650 16 GND SCN CN707 1 Ground ADF PCB Pin No Signal Name Destination Signal Waveform Function CN650 1 N C No Connection CN650 2 GND SCN CN707 1 Ground...

Page 344: ...CN650 10 ADFRRSN1 SCN CN707 9 Registration Sensor 1 Signal CN650 11 ARST SCN CN707 10 System Reset Signal CN650 12 N C No Connection ADF PCB Pin No Signal Name Destination Signal Waveform Function CN...

Page 345: ...Sensor 1 Detection Signal CN652 3 5V Size Sensor 1 1 5 VDC Power Supply CN652 4 GND Size Sensor 2 3 Ground CN652 5 SIZE2SN Size Sensor 2 2 Original Size Sensor 2 Detection Signal CN652 6 5V Size Senso...

Page 346: ...nal Waveform Function CN652 1 N C No Connection CN652 2 GND Size Sensor 1 3 Ground CN652 3 SIZE1SN Size Sensor 1 2 Original Size Sensor 1 Detection Signal CN652 4 5V Size Sensor 1 1 5 VDC Power Supply...

Page 347: ...nal CN652 13 5V Size Sensor 4 1 5 VDC Power Supply CN652 14 N C No Connection ADF PCB Pin No Signal Name Destination Signal Waveform Function CN653 1 GND Registration Sensor 1 3 Ground CN653 2 PR1SN R...

Page 348: ...nverting Sensor 1 5 VDC Power Supply CN654 4 GND Registration Sensor 2 3 Ground CN654 5 RR2SN Registration Sensor 2 2 Registration Sensor 2 Signal CN654 6 5V Registration Sensor 2 1 5 VDC Power Supply...

Page 349: ...rting Sensor 1 5 VDC Power Supply CN654 5 GND Registration Sensor 2 3 Ground CN654 6 RR2SN Registration Sensor 2 2 Registration Sensor 2 Signal CN654 7 5V Registration Sensor 2 1 5 VDC Power Supply CN...

Page 350: ...pply CN655 4 RR1CLCNT Registration Clutch 1 Registration Roller 1 Clutch Control Signal CN655 5 24VO1 Paper Feed Clutch 24 VDC Power Supply CN655 6 PFCLCNT Paper Feed Clutch Paper Feed Clutch Control...

Page 351: ...ation Signal Waveform Function CN656 1 24VO1 Registration Clutch 2 24 VDC Power Supply CN656 2 RR2CLCNT Registration Clutch 2 Registration Roller 2 Clutch Control Signal CN656 3 24VO1 Registration Clu...

Page 352: ...Slow Down Clutch 24 VDC Power Supply CN659 2 SDCLCNT Slow Down Clutch Slow Down Clutch Control Signal CN659 3 24VO1 Inverting Clutch 1 24 VDC Power Supply CN659 5 24VO1 Inverting Clutch 2 24 VDC Powe...

Page 353: ...59 4 24VO1 Inverting Clutch 2 24 VDC Power Supply CN659 5 SDCLCNT Slow Down Clutch Slow Down Clutch Control Signal CN659 6 SB1CLCNT Inverting Clutch 1 Inverting Clutch 1 Control Signal CN659 7 SB2CLCN...

Page 354: ...rting Solenoid Inverting Solenoid Control 2 Signal ADF PCB Pin No Signal Name Destination Signal Waveform Function CN661 1 PMA Paper Feed Motor 11 Paper Feed Motor A Signal CN661 2 24VO1 Paper Feed Mo...

Page 355: ...or 5 ADF Main Motor B Signal CN661 11 24VO1 ADF Main Motor 3 24 VDC Power Supply CN661 12 MMBB ADF Main Motor 1 ADF Main Motor BB Signal ADF PCB Pin No Signal Name Destination Signal Waveform Function...

Page 356: ...24VO1 ADF Main Motor 9 24 VDC Power Supply CN661 10 MMAB ADF Main Motor 7 ADF Main Motor AB Signal CN661 11 MMB ADF Main Motor 5 ADF Main Motor B Signal CN661 12 24VO1 ADF Main Motor 3 24 VDC Power Su...

Page 357: ...y CN662 6 PGND SCN CN708 4 Ground CN662 7 PGND SCN CN708 3 Ground CN662 8 24VO1 SCN CN708 2 24 VDC Power Supply CN662 9 24VO1 SCN CN708 1 24 VDC Power Supply ADF PCB Pin No Signal Name Destination Sig...

Page 358: ...SCN CN708 6 5 VDC Power Supply CN662 8 5VP SCN CN708 7 5 VDC Power Supply CN662 9 ORGSN SCN CN708 8 Original Sensor Detection Signal CN662 10 GND SCN CN708 9 Ground CN662 11 N C No Connection CN662 12...

Page 359: ...ound CN702 4 GND LVPS CN7 4 Ground CN702 5 24V LVPS CN7 5 24V DC Power Supply CN702 6 24V LVPS CN7 6 24V DC Power Supply CN702 7 MGND LVPS CN7 7 Power Ground CN702 8 MGND LVPS CN7 8 Power Ground SNC P...

Page 360: ...ation Signal Waveform Function CN704 1 24VS Inverter 24V DC Power Supply CN704 2 24VS Inverter 24V DC Power Supply CN704 3 nLPCNT Inverter Inverter Drive Control Signal CN704 4 nLPCNT Inverter Inverte...

Page 361: ...PCB CN51 9 Control Program Download CN709 8 nPRST SC PCB CN51 8 HST Reset CN709 9 nSREQ SC PCB CN51 7 Scanner Request Signal CN709 10 nSENTIM SC PCB CN51 6 Image Sent Signal CN709 11 nVEN SC PCB CN51...

Page 362: ...al Size 2 Sensor CN710 4 5TV Original Size Sensor 5V DC Power Supply CN710 5 GND Original Size Sensor Ground CN710 6 5TV Original Size Sensor 5V DC Power Supply CN710 7 nORSIZIN3 Original Size Sensor...

Page 363: ...Platen Angle Sensor CN710 17 GND Platen Angle Sensor Ground CN710 18 5TV Platen Cover Sensor 5V DC Power Supply CN710 19 nPCSN Platen Cover Sensor Platen Angle Sensor CN710 20 GND Platen Cover Sensor...

Page 364: ...Series Only SNC PCB Pin No Signal Name Destination Signal Waveform Function CNP713 1 CCDF LOCK CCD FAN Signal Lock CNP713 2 MGND CCD FAN Power Ground CNP713 3 nCCDF_CNT CCD FAN Control CCD Fan CNP713...

Page 365: ...D Output Green Even Signal CN852 6 GND CCD CN850 6 Ground CN852 7 GREEN_ODD CCD CN850 7 CCD Output Green Odd Signal CN852 8 GND CCD CN850 8 Ground CN852 9 RED_EVEN CCD CN850 9 CCD Output Red Even Sign...

Page 366: ...VINODD _Green CCD CN850 5 CCD Output Green Odd Signal CN852 6 AGND CCD CN850 6 Analog Ground CN852 7 VINEVEN _Green CCD CN850 7 CCD Output Green Even Signal CN852 8 AGND CCD CN850 8 Analog Ground CN8...

Page 367: ...DC Power Supply CN853 4 10V CCD CN851 4 10V DC Power Supply CN853 5 GND CCD CN851 5 Ground CN853 6 TG2 CCD CN851 6 Transfer Gate Clock 2 CN853 7 2 CCD CN851 7 Shift Register Clock 2 CN853 8 TG1 CCD C...

Page 368: ...t Gate Clock CN853 16 3 3V CCD CN851 16 3 3V DC Power Supply CN853 17 GND CCD CN851 17 Ground CN853 18 GND CCD CN851 18 Ground CN853 19 5V CCD CN851 19 5V DC Power Supply CN853 20 5V CCD CN851 20 5V D...

Page 369: ...Clock 2 CN853 9 N C No Connection CN853 10 CP CCD CN851 10 Reset Feed Through Level Clamp Clock CN853 11 R CCD CN851 11 Reset Gate Clock CN853 12 2L CCD CN851 12 Last Stage Shift Register Clock CN853...

Page 370: ...ignal Name Destination Signal Waveform Function CN854 1 GND SC PCB CN56 1 Ground CN854 2 D0 SC PCB CN56 2 Digital Video Data D0 CN854 3 D0 SC PCB CN56 3 Digital Video Data D0 CN854 4 GND SC PCB CN56 4...

Page 371: ...TXOUT0 SC PCB CN56 5 Digital Video Data TXOUT0 CN854 6 TXOUT3 SC PCB CN56 6 Digital Video Data TXOUT3 CN854 7 GND SC PCB CN56 7 Ground CN854 8 TXOUT3 SC PCB CN56 8 Digital Video Data TXOUT3 CN854 9 T...

Page 372: ...0 Digital Video Data Shift Clock CN854 21 TXCLK0OUT SC PCB CN56 21 Digital Video Data Shift Clock CN854 22 GND SC PCB CN56 22 Ground CN854 23 TXCLK0OUT SC PCB CN56 23 Digital Video Data Shift Clock CN...

Page 373: ...ster Clock CN854 33 ASICRCLK SC PCB CN56 33 Reserve Clock CN854 34 GND SC PCB CN56 34 Ground CN854 35 CCDASICLK SC PCB CN56 35 CCD ASIC System Clock CN854 36 REDSCLK SC PCB CN56 36 Green AFE Serial In...

Page 374: ...CCD ASIC Output Enable Low Active CN855 6 GND SC PCB CN57 14 Ground CN855 7 CCDSDO SC PCB CN57 13 CCD ASIC Serial Interface Output Signal CN855 8 CCDSCLK SC PCB CN57 12 CCD ASIC Serial Interface Shift...

Page 375: ...B CN57 3 AFE Serial Interface Input Signal CN855 18 AFESEN SC PCB CN57 2 AFE Serial Interface Enable High Active CN855 19 AFESDO SC PCB CN57 1 AFE Serial Interface Output Signal AFE PCB Pin No Signal...

Page 376: ...p Enable CN855 10 pBLKCLP SC PCB CN57 10 Black Level Clamp Switch Signal CN855 11 SDIR SC PCB CN57 11 Red AFE Serial Interface Input Signal CN855 12 GND SC PCB CN57 12 Ground CN855 13 GND SC PCB CN57...

Page 377: ...CN57 23 5V DC Power Supply CN855 24 5V SC PCB CN57 24 5V DC Power Supply CN855 25 AGND SC PCB CN57 25 Analog Ground CN855 26 AGND SC PCB CN57 26 Analog Ground CN855 27 24V SC PCB CN57 28 24V DC Power...

Page 378: ...Paper Guide Solenoid ADU Path Change Solenoid Control Signal CN401 5 24VM ADU Paper Guide Solenoid 24V DC Power Supply CN401 6 nPUSSORFU K ADU Paper Guide Solenoid ADU Path Change Solenoid Control Sig...

Page 379: ...Connection ADU PCB Pin No Signal Name Destination Signal Waveform Function CN403 1 PGND Right Cover Fan Power Ground CN403 2 nMEXFRDY Right Cover Fan Right Cover Fan Ready Signal CN403 3 MEXFAN Right...

Page 380: ...it Sensor Fuser Exit Sensor Signal ADU PCB Pin No Signal Name Destination Signal Waveform Function CN406 1 LDADUPP2 Paper Path Sensor ADU Path Sensor 2 Power Supply CN406 2 GND Paper Path Sensor Groun...

Page 381: ...Signal Name Destination Signal Waveform Function CN407 1 N C No Connection CN407 2 GND RR OHPSN Ground CN407 3 pOHPSN RR OHPSN OHP Sensor Signal CN407 4 pRRSN RR OHPSN Registration Sensor Signal CN407...

Page 382: ...et Bypass Length Sensor Power Supply CN408 8 GND Sheet Bypass Size Length Sensor Ground CN408 9 nHFLSN Sheet Bypass Size Length Sensor Sheet Bypass Length Sensor Signal CN408 10 LDHFS3 Sheet Bypass Si...

Page 383: ...ensor Tray1 Tray 1 Paper Path Sensor Signal CN409 7 GND Paper Path Sensor Tray1 Ground CN409 8 5V Upper Limit Sensor Tray1 5V DC Power Supply CN409 9 nULSN1 Upper Limit Sensor Tray1 Tray 1 Upper Limit...

Page 384: ...Sheet Bypass Tray Pickup Solenoid Sensor Signal CN410 5 24VM Paper Feed Roller Clutch Sheet Bypass 24V DC Power Supply CN410 6 24VM PickupRoller Solenoid Sheet Bypass 24V DC Power Supply CN410 7 nHFCL...

Page 385: ...2 1 GND Feed 1 Paper Path Sensor Ground CN412 2 nPPSNCST1 Feed 1 Paper Path Sensor Paper Path Sensor Signal CN412 3 5V Feed 1 Paper Path Sensor CN412 4 N C No Connection CN412 5 N C No Connection CN41...

Page 386: ...wer Supply CN552 4 24VM STR Motor 24V DC Power Supply CN552 5 B STR Motor Sub Motor Phase B CN552 6 A STR Motor FTR STR Fuser Sub Motor Phase A MOTDRV PCB Pin No Signal Name Destination Signal Wavefor...

Page 387: ...ser Motor Sub Motor Phase B CN553 8 24VM Fuser Motor 24V DC Power Supply CN553 9 B Fuser Motor Motor Phase B CN553 10 A Fuser Motor Sub Motor Phase A CN553 11 24VM Fuser Motor 24V DC Power Supply CN55...

Page 388: ...ouch Position Signal Bottom CN1 3 X2 Touch Panel LCD Touch Position Signal Left CN1 4 Y1 Touch Panel LCD Touch Position Signal Top PNL1 PCB Pin No Signal Name Destination Signal Waveform Function CN2...

Page 389: ...r Supply CN2 14 CL1 LCD Latch Signal CN2 15 VSS LCD Ground CN2 16 nDISPOFF LCD Display Off Signal CN2 17 VSS LCD Ground CN2 18 VCON LCD Contrast Compensation Voltage CN2 19 VSS LCD Ground CN2 20 FLM L...

Page 390: ...Scan 3 Signal CN3 6 LED5 PNL3 PCB CN280 13 LED 5 Activation Signal CN3 7 SCN4 PNL3 PCB CN280 12 Key Scan 4 Signal CN3 8 LED4 PNL3 PCB CN280 11 LED 4 Activation Signal CN3 9 KIN0 PNL3 PCB CN280 10 Key...

Page 391: ...veform Function CN4 1 5V PNL2 PCB CN250 15 5V DC Power Supply CN4 2 LED6 PNL2 PCB CN250 14 LED 6 Activation Signal CN4 3 SCN0 PNL2 PCB CN250 13 Key Scan 0 Signal CN4 4 SCN1 PNL2 PCB CN250 12 Key Scan...

Page 392: ...l CN4 14 KIN3 PNL2 PCB CN250 2 Key Input Signal CN4 15 GND PNL2 PCB CN250 1 Ground PNL1 PCB Pin No Signal Name Destination Signal Waveform Function CN5 1 N C No Connection CN5 2 nFAXRING SC PCB CN58 1...

Page 393: ...5 10 PNLRXD SC PCB CN58 6 PNL PCB RXD Data CN5 11 5V SC PCB CN58 5 5V DC Power Supply CN5 12 GND SC PCB CN58 4 Ground CN5 13 5VP SC PCB CN58 3 5V DC Power Supply CN5 14 GND SC PCB CN58 2 Ground CN5 15...

Page 394: ...2 Ground CN8 3 GND SC PCB CN59 3 Ground CN8 4 GND SC PCB CN59 4 Ground CN8 5 TXCLOCK SC PCB CN59 5 Clock Signal CN8 6 TXCLOCK SC PCB CN59 6 Clock Signal CN8 7 GND SC PCB CN59 7 Ground CN8 8 GND SC PCB...

Page 395: ...8 17 TXOUT0 SC PCB CN59 17 Digital Video Data TXOUT0 CN8 18 TXOUT0 SC PCB CN59 18 Digital Video Data TXOUT0 CN8 19 3 3V SC PCB CN59 19 3 3V DC Power Supply CN8 20 3 3V SC PCB CN59 20 3 3V DC Power Sup...

Page 396: ...L4 PCB CN290 5 Active LED Green Activation Signal CN11 3 nLEDALM2 1 PNL4 PCB CN290 4 Alarm 1 LED Orange Activation Signal CN11 4 nLEDALM1 PNL4 PCB CN290 3 Alarm LED Red Activation Signal CN11 5 nLEDAL...

Page 397: ...nal Waveform Function CN132 1 LIVE IH 100 120 230V VAC Power Supply Live CN132 2 NEUTRAL IH 100 120 230V VAC Power Supply Neutral NFL PCB Pin No Signal Name Destination Signal Waveform Function CN133...

Page 398: ...398 FEB 2008 Ver 1 1 DP C405 C305 C265 CN134 2 NEUTRAL RLB PCB 100 120 230V VAC Power Supply Neutral NFL PCB Pin No Signal Name Destination Signal Waveform Function Live Neutral 0V...

Page 399: ...399 FEB 2008 Ver 1 1 DP C405 C305 C265 3 31 LVPS LVPS CN1 Refer to NFL PC Board LVPS CN2 Refer to Optional LVPS LVPS CN3 Refer to EC PC Board LVPS CN4 LVPS CN5 Refer to EC PC Board...

Page 400: ...400 FEB 2008 Ver 1 1 DP C405 C305 C265 LVPS CN6 LVPS CN7 Refer to SCN PC Board...

Page 401: ...401 FEB 2008 Ver 1 1 DP C405 C305 C265 LVPS CN8 Europe Specification Only...

Page 402: ...402 FEB 2008 Ver 1 1 DP C405 C305 C265 3 32 Optional LVPS Optional LVPS CN64 Optional LVPS CN65 Optional LVPS CN66...

Page 403: ...403 FEB 2008 Ver 1 1 DP C405 C305 C265 3 33 CST PC Board CST PCB CN601 Refer to EC PC Board CST PCB CN602...

Page 404: ...404 FEB 2008 Ver 1 1 DP C405 C305 C265 CST PCB CN603 CST PCB CN604...

Page 405: ...405 FEB 2008 Ver 1 1 DP C405 C305 C265 CST PCB CN605...

Page 406: ...406 FEB 2008 Ver 1 1 DP C405 C305 C265...

Page 407: ...407 FEB 2008 Ver 1 1 DP C405 C305 C265 CST PCB CN606...

Page 408: ...408 FEB 2008 Ver 1 1 DP C405 C305 C265...

Page 409: ...409 FEB 2008 Ver 1 1 DP C405 C305 C265 CST PCB CN607...

Page 410: ...410 FEB 2008 Ver 1 1 DP C405 C305 C265 CST PCB CN608...

Page 411: ...411 FEB 2008 Ver 1 1 DP C405 C305 C265 3 34 TRU PC Board TRU PCB CN611 Refer to EC PC Board TRU PCB CN612...

Page 412: ...412 FEB 2008 Ver 1 1 DP C405 C305 C265 TRU PCB CN613...

Page 413: ...413 FEB 2008 Ver 1 1 DP C405 C305 C265 3 35 RLB PC Board RLB PCB CN171 Refer to NFL PC Board RLB PCB CN172 RLB PCB CN173...

Page 414: ...414 FEB 2008 Ver 1 1 DP C405 C305 C265 RLB PCB CN176...

Page 415: ...ly Does the recording paper exit the unit Troubleshoot printed copy quality problems Troubleshoot the Document Feeder Check for recording paper path problems TroubleshootImproper LCDDisplay Troublesho...

Page 416: ...eplace the Low Voltage Power Supply Unit Is the trouble resolved Check connectors CN58 59 SC PCB and CN5 8 PNL1 PCB Is LED LCD displayed Does the display appear normal Replace the LCD Module Replace t...

Page 417: ...pes or Dots on the Printed Image Vertical Stripe Check OPC Drum Charge Developer Clean IT Belt STR Unit Cleaning Unit LSU Scanner Glass Mirror Lens Horizontal Stripe Cyclical Check the periodic pitch...

Page 418: ...r Judge Level Slice level F6 235 Detection level for color document s in Auto Mode Copier Function Setting No 31 Color Judge Level setting is also available 1 Monochrome 4 Default 7 Color Combination...

Page 419: ...justment Not used for Monochrome and 2 Color copy Halftone step will decrease under high saturation Default 0 32 32 Higher to Lower Color Balance Ratio 0 10 5 default F6 241 Color Balance Magnificatio...

Page 420: ...Yes Is the Test Pattern printout in Copier F1 Mode normal Copy Mode Sample Check the Scanner mechanism Refer to Section 2 2 2 No Yes 1 Adjust the Printer Registration Refer to Section 3 13 Is the ADF...

Page 421: ...perating properly Is the EC PCB operating properly Is the OPC Drum Developer Unit operating properly Replace the OPC Drum Developer Unit 1 Check all the connectors and voltages on the HVPS1 3 Replace...

Page 422: ...om the laser beam path or clean the stains 2 Replace the LSU 1 Check all connectors and voltages on the EC PCB 2 Replace the EC PCB Yes No Paper Travel Is the Test Pattern printout in Copier F1 Mode n...

Page 423: ...tains blocking the Laser Beam path No Yes No Replace the Fuser Belt Unit Yes No Check the Scanner mechanism No Yes Yes Is the recording paper damp Is the Drum Developer Unit operating properly 1 Remov...

Page 424: ...quired as the White Balance Plate and the Glass L are glued together and therefore its not easy to remove or clean 3 Change the Value by 1 step at the time Ex Original Value is 0 change to 1 or 1 4 Ex...

Page 425: ...nit operating properly No Yes Is the Fuser Belt surface clean Is the recording paper damp No Yes Yes No Replace the recording paper Replace the Drum Developer Unit Replace the Fuser Belt Unit Paper Tr...

Page 426: ...per Unit operating properly No Yes Yes No Replace the Drum Developer Unit Is the LSU operating properly No Yes Replace the LSU END No Yes Paper Travel P Is the Test Pattern printout in Copier F1 Mode...

Page 427: ...LSU operating properly Yes Replace the LSU Yes No END No Yes Paper Travel P Is the Fuser Belt surface clean Replace the Fuser Belt Unit Is the IT Unit operating properly No Yes Check the IT mechanism...

Page 428: ...y No Yes Is the recording paper damp Yes No Replace the recording paper Replace the Drum Developer Unit Is the HVPS operating properly 1 Check all connectors and voltages on the HVPS 2 Check the Sprin...

Page 429: ...the stains 2 Replace the LSU Refer to Section 2 2 12 Yes No Paper Travel Replace the Drum Developer Unit YMCK Colors Refer to Section 2 2 11 Is the HVPS operating properly 1 Check all connectors and...

Page 430: ...eplace the recording paper Replace the Drum Developer Unit Yes No No Yes Paper Travel P Is the HVPS operating properly 1 Check all connectors and voltages on the HVPS 2 Check the Spring Connector and...

Page 431: ...bond to the paper Note Replace the entire Fuser Unit when the Thermostat and or the Thermistor breakdown causing an open circuit fault No Yes No Yes P END START Is the recording paper damp Replace the...

Page 432: ...o Yes Is the recording paper damp Replace the recording paper Is the Drum Developer Unit operating properly Yes No Replace the Drum Developer Unit P Paper Travel No Yes Is the IT Unit operating proper...

Page 433: ...ck Dots END No Yes START Is the Drum Developer Unit operating properly Yes No Replace the Drum Developer Unit P Paper Travel No Yes Is the IT Unit operating properly Check the IT mechanism Is the Fuse...

Page 434: ...articles or stains in the Fuser Unit 2 Replace the Fuser Belt Unit 1 Remove any foreign particles and or clean the stains Are there any foreign particles or stains in the paper path Yes No Remove any...

Page 435: ...m a receiving test with the reference fax unit Is the printed copy correct Yes No Make a local copy No Yes Check the connections of CN 56 57 on the SC PCB and the Scanning Lamp Is the received copy co...

Page 436: ...place with correct paper Replace with the Panasonic Toner Are all switches and sensors operating properly Do the rollers rotate properly Yes No Are there any foreign particles or paper pieces in the r...

Page 437: ...articles or paper pieces in the scanning area Yes No Remove the foreign particles or paper pieces from the scanning area No Yes Is the scanning area dirty 1 Clean the Scanning Glass 2 Clean Mirrors 1...

Page 438: ...ify the proper information Check the power switch cables and the current settings of unit Does the Default Gateway respond to the ping IP command Ask the Network Administrator to check the Default Gat...

Page 439: ...can trace the path and see where the problem is occurring In our case we use TCP IP for transportation of data from one system to another which involves a whole series of events occurring throughout a...

Page 440: ...with every Microsoft TCP IP client any DOS or Windows client with the TCP IP protocol installed PING is a simple utility that is used to send a test packet to a specified IP Address or Hostname then...

Page 441: ...32 bytes of data Reply from 192 168 3 254 bytes 32 time 5ms TTL 253 Reply from 192 168 3 254 bytes 32 time 4ms TTL 253 Reply from 192 168 3 254 bytes 32 time 4ms TTL 253 Reply from 192 168 3 254 bytes...

Page 442: ...ine whether a router is slow and needs to be upgraded or additional routers should be installed on the network You can determine this by simply comparing the time it takes for a packet to get through...

Page 443: ...t took only a single hop When another network is added as the number of hosts grows it gets complicated and the systems on the most distant networks cannot communicate When the router receives a packe...

Page 444: ...A Address Record in Domain From the DOS command line type Is t A Domain Name to display the following output To leave from this menu type exit on the command line C WINDOWS route print Active Routes N...

Page 445: ...ng up the Telnet screen Then click on the Terminal menu and on Preferences check the Local Echo and Block Cursor radio dials and click on the OK button Click on the Connect menu then click on Remote S...

Page 446: ...ective U1 Close Front Cover 1 Front Cover is open 2 Front Cover Sensor is disconnected 3 Front Cover Sensor is defective 4 LVPS connector is disconnected 5 LVPS is defective 6 EC PCB connector is disc...

Page 447: ...No Toner or Low Toner M U13 3 No Toner or Low Toner C U13 4 No Toner or Low Toner BK U14 Replace Toner Waste Container 1 Toner Waste Container is full See Section 9 18 U15 No Toner Waste Container 1 T...

Page 448: ...e Unit Cover is open 2 Saddle Cover Sensor is disconnected 3 Saddle Cover Sensor is defective U33 No Saddle Staple Unit 1 Staple Unit is not installed properly U34 Close Saddle Unit Front Cover 1 Sadd...

Page 449: ...tion and the 3 keys on the Control Panel Jam Sensor Location of Printer Paper Path Sensor Tray 4 1919 Paper Path Sensor Tray 3 1919 Paper Path Sensor Tray 2 1919 Paper Tray 4 Paper Tray 3 Paper Tray 2...

Page 450: ...ect paper within a predetermined time after the Paper Feed Roller starts rotating Paper Tray 1 DP C405 C305 3 The Intermediate Roller Jam Sensor 1819 01 does not detect paper within a predetermined ti...

Page 451: ...sor 1819 01 detects paper before the Feed Roller starts rotating Paper Tray 1 2 DP C405 C305 J27 1 The Intermediate Roller Jam Sensor 1819 01 detects paper before the start of initialization DP C405 S...

Page 452: ...user Exit Paper Sensor 1819 32 is activated Inner Tray Paper Exit J44 The Inner Exit Sensor 1819 39 does not go Off within a predetermined time Inner Tray J45 1 The Inner Exit Sensor 1819 39 detects p...

Page 453: ...nsor 0 1819 38 does not go Off within a determined time J86 1 The ADU Paper Path Sensor 0 1819 38 detects paper before initialization 2 The ADU Paper Path Sensor 0 1819 38 detects paper before the Fee...

Page 454: ...93 The paper remained in the ADF J94 The ADF does not go Off after the predetermined time E1 Optical Unit Error Codes Code Function Contents Section Check Points E1 01 Abnormal Platen Glass Scanning T...

Page 455: ...On or always Off LSU E1 65 Laser BK Error Laser BK is always On or always Off LSU E2 Lift DC Motor Error Codes Code Function Contents Section Check Points E2 01 Lift Motor Rotation 1st Paper Tray Afte...

Page 456: ...ed time 2 Toner Cartridge Fan keeps rotating after a predetermined time has lapsed Toner Cartridge Fan 1 Check the Fan connector 2 Fan is defective 3 Check the EC PCB connector CN510 4 EC PCB is defec...

Page 457: ...Drive Mechanism is defective 6 BK Developer Unit is defective E3 30 Feed Motor Rotation 1 The rotation of the Feed Motor is not being detected within a predetermined time 2 Feed Motor keeps rotating...

Page 458: ...r E3 38 E3 38 STR Motor Rotation STR Motor is not rotating STR Motor E3 63 FTR Cam Position Error The FTR Cam Position Sensor is not actuating within a predetermined time FTR Cam Position detection va...

Page 459: ...ective 7 IT Belt Motor is defective 8 EC PCB is defective Check F7 9 IT Belt Home Position mark is defective E3 85 Color Registration Sensor Right Calibration Error Color Registration Pattern Right is...

Page 460: ...tion Error When F8 09 11 is performed the TDC Sensor output BK is abnormal TDC E3 94 IT Belt Color Density Reading is Abnormal Right IT Belt color registration density reading for Toner Registration S...

Page 461: ...ive Check F3 E4 05 Fuser Safety Timer IH Fuser is abnormal Fuser The Induction Heating IH unit stopped when the software failed to control the temperature within a certain range Turn the Power SW Off...

Page 462: ...ance is higher than the predetermined value Fuser 1 Check the Thermistor TH2 connector 2 Thermistor TH2 is defective 3 Check the Fuser Unit Relay connector 4 Check the EC PCB connector CN502 5 EC PCB...

Page 463: ...isconnected 8 EC PCB is defective E4 27 Thermistor TH4 High Temperature Error Thermistor TH4 output resistance is lower than the predetermined value Higher than 190 C Fuser 1 Check the Thermistor TH1...

Page 464: ...r 276 VAC Fuser The AC Input Voltage is too high Power Source is out of specification E4 46 Fuser Temperature Rising Error Abnormal increase in Fuser Temperature 1 Temperature rise for 10 sec is less...

Page 465: ...B is defective 5 CONE PCB is defective E5 12 Scanner Engine Communication Abnormal Communication Error occurred between SCN and SC PCBs SCN SC PCB 1 Check the SCN PCB connector CN709 2 SCN PCB is defe...

Page 466: ...D is defective 4 SC PCB is defective E5 74 AFE PCB Abnormal 1 DP C405 Series Hardware on the AFE PCB is abnormal AFE PCB 1 AFE PCB is defective 2 SC PCB is defective 3 AFE Harness is defective 4 Check...

Page 467: ...2 Staple Shift Motor is defective DA FS405 FS356 FS325 only E7 27 Finisher Tray Lift Motor Finisher Tray Lift Sensor does not turn Off On within a predetermined time Finisher 1 Check the Stack Tray Pa...

Page 468: ...anical mechanism 5 Finisher Controller PCB is defective E7 53 Finisher Saddle Folding Sensor Saddle Folding Sensor does not detect the proper signal to correctly adjust the Folding position Finisher 1...

Page 469: ...isher 1 Front Aligning Home Position Sensor is defective 2 Front Aligning Motor is defective DA FS405 FS402 FS356 FS325 FS350 FS320 E7 62 Finisher Aligning Stapler Stapler Sensor detects Stapler Jam t...

Page 470: ...nsor 1 Check the Paper Full Sensor connector 2 Paper Full Sensor is defective 3 EC PCB is defective 4 Service Mode F5 173 setting is OFF PCB Fuse REF Used Voltage Error Code when fused Possible Cause...

Page 471: ...hort SC F1 F2 F3 3 3V No LCD display LCD failure Harness short F4 24V Domestic version only Speaker is defective Pinched harness F5 3 3V Domestic version only VGB PCB failure Pinched harness F6 24V LC...

Page 472: ...60 CN659 CN661 F2 ADF CN501 CN502 CN503 CN504 CN505 CN506 CN507 CN508 CN509 CN510 CN511 CN512 CN513 CN514 CN515 CN516 CN517 CN518 CN519 CN520 CN521 CN522 CN523 CN524 CN525 CN526 CN527 CN528 CN529 CN53...

Page 473: ...DP C405 C305 C265 FEB 2008 Ver 1 1 MOTDRV PC Board ADU PC Board CNP550 CNP551 CNP553 CNP552 F1 F4 F3 F2 MOTDRV CN400 CN401 CN402 CN403 CN404 CN405 CN406 CN407 CN408 CN409 CN410 CN411 CN412 CN413 F1 F2...

Page 474: ...CN703 CN706 CN707 CN708 CN709 CN710 CN711 CN713 F1 F2 F3 F4 F5 SCN SC F1 F2 F3 F4 F5 F6 F7 F8 F10 F9 CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 CN9 CN10 CN11 CN12 CN13 CN14 CN51 CN52 CN53 CN55 CN56 CN57 CN58 CN5...

Page 475: ...DP C405 C305 C265 FEB 2008 Ver 1 1 TRU PC Board CST PC Board DC12 PC Board CN613 CN611 CN612 F1 TRU CN601 CN602 CN603 CN604 CN605 CN606 CN607 CN608 CN609 F2 F1 F3 CST CN141 CN142 CN145 CN143 CN144 F1...

Page 476: ...476 DP C405 C305 C265 FEB 2008 Ver 1 1 FCB PC Board CN360 CN359 CN353 CN352 F902 F903 F901 CN357 CN355 CN361 CN354 CN356 F601 F602 FCB...

Page 477: ...XMT B DCN was returned from receiver while transmitter is waiting for CFR or FTT Your machine s ID Number is not programmed Possible incompatibility or incorrect Password Password Reception Selective...

Page 478: ...ective 414 RCV Polling B No response received after transmitting 3rd NSC Password does not match between the transmitter and the receiver Transmitter is defective No original document jam etc 415 XMT...

Page 479: ...s defective 495 XMT RCV C During reception CD turned OFF or continued ON for long time During communication lost loop current Line is disconnected Transmitter is defective FCB PCB is defective 496 XMT...

Page 480: ...ed the original from the ADF after dialing was completed Original was not set properly in the ADF 630 XMT or RCV Polling B Redial count over No dial tone detected Sensor dial tone is not detected Coun...

Page 481: ...DNS Server address is set DNS Server is down 726 XMT POP LAN Received an error response from the DNS Server Incorrect POP Server address is set Incorrect SMTP Server address is set 728 XMT LAN Receive...

Page 482: ...to a matching ID code or uncheck the Department Code check box in the Fax Driver 870 XMT Polling PSTN Memory overflow occurred while storing documents into memory 871 TX RX PSTN File number overflow...

Page 483: ...Code Not used defined Fax Diagnostic Codes Data Definition Manufacturer Code 0 1 Casio 2 Canon 3 Sanyo 4 Sharp 5 Tamura 6 Toshiba 7 NEC 8 Oki 9 Hitachi A Xerox B Fujitsu C Matsushita D Mitsubishi E M...

Page 484: ...ceived Received Received 8 Pressed 9 Received Pressed A Received Pressed B Received Received Pressed C Received Pressed D Received Received Pressed E Received Received Pressed F Received Received Rece...

Page 485: ...e E Fine F 0 ms line Fine Fax Diagnostic Codes Data Definition Deferred Comm Dialing RCV Memory Non Memory 0 Manual Communication Non Memory 1 Used Manual Communication Non Memory 2 Auto Dialing Non M...

Page 486: ...4 RCV On Off 5 Yes RCV On Off 6 XMT On Off 7 Yes XMT On Off 8 RCV Off On 9 Yes RCV Off On A XMT Off On B Yes XMT Off On C RCV On On D Yes RCV On On E XMT On On F Yes XMT On On Fax Diagnostic Codes Dat...

Page 487: ...ory Transfer 5 6 7 8 Yes 9 Report XMT Yes A Check Call Yes B Yes C Memory Transfer Yes D Yes E Yes F Yes Fax Diagnostic Codes Data Definition Short Protocol Standard Non Standard 0 Standard 1 Standard...

Page 488: ...iagnostic Codes Data Definition Coding ECM 0 MH 1 MR 2 MMR 3 JBIG 4 5 6 7 8 MH Yes 9 MR Yes A MMR Yes B JBIG Yes C Yes D Yes E Yes F Yes Fax Diagnostic Codes Data Definition Symbol Rate V 34 V 34 0 1...

Page 489: ...peed Modem Speed V 34 0 2400 bps 1 4800 bps 2400 bps 2 7200 bps 4800 bps 3 9600 bps 7200 bps 4 TC 7200 bps 9600 bps 5 TC 9600 bps 12000 bps 6 12000 bps 14400 bps 7 14400 bps 16800 bps 8 19200 bps 9 21...

Page 490: ...Substitution Table of the Printer Driver Properties dialog box Select Always use True Type fonts from the Font tab of the Printer Driver Properties dialog box The character is not smooth Fine line pri...

Page 491: ...lution to 300 dpi in the Printer Driver Properties dialog box The print settings may not be matched for the system Change the printing settings in the Printer Driver Properties dialog box Ex Multi siz...

Page 492: ...tion and the C Clear keys are pressed simultaneously 5 1 2 Copier Service Mode Functions Service Modes For Copier Service Mode Item Function F1 Self Test 00 CCD Test This test is used for checking the...

Page 493: ...AC Bias Phase FullSpeed No F5 126 AC Bias Phase HalfSpeed No F5 130 Auto Print Image Ctrl Yes F5 131 Drum Life Laser Yes F5 132 Drum Life Charge Yes F6 000 Registration Clr Normal 5 F6 001 Registratio...

Page 494: ...FCBxxxxxxxx_xx Finisher 000002 DATA SECURITY KIT V1xxxx xxxx xxxx xxxx xxxx xxxx xxxx xxxx xxxx 3 Memory Capacity Main Memory 512 MB Image Memory 512 MB Sort Memory 128 MB Fax Memory 3 MB 4 Option 3r...

Page 495: ...Charge Count Y 9292865 031 AC Charge Count M 5119027 032 AC Charge Count C 5116857 033 AC Charge Count BK 6223468 035 DC Charge Count Y 3406321 036 DC Charge Count M 1602575 037 DC Charge Count C 1604...

Page 496: ...NG confirmed memory size will be displayed on list Confirmed memory area will execute memory test specified pattern write and verify then result will be shown on the list SC Board Check List Sample M...

Page 497: ...t is used for checking the Page Memory Mono BK 03 Print Test Pattern 1 Prints the pattern for setting the Paper position alignment Mono BK Color Full Speed 04 Print Test Pattern 2 Color Half Speed 120...

Page 498: ...Pattern 30 Prints the 1 by 1 pattern Color Y Color Full Speed 33 Print Test Pattern 31 Color M 34 Print Test Pattern 32 Color C 35 Print Test Pattern 33 Color BK 36 Print Test Pattern 34 Only A3 11x17...

Page 499: ...or A Original detected on the A position 1 Size Sensor B Original detected on the B position 1 101 24V Line Error Detecting Signal 24V Line is OFF 1 Home Position Sensor Home position is detected 1 AD...

Page 500: ...ion Roller 2 Clutch When CN656 2 signal level changes to 0V from 24V clutch operates for 3 seconds 210 ADF Inverting Roller 1 Clutch When CN659 6 signal level changes to 0V from 24V clutch operates fo...

Page 501: ...per is detected 1 Paper Sensor 2nd Paper Tray Paper is detected 0 Upper Limit Sensor 2nd Paper Tray Paper is detected 1 Paper NP Sensor 2nd Paper Tray Paper is detected 0 Paper Tray Sensor 2nd Paper T...

Page 502: ...Motor 1 Ready Ready state not detected 1 Paper Feed Motor Ready Ready state not detected 1 Paper Full Sensor Ready state not detected 0 306 Toner Cartridge Fan Ready Lock DP C405 Series Only Ready sta...

Page 503: ...tate not detected 1 IH PCB Cooling Fan Rotating Detection DP C405 Series Only Ready state not detected 1 Pressure Roller Fan Ready Lock DP C405 Series Only Ready state not detected 1 LSU Fan Ready Loc...

Page 504: ...er Jam is detected 0 Intermediate Roller Sensor DP C405 Series Only Paper Jam is detected 0 310 Paper Path Sensor 4th Paper Tray Paper is detected 0 Upper Limit Sensor 4th Paper Tray Paper is detected...

Page 505: ...pen Sensor Door is opened 0 NP Sensor Sheet Bypass Paper is detected 1 Size Sensor 1 Sheet Bypass Sensor is activated 1 Size Sensor 2 Sheet Bypass Sensor is activated 1 Size Sensor 3 Sheet Bypass Sens...

Page 506: ...y after rotating 2 sec 445 Toner Cartridge Motor BK Motor stops automatically after rotating 2 sec 446 Intermediate Transfer IT Belt Motor Motor stops automatically after rotating 5 sec 447 FTR Pressu...

Page 507: ...id Outer Solenoid stops automatically after energizing for 0 3 sec 487 Paper Exit Path Switching Solenoid Inner Solenoid stops automatically after re energizing for 0 3 sec 488 Sensor Shutter Solenoid...

Page 508: ...1 Stops automatically after 1 count 561 Mechanical Counter 2 Stops automatically after 1 count 562 599 Not Used F4 Mode Input Check No Function Condition Message Display Remarks 7 6 5 4 3 2 1 0 600 En...

Page 509: ...ted 1 Folding Position Sensor Paper is detected 1 Joint Detect Switch Finisher Joint is not detected 0 Front Door Switch Cover is open 0 Front Door Sensor Cover is open 0 Top Cover Sensor Cover is ope...

Page 510: ...elivery Motor rotates in the forward direction Stack Delivery Motor rotates 753 Stack Delivery Motor rotates in the reverse direction Stack Delivery Motor rotates 754 Paddle Rotates Paddle rotates 755...

Page 511: ...ter s to activate the setting s Turn the Power Switch on the Left Side of the machine to the OFF then back to the ON position F5 Mode No Item Selection Default Setting Remarks 00 Country Version Japan...

Page 512: ...en the print time 09 11 Not Used 12 Printer Fan Extension None 2 min 5 min None Prevent temperature from rising inside of the unit by extending the Fuser Fan timer in a heavy usage environment 13 Pape...

Page 513: ...ze and the media type for Tray 4 Enable the Optional Tray Media Type Plain 18 19 Not Used 20 ADF No Auto Auto Select whether to automatically detect or disable the ADF Unit 21 Finisher No Auto Auto Se...

Page 514: ...eed At exit At feed Set the timing when the count occurs 44 Insert Paper Count No Yes No Set whether to count the Inserted Paper 45 Dept Code Reentry Again Yes No Yes for USA Canada No for Europe Set...

Page 515: ...sed 62 Overflow Detection No Yes No Set whether to detect as overflow condition if the number of stapled sets exceeds the preset limit Refer to Sect 12 1 1 2 DA FS405 FS356 FS325 12 2 1 2 DA FS402 FS3...

Page 516: ...size to be A4 LTR if the original is smaller than A4 LTR 79 Not Used 80 Paper Size Priority A3 B4 A4 A4 R B5 B5 R A5 R 8 x 13 8 5 x 13 11 x 17 LEGAL 8 5 x 11 8 5 x 11 R 5 5 x 8 5 8K 16K 8 5 x 11 for...

Page 517: ...default value of Digital Skyshot Mode 84 85 Not Used 86 PM Cycle Optics No 40 K 60 K 120 K 240 K 360 K 480 K 600 K No Set the Scanner PM Cycle 87 PM Cycle ADF No 40 K 60 K 120 K 240 K 360 K 480 K 600...

Page 518: ...A 98 103 Not Used 104 Red Sel 2C 1C Copy 1 2 3 1 Select Red density for the 2C 1C color copy mode 1 Standard Red 2 Lighter Red 3 Darker Red 105 Green Sel 2C 1C Copy 1 2 3 1 Select Green density for th...

Page 519: ...Only Off On Off Set whether to enable viewing of simulated coverage 113 114 Not Used 115 Accounting Server Func No Yes No Activate the Accounting Server PNAM Function in the Department Counter mode 11...

Page 520: ...Yes 132 Drum Life Charge Yes 133 Drum Temp Charge Yes 134 Not Used 135 TDC Deve Life Factory use only Yes 136 TDC Half Speed Yes 137 TDC Humidity Yes 138 TDC Image Control Yes 139 APIC Control Mode DP...

Page 521: ...162 Transfer Belt Control Yes 163 Belt Motor Reverse Ctrl 1 200 164 Drum Warning Select Off On On Set whether to activate the Drum life warning 165 TDC Recovery Control Y DP C405 C354 Series Only Off...

Page 522: ...2C 4C 1C 2C 4C Total No for USA Canada BK Others Select the color type for the mechanical counter 1 176 Mechanical Counter2 No BK 1C BK 1C 2C BK 1C 2C 4C 2C 4C 1C 2C 4C Total No For USA Canada 1C 2C 4...

Page 523: ...he C Clear keys simultaneously on the Control Panel to exit the Service Mode Reboot the machine after setting the parameter s to activate the setting s Turn the Power Switch on the Left Side of the ma...

Page 524: ...low Fine Adjustment for an Individual Tray for Mixed originals at half of the standard speed 50 50 0 105 mm 013 Paper Loop Try Thick Slw DP C405 Series Only Fine Adjustment for an individual tray for...

Page 525: ...he standard speed 50 50 0 105 mm 024 Not Used 025 Registration Void Lead edge read point adjustment 0 99 0 2 mm 026 Pick up By p B W Nrm DP C405 Series Only Pick up for the Sheet Bypass for monochrome...

Page 526: ...ass 50 50 0 2 mm 046 Side Adjust ADU Tray1 LSU side to side adjustment for ADU Tray 1 50 50 0 2 mm 047 Side Adjust ADU Tray2 LSU side to side adjustment for ADU Tray 2 50 50 0 2 mm 048 Side Adjust ADU...

Page 527: ...Half Speed Feed motor half of standard speed adjustment for mixed printouts 50 50 0 10 084 Not Used 085 IT Motor B W STD Speed Intermediate Transfer motor standard speed adjustment for monochrome prin...

Page 528: ...temperature at the start of printing 0 255 Read Only 136 Th2 Temp Print Start Thermistor 2 temperature at the start of printing 0 255 Read Only 137 Th3 Temp Print Start DP C322 Series Only Thermistor...

Page 529: ...ast adjustment for Photo Mode 32 31 1 256 step 208 209 Not Used 210 Color Text Density lt Color image density adjustment for Text Mode highlight Darker Lighter 32 31 1 256 step 211 Color T P Density l...

Page 530: ...Not Used 230 Adjust Text Sharpness Scanner Sharpness adjustment using digital image processing for Text Copy Mode 3 3 1 level step 231 Adjust T P Sharpness Scanner Sharpness adjustment using digital...

Page 531: ...1 16 254 Not Used 255 CL Rm G Cl Gmm R Gamma adjustment for real time base hue color 8 7 1 256 step 256 CL Rm G Cl Offset R Offset adjustment for real time base hue color 128 127 1 256 step 257 Mono...

Page 532: ...mm 313 Not Used 314 ADF Shading Position DP C405 Series Only Shading position offset ADF adjustment 3 3 0 03 mm 315 ADF Lead Void Setting Registration edge void ADF adjustment 0 9 0 5 mm 316 ADF Side...

Page 533: ...334 Not Used 335 ADF Lead Void NWS Lead edge void for Network Scanner ADF adjustment 0 9 0 5 mm 336 ADF Side Void NWS Side edge void for Network Scanner ADF adjustment 0 9 0 5 mm 337 ADF Trail Void N...

Page 534: ...DP C354 C322 Series Only 415 419 Not Used 420 DC Charge Adj Y Full Factory use only 88 127 3 71 A step 421 DC Charge Adj M Full 88 127 3 71 A step 422 DC Charge Adj C Full 88 127 3 71 A step 423 DC Ch...

Page 535: ...7 3 13 V step 442 DC Bias Adj C Half 125 127 3 13 V step 443 DC Bias Adj BK Half 125 127 3 13 V step 444 DC Bias Adj B W 125 127 3 13 V step 445 DC Charge Y WO Paper 127 68 3 71 V step 446 DC Charge M...

Page 536: ...i Factory use only 127 127 0 0018 mW step 466 Laser Pwr Adj M 1200dpi 127 127 0 0018 mW step 467 Laser Pwr Adj C 1200dpi 127 127 0 0018 mW step 468 Laser Pwr Adj Bk 1200dpi 127 127 0 0018 mW step 469...

Page 537: ...27 127 0 39 step 490 Dot PWM Adj Y Full 127 127 0 39 step 491 Dot PWM Adj M Full 127 127 0 39 step 492 Dot PWM Adj C Full 127 127 0 39 step 493 Dot PWM Adj BK Full 127 127 0 39 step 494 Not Used 495 D...

Page 538: ...eaning voltage plus value for STR adjustment Factory use only 32 9 28 04 V step 516 STR Cleaning Adj Cleaning voltage minus value for STR adjustment Factory use only 32 127 28 04 V step 517 519 Not Us...

Page 539: ...K DP C405 C354 Series Only 127 127 0 016 V step 539 Not Used 540 APIC Edge PWM Target Y Factory use only 127 127 0 016 V step 541 APIC Edge PWM Target M 127 127 0 016 V step 542 APIC Edge PWM Target C...

Page 540: ...TDC Min Read Only C 127 127 Read Only 568 TDC Min Read Only BK 127 127 Read Only 569 Not Used 570 TDC Avg Read Only Y TDC sensor power adjustment for average toner output supply Y 127 127 Read Only 57...

Page 541: ...d Only 588 Drum Life Charge Read BK 127 127 Read Only 589 Not Used 590 Drum Life Laser Read Y Factory use only 127 127 For DP C405 C354 Series Only 0 127 For DP C322 Series Only Read Only 591 Drum Lif...

Page 542: ...Life Charge BK WO P 67 0 Read Only 604 Not Used 605 Drum T H Charge Y WO P Factory use only 15 15 Read Only 606 Drum T H Charge M WO P 15 15 Read Only 607 Drum T H Charge C WO P 15 15 Read Only 608 D...

Page 543: ...Read M 63 63 Read only 622 TDC Half Speed Read C 63 63 Read only 623 TDC Half Speed Read BK 63 63 Read only 624 Not Used 625 FTR STR Temp Read Factory use only 0 255 Read only 626 FTR STR Humidity Rea...

Page 544: ...e Image density sensor should be clean 127 127 Read Only 647 649 Not Used 650 APIC DC Charge Read Y DP C322 Series Only Factory use only 27 27 Read Only 651 APIC DC Charge Read M DP C322 Series Only 2...

Page 545: ...79 Not Used 680 FTR Adj Y Factory use only 127 127 0 147 A step 681 FTR Adj M 127 127 0 147 A step 682 FTR Adj C 127 127 0 147 A step 683 FTR Adj BK 127 127 0 147 A step 684 Not Used 685 STR Adj Face...

Page 546: ...dj M DP C405 C354 Series Only 12 12 707 TDC Image Max Adj C DP C405 C354 Series Only 12 12 708 TDC Image Max Adj BK DP C405 C354 Series Only 12 12 709 Not Used 710 TDC Image Min Adj Y DP C405 C354 Ser...

Page 547: ...ration compensation adjustment 127 127 Read Only 828 Color Reg Result M C X Color M Middle sensor horizontal registration compensation adjustment 127 127 Read Only 829 Color Reg Result M C Y Color M M...

Page 548: ...e sensor slice level adjustment 127 127 0 016 mV 852 Color Reg Slice R Color registration of right sensor slice level adjustment 127 127 0 016 mV 853 854 Not Used 855 Skew Y Right rotation Color Y ske...

Page 549: ...aneously on the Control Panel to exit the Service Mode Reboot the machine after setting the parameter s to activate the setting s Turn the Power Switch on the Left Side of the machine to the OFF then...

Page 550: ...nt Down BK 29 Not Used 30 AC Charge Count Y AC Charge Integrated value 31 AC Charge Count M 32 AC Charge Count C 33 AC Charge Count BK 34 Not Used 35 DC Charge Count Y DC Charge Integrated value 36 DC...

Page 551: ...Fuser Life Counter Read Only Perform F8 27 to reset counter 67 Fuser Main Exch Count Fuser Main Exchange Counter for 240 PM Perform F8 27 to conut up 1 Factory use only 68 IT Unit Exch Count IT Belt E...

Page 552: ...d Toner Count BK 109 Not Used 110 TDC Recovery Count Y Every TDC recovery count 1 Counter reset when executing F8 09 or F8 11 Factory use only 111 TDC Recovery Count M 112 TDC Recovery Count C 113 TDC...

Page 553: ...rint Counter 36 A4 Copy Print Count 1C 37 A4 Copy Print Count 2C 38 A4 Copy Print Count 4C 39 Not Used 40 A4 PC Print Count B W A4 PC Print Counter 41 A4 PC Print Count 4C 42 A4 Fax Print Count 43 A4...

Page 554: ...ge Area Y AVG Clear Image Area Average Counter 06 Clear Image Area M AVG 07 Clear Image Area C AVG 08 Clear Image Area BK AVG 11 Simulated PG Count 00 Simulated PG Count 4C Simulated PG Counter Read O...

Page 555: ...sition F8 Mode No Item Remarks 00 Exp Lamp Replacement When replacing the exposure lamp Procedure a Press the Start key to move the exposure lamp to the position approx 250 mm from the optics home pos...

Page 556: ...Color Registration Manual Adjustment Operation 31 Not Used 32 STR Counter Reset Resets the STR Counter 33 34 Not Used 35 Factory Use Only DP C405 C354 Series Only Starting with Firmware Ver V20043 DP...

Page 557: ...o exit the Service Mode Reboot the machine after setting the parameter s to activate the setting s Turn the Power Switch on the Left Side of the machine to the OFF then back to the ON position F9 Mode...

Page 558: ...Not Used 05 Serial Number Indicate of Serial number 06 RAM Initialize 00 Parameter Initialize Resets the Fax and Function parameters to default values Note Turn the Power Switch to the OFF and back to...

Page 559: ...ot Used 16 Remote Panel USA only 00 IP Address Setting of the Remote Operation Panel Option 01 Port Number Tx 02 Port Number Rx 17 Factory Use Only DP C405 C354 Series Only To activate or inactivate L...

Page 560: ...sed To correct and check recorded the Service Maintenance history See section 3 7 for details 01 Service History 02 Not Used 03 Category of Business 04 Service History Func Note Select 1 Sided or 2 Si...

Page 561: ...the 9 key on the Control Panel Press the Start key to enter the F9 Service Mode on the Control Panel Select 00 Fax Service Mode on the Touch Panel display Select the desired function or code number o...

Page 562: ...Param List Report Prints the Function Parameter List Page Memory Test Printer Report All Document File Protocol Trace and Toner Order Form 04 MODEM Tests Generates various binary tonal and DTMF modem...

Page 563: ...e Touch Panel display Press the Function and the C Clear keys simultaneously on the Control Panel to exit the Service Mode Function Parameter Table No Parameter Selections Function 000 Monitor Tel Dia...

Page 564: ...a 032 Greece 033 Hungary 034 Indonesia 035 South Korea 038 Malaysia 039 China 045 Thailand 048 South Africa 049 Singapore 050 Universal 051 East Euro Specified destinations only 006 ID Display Number...

Page 565: ...h Super G3 V 34 machines use Parameter No 32 018 RX Start 2400 bps 4800 bps 7200 bps 9600 bps TC7200 TC9600 12000 bps 14400 bps Selects the reception modem start speed 14400 12000 TC9600 TC7200 9600 7...

Page 566: ...r V 34 communication 33600 2400 bps Press or to select the symbol rate 033 V34 RX Start 2400 33600bps Selects the receiving modem start speed for V 34 communication 33600 2400 bps Press or to select t...

Page 567: ...Used 052 Pulse Rate 10 pps 20 pps Selects the dial pulse rate 10 20 pps 053 054 Not Used 055 Busy Tone Check Off On Selects whether to detect the Busy Tone 056 Dial Tone Check Off On Selects whether t...

Page 568: ...PIN Available if No 73 Error Detect is set to RATE See Note 3 072 Continuous Error Off 3 6 12 Selects the continuous total error criteria of Off 3 6 or 12 lines in Standard mode If continuous total er...

Page 569: ...ed on all email sent in the message body above the top line of text Up to 40 characters Programmed in the User Parameters Note After enabling this feature aside from entering the text in the User Para...

Page 570: ...RTN PIN Note 3 Function Parameter No 071 Total Error Transmit condition of RTP PIP or RTN PIN Note 4 The default setting of parameters depends on the country s specifications or regulations Print the...

Page 571: ...o Service Mode and press the 9 key on the Control Panel Press the Start key to enter the F9 Service Mode on the Control Panel Select 00 Fax Service Mode on the Touch Panel display Select 03 Print Para...

Page 572: ...X EQL 0dB 064 015 065 016 066 017 TX Start 14400bps 067 018 RX Start 14400bps 068 019 ITU T V 34 On 069 020 ITU T ECM On 070 Line Error 128 021 EP Tone Off 071 Total Error 10 022 Signal Interval 500ms...

Page 573: ...l display Select 03 Print Parameter List Report on the Touch Panel display Select 03 Page Memory Test on the Touch Panel display Select the Close button three time on the Touch Panel display Press the...

Page 574: ...lay Select the Close button three time on the Touch Panel display Press the Function and the C Clear keys simultaneously on the Control Panel to exit the Service Mode Printer Report Date MMM dd yyyy T...

Page 575: ...Service Mode on the Control Panel Select 00 Fax Service Mode on the Touch Panel display Select 03 Print Parameter List Report on the Touch Panel display Scroll the menu with the button on the Touch Pa...

Page 576: ...ouch Panel display and select 06 Protocol Trace Select the Close button three time on the Touch Panel display Press the Function and the C Clear keys simultaneously on the Control Panel to exit the Se...

Page 577: ...key to enter the F9 Service Mode on the Control Panel Select 00 Fax Service Mode on the Touch Panel display Select 03 Print Parameter List Report on the Touch Panel display Scroll the menu with the b...

Page 578: ...act or fax this form to your authorized dealer Panasonic 2 by Phone 123456789012345678901234567890123456 3 by Fax 012345678901234567890123456789012345 4 Thank you for your order Customer Information S...

Page 579: ...ode on the Touch Panel display Select 04 Modem tests on the Touch Panel display Select 01 Binary Signal on the Touch Panel display Select the desired parameter on the Touch Panel display and then pres...

Page 580: ...Fax Service Mode on the Touch Panel display Select 04 Modem tests on the Touch Panel display Select 02 Tonal Signal on the Touch Panel display Select the desired parameter on the Touch Panel display...

Page 581: ...l Press the Stop key on the Control Panel Select the Close button three time on the Touch Panel display Press the Function and the C Clear keys simultaneously on the Control Panel to exit the Service...

Page 582: ...al Tones Number DTMF Dual Tones 697 Hz 0 941 Hz 1336 Hz 770 Hz 1 697 Hz 1209 Hz 852 Hz 2 697 Hz 1336 Hz 941 Hz 3 697 Hz 1477 Hz 1209 Hz 4 770 Hz 1209 Hz 1336 Hz 5 770 Hz 1336 Hz 1477 Hz 6 770 Hz 1477...

Page 583: ...V34 3000 sr 12000 bps V34 3429 sr 7200 bps V34 2400 sr 7200 bps V34 3000 sr 14400 bps V34 3429 sr 9600 bps V34 2400 sr 9600 bps V34 3000 sr 16800 bps V34 3429 sr 12000 bps V34 2400 sr 12000 bps V34 3...

Page 584: ...time on the Touch Panel display Press the Function and the C Clear keys simultaneously on the Control Panel to exit the Service Mode RAM Initialization Table No Initialize Mode Description 01 PARAMETE...

Page 585: ...ay and select 08 Check Call Select the desired Function number on the Touch Panel display i e 01 Service Alert Fax input the Fax Telephone No or to enter an Email Address press the Fax Mode key and in...

Page 586: ...for every month to activate automatic transmission of the Maintenance Alert Report to the pre registered Service Alert Fax Email address 09 PM Count Setting Off On Set ON to activate automatic transmi...

Page 587: ...to the Error Code Table Note To activate the transmission of the Maintenance Alert Report register both parameters 01 Service Alert Fax 02 Maint Alert Fax c Toner Order Form When the unit detects Low...

Page 588: ...otal Count 4C 48 Developer Count BK 148 Total Print Count 133 Transfer Belt Count 153 Toner Page Count Y 48 Belt Life Count Down 240608 Toner Page Count M 48 STR Life Count 392 Toner Page Count C 48 B...

Page 589: ...irmware Version 4 Transmission Reception Copy Print Counters Date MMM dd yyyy Time 12 00 Maintenance Alert Report Last Print Error Machine is running Out of Toner xxxxx 1 Customer ID ABC COMPANY Seria...

Page 590: ...Please contact or fax this form to your authorized dealer Panasonic 2 by Phone 123456789012345678901234567890123456 3 by Fax 012345678901234567890123456789012345 4 Thank you for your order Customer I...

Page 591: ...Developer Count BK 148 Total Print Count 133 Transfer Belt Count 153 Toner Page Count Y 48 Belt Life Count Down 240608 Toner Page Count M 48 STR Life Count 392 Toner Page Count C 48 Belt RotationTime...

Page 592: ...Read Meter Meter MeterLabel Total Count 1C MeterLabel MeterRead 0000000 MeterRead Meter Meter MeterLabel Total Count 2C MeterLabel MeterRead 0000001 MeterRead Meter Meter MeterLabel Total Count 4C Met...

Page 593: ...roll the menu with the button on the Touch Panel display and select 09 System Maintenance Select 01 Send RCV D File on the Touch Panel display The display changes to the Fax Mode Select the desired Fa...

Page 594: ...e setting on the Panel or by an Automatic Document Size Detection Sensor c Document size is manually set when the Platen is used or is set automatically by the Document Size Detection Sensor d The Tra...

Page 595: ...595 DP C405 C305 C265 FEB 2008 Ver 1 1 When scanning originals When returning to Standby position Scanning Motor Drive Shaft Assembly Lamp Base Bracket Mirror 2 Bracket...

Page 596: ...iple feeding 4 Transmission and Ejection The original is fed into the Registration Roller 1 and when the original actuates the Registration Sensor 2 the Paper Feed Roller stops rotating The Registrati...

Page 597: ...ugh the Selection Guide 2 and is carried beyond the Inverting Roller and lower Pinch Rollers into the Sub Tray again stopping 10 to 20 mm from exiting the rollers The Selection Guide 2 is rotated cloc...

Page 598: ...the 2nd Paper Tray the operation is the same for all 4 trays a The NP Actuators attached to the Paper Feed Blocks No 1 2 3 and 4 determine if there is paper in the paper tray b The paper in the paper...

Page 599: ...er and is transported c The paper is transported to the Registration Roller activating the Registration Sensor After a specified period of time the Clutch is turned ON and the Registration Roller and...

Page 600: ...transported by the Intermediate Roller c The paper is transported to the Registration Roller activating the Registration Sensor After a specified period of time the Clutch is turned ON and the Regist...

Page 601: ...te is combined with the coupling which drives the Lift Plate of the machine The Lift Plate rotates lifting the Bottom Plate and the Recording Paper b Once the Bottom Plate and the Recording Paper are...

Page 602: ...5 C265 FEB 2008 Ver 1 1 Paper Tray Recording Paper Size Setting The Recording Paper size in the Paper Feed Module is set on the Touch Panel NP Sensor NP Actuator Lift DC Motor Upper Limit Actuator Upp...

Page 603: ...d to the Separating Roller by the Pick Up Roller The paper is separated into individual sheets by the Separating Roller d The paper is transported to the Registration Roller activating the Registratio...

Page 604: ...m is exposed by laser beam the image is written and toner is transferred Pickup Roller Intermediate Transfer Belt Reverse Roller Paper Feed Roller Paper Feed Roller Paper Feed Roller Pickup Roller Pol...

Page 605: ...the paper is driven to the Output Tray A cleaning blade scrapes residual toner from the OPC drum before the next primary color toner is applied to the OPC drum This prevents contamination of the next...

Page 606: ...attached with the polygon motor The beam is parallel to the collimator lens and is directed at the rotating polygon mirror The polygon mirror rotates at approximately 24 800 to 40 000 constant revolu...

Page 607: ...es in contact with the Intermediate Transfer Belt which is rotating at the same speed Located under the Intermediate Transfer Belt at the contact point with the OPC drum the first bias transfer roller...

Page 608: ...veloping method to mix the carrier to the Toner When the Toner is supplied the Carrier is also supplied a little at the time When the Carrier is increased over the Constant value the unnecessary Carri...

Page 609: ...he scraped toner is discharged to the Toner Waste Container by the spiral paddle shaft 6 4 7 Induction Heating IH Fusing System Operation After the toner image has been applied to the paper it passes...

Page 610: ...nd the Lever is switched to the Upper side the paper is fed by the 2 Way roller and is transported through the lower path and out to the Inner Paper Exit Tray When the Inner Paper Tray is full the Pap...

Page 611: ...oes OFF and the paper stops in the middle The ADU Path Switching Solenoid goes ON and the Lever switches to the Upper side Then the 2 Way Roller Clutch goes ON and the Roller turns clockwise to feed t...

Page 612: ...itch Finisher Approx 81 4 lb 37 kg Place the machine on a level and sturdy surface that can withstand the weight of the machine If tilted the machine may tip over causing injuries 3 The maximum power...

Page 613: ...1528 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 10 83 in 275 mm 3 46 in 88 mm 55 48 in 1410 mm 70 59 in 1793 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 14 84 in...

Page 614: ...ely 360 8 lb 164 kg without any options To prevent injuries use the appropriate number of personnel and the proper equipment to lift or move the machine Note Supplies Toner Cartridges are not included...

Page 615: ...615 DP C405 C305 C265 FEB 2008 Ver 1 1 1 2 3 4 5 6 7 8...

Page 616: ...ing machine illustrations depict a DP C405 with a standard configuration Caution 1 The scanner is locked in place with a Shipping Screw Blue to prevent damage during transit Do Not plug the AC Power C...

Page 617: ...Caution The machine weights approximately 360 8 lb 164 kg To prevent injuries use the appropriate number of personnel and the proper equipment to lift or move the machine Removing the Protective Shipp...

Page 618: ...instructed the machine may get damaged when the Power Switches are turned ON 12 Close the Feed Cover 13 Remove the Tape 14 Remove 1 Blue Screw to unlock the Scanner Caution If the Shipping Material Bl...

Page 619: ...10 to 15 Times to loosen the contents Note Shake it up and down then turn the bottom up and repeat 18 Gently peel the Tape off in the direction of the arrow as illustrated however do not open the Shut...

Page 620: ...he Paper Tray Note 1 Ensure that all Tapes Packing and Shipping Materials are removed 2 To set the Paper Size for Tray 3 and 4 refer to the System Console 1 DA DS320 and System Console 2 DA DS321 Inst...

Page 621: ...display 9 Press the Reset key on the Control Panel to exit the General Settings mode 7 4 2 Set the Customer s Information Register the required information when entering the Service Mode for the firs...

Page 622: ...orking the day after the customer s information has been registered This prevents the Register Service Action screen from appearing each time when exiting the Service Mode while the machine is being c...

Page 623: ...Select Quality Adj on the Touch Panel display and then set the Density to the center position Select Black Text Photo Commercial and then select the OK button to set the machine to Mono Text Photo De...

Page 624: ...ment and verify the density 6 Press the Reset key twice on the Control Panel to exit to the initial screen of the F2 Service Mode 7 Press the 6 key on the Control Panel and then press the Start key to...

Page 625: ...ack 5 Select the Close button to exit the Service Mode B Re visiting the customer the 2nd time on the same day Register the required information before exiting the Service Mode 1 Press the Function Co...

Page 626: ...9 23 04 setting and then select No When No is selected for the F9 23 04 the Service History is not registered and the items already registered in the Service History are turned OFF and cannot be check...

Page 627: ...in Finisher Approx 23 4 lb 10 6 kg DA FS405 1 Bin Saddle Stitch Finisher Approx 81 4 lb 37 kg Place the machine on a level and sturdy surface that can withstand the weight of the machine If tilted the...

Page 628: ...1528 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 10 83 in 275 mm 3 46 in 88 mm 55 48 in 1410 mm 70 59 in 1793 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 14 84 in...

Page 629: ...rinter Unit which are shipped separately Please contact your Sales Company for details Scanner Unit Packing Note Supplies Toner Cartridges are not included and are sold separately No Qty Description R...

Page 630: ...630 DP C405 C305 C265 FEB 2008 Ver 1 1 1 10 4 7 5 2 6 3 Scanner Unit Packing Printer Unit Packing 1 2 7 8 5 6 9 3 4 8 9...

Page 631: ...ng machine illustrations depict a DP C405 with a standard configuration Caution 1 The scanner is locked in place with a Shipping Screw Blue to prevent damage during transit Do Not plug the AC Power Co...

Page 632: ...1 2 DA DS320 DS321 Caution The Printer Unit weights approximately 275 lb 125 kg To prevent injuries use the appropriate number of personnel and the proper equipment to lift or move the Printer Unit Ca...

Page 633: ...aligning it with the Rear and Side Covers 4 Install the Scanner Base Bracket 5 Secure the Scanner Base Bracket with 5 Screws M4 x 8 6 Install the Scanner Base Bracket Cover 7 Secure the Scanner Base B...

Page 634: ...he Harnesses through the access slot on the machine as illustrated 14 Connect the SCN Harness to the pre installed Harness 15 Connect the SCN Harness to CN51 on the SC PC Board 16 Connect the USB Cabl...

Page 635: ...the Metal Clamp and 1 Screw M3 x 6 21 Secure the Harness with 1 Harness Clamp Caution The Tie Wrap should be located on the lower side of the Harness Clamp as illustrated 22 Connect the Harness to co...

Page 636: ...he Protective Shipping Materials Caution If the Shipping Materials Blue Screws and Shipping Brackets are not removed as instructed the machine may get damaged when the Power Switches are turned ON 28...

Page 637: ...instructed the machine may get damaged when the Power Switches are turned ON 36 Close the Feed Cover 37 Remove the Tape 38 Remove 1 Blue Screw to unlock the Scanner Caution If the Shipping Material B...

Page 638: ...10 to 15 Times to loosen the contents Note Shake it up and down then turn the bottom up and repeat 42 Gently peel the Tape off in the direction of the arrow as illustrated however do not open the Shut...

Page 639: ...Covers 48 Load paper into the Paper Tray Note 1 Ensure that all Tapes Packing and Shipping Materials are removed 2 To set the Paper Size for Tray 3 and 4 refer to the System Console 1 DA DS320 and Sy...

Page 640: ...l display 5 Select 01 Function Param Setting on the Touch Panel display 6 Scroll the menu with the button on the Touch Panel display and select 05 Destination Code and then select the Input buttons 7...

Page 641: ...000000 3 Select the Yes button to Register the Installation Date 4 Select a business category and then select the OK button on the Touch Panel display The LCD displays 5 Business Categories on the scr...

Page 642: ...If you don t want the Service History input screen to display go to the Service Mode F9 23 04 setting and then select No When No is selected for the F9 23 04 the Service History is not registered and...

Page 643: ...Select Quality Adj on the Touch Panel display and then set the Density to the center position Select Black Text Photo Commercial and then select the OK button to set the machine to Mono Text Photo De...

Page 644: ...value Note The Reset key is used to enter a negative value Lighter Darker 11 Select the OK button on the Touch Panel display and then select the Close button 12 Press the 2 key on the Control Panel a...

Page 645: ...button on the Touch Panel display and select 05 Destination Code and then select the Input buttons 7 Input the new Destination Code and select the OK button on the Touch Panel display 8 Select the Clo...

Page 646: ...ack 5 Select the Close button to exit the Service Mode B Re visiting the customer the 2nd time on the same day Register the required information before exiting the Service Mode 1 Press the Function Co...

Page 647: ...9 23 04 setting and then select No When No is selected for the F9 23 04 the Service History is not registered and the items already registered in the Service History are turned OFF and cannot be check...

Page 648: ...Remarks 1 1 Fax Box 2 1 Speaker Assembly 3 1 USB Cable 4 1 FXB Harness 5 1 Speaker Harness 6 5 Screw Short M3 x 6 7 1 Screw Long M3 x 8 8 2 Clamp A 9 6 Clamp B 10 1 Telephone Line Cable 11 1 TEL LINE...

Page 649: ...e beginning installation 1 Connect the FXB Harness to the Fax Box 2 Connect the USB Cable to the Fax Box 3 Connect one end of the Speaker Harness Black to the Fax Box 4 Secure the Speaker Harness with...

Page 650: ...M3 x 6 9 Connect the other end of the Speaker Harness White to the Speaker Assembly Note For DP C405 Series PB and Other Destinations only 10 Remove 2 Screws 11 Remove the Bracket 12 Dispose of the r...

Page 651: ...s B 16 Secure the Speaker Harness with 6 Harness Clamps and 1 Edge Saddle 17 Install 1 Clamp B 18 Secure the Speaker Harness with 1 Harness Clamp 19 Connect the FXB Harness to Connector CN64 on the SC...

Page 652: ...ct the USB Cable to Connector CN67 on the SC PC Board 23 Secure the USB Cable with 2 Harness Clamps and 1 Edge Saddle 24 Open the ADF Cover 25 Lift the Lower Opening and the Shutting Guide 2 Assembly...

Page 653: ...the Inverting Guide 3 Assembly 30 Remove 4 Screws Remove 2 Screws for DP C322 Series 31 Remove the Lower Exit Guide 32 Connect the Stamp Harness to the Stamp Solenoid 33 Secure the Stamp Solenoid wit...

Page 654: ...hat the 2 Keys are properly inserted in the Holes and the Lower Exit Guide is installed Horizontally 36 Install the Stamp Assembly 37 Reinstall all the parts removed in the previous steps and close th...

Page 655: ...and the Power Switch on the Left Side of the machine to the ON position 46 Connect one end of the Telephone Line Cable to the LINE Jack on the Rear side of the machine and the other end to the Telepho...

Page 656: ...o the ON I position 50 Proceed the communication test to ensure the Fax Option works properly Change from 200 to 1 000 stations Address Book An additional 800 stations 1 000 total are available For DP...

Page 657: ...for the standard 200 Address Book The DP C4xx C3xx C2xx Fax1000 is used for the 1 000 Address Book a An appropriate Address Book Editor module is automatically selected depending on which style of Add...

Page 658: ...n the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation No Qty Description Remarks 1 1 Hardware Key PS KEY 2 1 Software CD Includes Operating Inst...

Page 659: ...ion of other options If finished reinstall all Harnesses and Covers 5 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ON p...

Page 660: ...isplay and then select the Yes button After clearing the jobs the machine reboots automatically and returns to the standby mode 1 Updating through a LAN Port The firmware code can be easily updated wh...

Page 661: ...this occurs refer to Section 3 11 7 Firmware Emergency Recovery d The suffix _xx for the Folder Name or File Name may not exist depending on the destination location 2 Updating through the USB Port I...

Page 662: ...r the update is completed the machine reboots itself and returns to standby Confirm the F5 F6 parameters according to the printed lists in Step 3 above if the settings are different Note 1 While updat...

Page 663: ...n 11 Remove the Master Firmware SD Memory Card from the machine 12 Turn the Power Switch on the Left Side of the machine to the ON I position 13 Reprogram the F5 F6 Parameters according to the lists p...

Page 664: ...in Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation No Qty Description Remarks 1 2 Image Memory Board 128 MB PJWPF331MPU 2 1...

Page 665: ...e Image Memory Board at a 20 30 angle into the memory socket and then lock it down 4 Proceed with the installation of other options If finished reinstall all Harnesses and Covers 5 Plug the AC Power C...

Page 666: ...neously on the Control Panel to exit the Service Mode Note The factory default setting for the Key Operator Password is 00000000 to ensure security it is recommended to change this code It s important...

Page 667: ...nu with the button on the Touch Panel display and then select 21 Dept Counter Mode 4 Select Identification Code on the Touch Panel display and then one of the Dept Counter Codes 001 up to 1000 5 Selec...

Page 668: ...vice Mode default password is 00000000 3 Press the 9 key on the Control Panel and then press the Start key to enter the F9 Service Mode Unit Maintenance 4 Select 00 Fax Service Mode on the Touch Panel...

Page 669: ...Mode Unit Maintenance 4 Select 00 Fax Service Mode on the Touch Panel display 5 Scroll the menu with the button on the Touch Panel display and select 06 RAM Initialize 6 Select 09 All Job Clear on th...

Page 670: ...le 2 Note Refer to the Parts Manual for Part Number s Packing and Accessories detail No Qty Description Remarks 1 1 Paper Tray Unit 2 1 Paper Size Label 3 2 Bracket 4 2 Screw M4 x 8 5 1 Installation I...

Page 671: ...ne to the OFF position and then unplug the AC Power Cord before beginning installation 1 Carefully unpack the System Console 1 or 2 and remove all shipping Tesa Tapes 2 Remove 2 Screws 3 Remove the Re...

Page 672: ...appropriate number of personnel and the proper equipment to lift or move the machine 2 The Separate Printer Unit weights approximately 275 lb 125 kg To prevent injuries use the appropriate number of p...

Page 673: ...4 x 8 11 Open the Paper Tray 3 12 Fasten the Paper Tray with 1 Thumb Screw Paper Size setting Paper Tray 3 and 4 to your customer s requirement Default Paper Size setting For USA and Canada Paper Tray...

Page 674: ...ose the Paper Tray 3 Note For System Console 2 DA DS321 repeat the same steps for the Paper Tray 4 18 Attach the appropriate Paper Size Label s onto the 3rd 4th Paper Tray s as illustrated 19 Proceed...

Page 675: ...must be performed The Printer registration is adjusted at the factory If copy image is abnormal adjust it by the following procedure 9 6 4 1 Printer Registration 1 Insert Ledger or A3 size paper into...

Page 676: ...it the Service Mode 9 6 4 3 LSU Image Side to Side Adjustment for the ADU 1 Insert paper into Tray 1 and change the tray setting to the appropriate paper size Empty or pull all the remaining trays out...

Page 677: ...lug the AC Power Cord before beginning installation No Qty Description Remarks 1 1 Paper Transport Unit 2 1 Front Cover 3 1 Bracket 4 1 Bracket Cover 5 1 Screw Short A M3 x 6 0 39 N m 4 kgf cm 6 1 Scr...

Page 678: ...ure the Bracket Cover with 1 Screw Short A Note Do not tighten the Screw Short A too tight as it may crack the plastic Refer to the specified Torque in the table above 5 Remove 1 Screw 6 Remove the Co...

Page 679: ...2 Screws Short B 13 Install the Front Cover 14 Secure the Front Cover with 1 Screw Short B by pushing the Flap downward as illustrated 15 Proceed with the installation of other options If finished rei...

Page 680: ...nd Accessories detail 9 8 2 Installation CAUTION Turn the Power Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord befor...

Page 681: ...6 Proceed with the installation of other options If finished reinstall all Harnesses and Covers 7 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left Sid...

Page 682: ...begin the installation of your 1 Bin Finisher DA FS402 read these entire instructions 3 Refer to the Parts Manual for Part Number s Packing and Accessories detail No Qty Description Remarks 1 1 1 Bin...

Page 683: ...that there will be adequate space for working area Ex Loading paper replacing supplies etc 1 Connect the Optional LVPS Harness to connector CN64 on the Optional LVPS 2 Remove 11 Screws 3 Remove the Re...

Page 684: ...The Dummy Plug is used for Safety Purposes when removing the Optional LVPS store it in a safe place for future use 6 Release 2 Harnesses from the Harness Clamp 7 Connect the pre installed Harness to...

Page 685: ...rd into connector CN535 on the EC PC Board Note Gently insert the IPC PC Board as illustrated 12 Hook the Base Bracket and secure it with 2 Screws M4 x 6 Note It is easier to align the screw holes if...

Page 686: ...re the Finisher Tray Assembly with 2 Snap Rings 18 Connect the Finisher to the Host Machine with the Interface Cable 19 Proceed with the installation of other options If finished reinstall all Harness...

Page 687: ...Before you begin the installation of your 1 Bin Saddle Stitch Finisher DA FS405 read these entire instructions 3 Refer to the Parts Manual for Part Number s Packing and Accessories detail No Qty Desc...

Page 688: ...ion and shocks caused during transportation Be sure to remove them before using the Finisher Caution The Finisher weights approximately 81 4 lb 37 kg To prevent injuries use the appropriate number of...

Page 689: ...e Optional LVPS Harness to connector CN64 on the Optional LVPS 2 Remove 11 Screws 3 Remove the Rear Cover Assembly Caution If the LED on the SC PC Board is lit ON the Power to the machine is still ON...

Page 690: ...Optional LVPS store it in a safe place for future use 6 Release 2 Harnesses from the Harness Clamp 7 Connect the pre installed Harness to the Optional LVPS Harness 8 Connect the pre installed Harness...

Page 691: ...to attach the Latch Plate to the Host Machine 14 Remove the 2 Protective Tabs using a Phillips type Screwdriver as illustrated 15 Remove the 2 Protective Tabs using a Nipper or a Cutter 4 Attaching t...

Page 692: ...the Finisher in place be sure to insert the lower tabs of the Finisher into the holes on top of the Slider Ensure that there is no gap between the Finisher and the Stand A gap would indicate the Fini...

Page 693: ...Close the Front Door of the Finisher 8 Place the Bracket in its original position then secure it with Screws Slide the Finisher toward the Host Machine and connect it to the Host Machine 9 Attach the...

Page 694: ...s not latched properly loosen 2 Screws and adjust the height using the adjusters 12 Proceed with the installation of other options If finished reinstall all Harnesses and Covers 13 Plug the AC Power C...

Page 695: ...Relay Harness 4 1 Jam Removal Label 5 1 Punch Dust Label 6 1 Screw M4 x 6 7 1 Installation Instructions This Document 1 Removing the Packing Material 1 Take the Punch Unit and the accessories out of t...

Page 696: ...open the Jam Access Door and detach the Front Cover 7 Close the Jam Access Door 8 Remove 2 Screws on the paper supply side of the Finisher 9 Remove 1 Screw on the paper ejection side of the Finisher...

Page 697: ...crews on the back of the Finisher and detach the Upper Right Cover Assembly 3 Attaching to the Finisher 1 Unlock the Latches and remove the Upper Right Cover Assembly outward then remove the Upper Rig...

Page 698: ...supply section of the Finisher as shown below 3 Secure the Punch Unit to the Finisher with the original 2 Screws White M4 X 6 and the enclosed 1 Screw Screw with Threaded Star Washer M4 x 6 Latch Pos...

Page 699: ...to the Punch Unit 5 Close the Upper Cover 6 Secure the Upper Right Cover to the Finisher with the original 2 Screws White M4 x 6 7 Attach the Jam Removal Instruction Label in your desired language to...

Page 700: ...Board as follows J1004 J003 9 Connect the other end of the Punch Relay Harnesses to the Finisher Controller Circuit Board as follows CN14 CN12 Punch Controller Circuit Board J1004 J1003 Punch Relay Ha...

Page 701: ...er attach it with the Side Guide being on the inside of the Front Cover See the illustration on the left If the Front Cover is attached with the Side Guide being on the outside the up and down operati...

Page 702: ...ighten 2 Screws loosened in step 12 15 Attach the Finisher to the Host Machine and connect the Interface Cable of the Finisher to the Host Machine 16 Plug the AC Power Cord into the wall outlet and tu...

Page 703: ...wer Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation No Qty Description Remarks 1 1 ADF...

Page 704: ...ted 8 Proceed with the installation of other options If finished reinstall all Harnesses and Covers 9 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left...

Page 705: ...ies detail 9 13 2 Installation CAUTION Turn the Power Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginnin...

Page 706: ...Screw each Note Upper Counter 1 Lower Counter 2 8 Remove the Protective Tab s on the Mechanical Counter Cover using a Nipper or a Cutter 9 Secure the Mechanical Counter Cover with 1 Screw that was re...

Page 707: ...Select 175 Mechanical Counter 1 on the Touch Panel display 5 Select a Counter Type on the Touch Panel display and then select the OK button Note For one 1 counter skip to step 9 For two 2 counters fo...

Page 708: ...Assembly 3 1 RLB PC Board 4 2 Connector Cover 5 1 Harness Cover 6 1 Heater Switch 7 1 HT1 Harness 8 1 HT3 Harness 9 1 HT4 Harness 10 1 HT6 Harness 11 1 SW4 Harness 12 1 SW4C Harness 13 1 RLB Harness...

Page 709: ...709 DP C405 C305 C265 FEB 2008 Ver 1 1 Illustration of Contents 1 2 14 15 16 17 19 18 20 21 22 23 24 25 26 3 4 5 6 7 8 9 10 11 12 13 27...

Page 710: ...position and then unplug the AC Power Cord before beginning installation 1 Remove 11 Screws 2 Remove the Rear Cover Assembly Caution If the LED on the SC PC Board is lit ON the Power to the machine i...

Page 711: ...sconnect 5 Harnesses on the SC PCB CN52 CN53 and the EC PCB CN519 CN520 and the intermediate connector 8 Release the Harnesses from 14 Harness Clamps 9 Release the Harnesses from 3 Harness Clamps 10 R...

Page 712: ...ness on the NFL PCB CN132 13 Remove 5 Screws 14 Remove the LVPS Unit 15 Disconnect the Harness on the NFL PCB CN133 16 Remove 2 Screws 17 Remove the NFL PCB Assembly 18 Release the Harnesses from the...

Page 713: ...s 22 Remove 6 Screws 23 Remove 3 Screws 24 Remove the LVPS Bracket 25 Disconnect the Fan Harness 26 Install 2 Spacers 22 27 Install 2 Metal Spacers 23 28 Secure the Metal Spacer with 1 Screw 24 29 Ins...

Page 714: ...cure the side Screws first 32 Connect one end of the RLB Harness 13 Red to connector CN171 on the RLB PC Board 33 Connect the other end of the RLB Harness White to connector CN134 on the NFL PC Board...

Page 715: ...emove the Front Left Cover 41 Remove the Protective Tab using a Nipper or a Cutter 42 Attach the Heater Power Label 14 to the Front Left Cover as illustrated 43 Remove 2 Screws 44 Remove the Front Lef...

Page 716: ...s of the SW4 Harness 11 to the Heater Switch 47 Route the SW4 Harness through the hole in the frame as illustrated 48 Install the Front Left Cover Bracket Assembly 49 Secure the Front Left Cover Brack...

Page 717: ...Connect one end of the SW4C Harness to the SW4 Harness 53 Secure the SW4C Harness with 2 Harness Clamps 54 Install 2 Harness Clamps 21 55 Secure the SW4C Harness with 2 Harness Clamps 56 Connect one e...

Page 718: ...he SW4C Harness to connector CN176 on the RLB PC Board 59 Reinstall the LVPS Assembly 60 Release the Fan Harness from 2 Clamps and 1 Edge Saddle 61 Disconnect the Fan Harness 62 Remove 2 Screws 63 Rem...

Page 719: ...stall 6 Harness Clamps 19 66 Secure the HT1 Harness with 3 Harness Clamps 67 Route the HT1 Harness through the hole in the frame as illustrated 68 Secure the HT1 Harness with 6 Harness Clamps 69 Remov...

Page 720: ...720 DP C405 C305 C265 FEB 2008 Ver 1 1 71 Connect the HT1 Harness to the connector 72 Open the ADF 73 Remove 2 Screws 74 Remove the Right Platen Cover 75 Remove the Glass Assembly...

Page 721: ...Scanning Lamp to the right side 77 Remove 4 Black Screws Note This allows the removal of the Control Panel Unit in the following steps 78 Adjust the Control Panel to the 4th position 79 Loosen 1 Scre...

Page 722: ...t the Control Panel to the 2nd position 83 Unhook and remove the Damper Spring 84 Remove the Control Panel Unit by pulling it in the illustrated direction 85 Disconnect the Harnesses on the PNL1 PC Bo...

Page 723: ...Harness 8 to the Connector 89 Install 2 Edge Saddles 17 90 Route one end of the HT3 Harness Short through the left side hole in the frame as illustrated 91 Route the other end of the HT3 Harness Long...

Page 724: ...er Assembly with 1 Screw 25 95 Secure the HT3 Harness with 5 Harness Clamps and 2 Edge Saddles 96 Install 1 Harness Clamp 18 97 Install the Scanner Heater Assembly 1 98 Secure the Scanner Heater Assem...

Page 725: ...mp 20 102 Connect one end of the HT4 Harness 9 Black to connector CN172 on the RLB PC Board 103 Hook the HT4 Harness with 2 Latch Hooks 104 Secure the HT4 Harness with 2 Harness Clamps 105 Secure the...

Page 726: ...d 108 Install the Paper Tray Heater Assembly 109 Secure the Paper Tray Heater Assembly with 2 Screws 25 110 Secure the Ground Harness with 1 Screw 26 111 Install the Harness Cover 5 112 Secure the Har...

Page 727: ...7 Attach the Power Label 15 to the Rear Cover Assembly as illustrated 118 Proceed with the installation of other options If finished reinstall all Harnesses and Covers 119 Plug the AC Power Cord and t...

Page 728: ...t Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation No Qty Description Remarks 1 1 Hardware Key DDS UNLOCK K...

Page 729: ...ustrated Do not force the Hardware Key into the connector if facing the wrong way 4 Proceed with the installation of other options If finished reinstall all Harnesses and Covers 5 Plug the AC Power Co...

Page 730: ...Connectors Small 1 Relay Harness A For DP C354 C322 Series All White 36 Pin Connectors Large 3 1 Harness B 4 1 Coin Vendor Harness C With D SUB Connector 5 2 PCB Spacer 6 2 Screw 7 2 Harness Clamp La...

Page 731: ...the AC Power Cord before beginning installation 1 Loosen 11 Screws 2 Remove the Rear Cover Caution If the LED on the SC PC Board is lit ON the Power to the machine is still ON Please read the entire...

Page 732: ...d as illustrated 8 Secure the PC Board with 2 Screws 9 Disconnect the Original Harness from CN504 on the EC PCB Note Relay Harness A For DP C405 Series White Red Combination Harness with 32 Pin Connec...

Page 733: ...Clamp from Medium to Large 14 Secure the Harnesses with the Harness Clamps 15 Connect the Counter Relay Harness to CN902 on the Coin Vendor PCB 16 Connect the Counter Relay Harness and Relay Harness A...

Page 734: ...nect the Harness B and Coin Relay Harness 21 Secure the Harnesses with the Harness Clamps 22 Connect the D SUB Relay Harness to CN903 on the Coin Vendor PCB 23 Replace 1 Harness Clamp from Medium to L...

Page 735: ...the Power Switch on the Left Side of the machine to the ON position 29 Reconnect the Telephone Line LAN Cable if disconnected For DP C322 Series 30 Install 2 PCB Spacers 31 Install the Coin Vendor PC...

Page 736: ...d the Coin Vendor Harness C 40 Replace the Harness Clamp from Small to Large and secure the Coin Vendor Harness C 41 Proceed with the installation of other options If finished reinstall all Harnesses...

Page 737: ...tainer User Code indicator operates as follows A Blinking Maintenance and Toner Waste Container Indicators The machine will complete the current job and stop operating To continue using the machine te...

Page 738: ...and so on Note This feature works when 158 PC Remote Update has been set to Valid in the Function Settings Fax Email Settings The factory setting of 158 PC Remote Update is Invalid For instructions on...

Page 739: ...ogrammed as local station information in the Function Settings 2 The remote password that has been defined as an Internet parameter local station information for this set Entry get Retrieval parameter...

Page 740: ...all times 2 Leave other fields such as CC and Bcc blank 10 1 5 Handling the Transaction Journal 1 When the transaction journal is retrieved convert it into a fixed width font for example Terminal or C...

Page 741: ...t delete it to prevent possible errors The information that follows the symbol may be deleted or retained it will be ignored by this machine anyway 4 Edit a parameter and or add additional Sender Name...

Page 742: ...SYSTEM P ARAMETER List STATION PANASONIC EMAIL ifax2 panasonic com DATE TIME MMM dd yyyy 12 34 Internet parameters IP ADDRESS 192 168 3 21 SUBNET MASK 255 255 255 0 SMTP SERVER es1 panasonic com DEF...

Page 743: ...nternet parameters need to be programmed a Default domain up to 50 characters The syntax is domain Default domain b Administrator email address up to 60 characters The syntax is manager administrator...

Page 744: ...are to remain blank insert a semi colon for each blank field The data string for each station should be defined within a single line The syntax is Entry number Station name Keyname Station address Ro...

Page 745: ...to 36 digits of the station being pro grammed e Routing subaddress sub address to be used for routing up to 20 digit f Routing id number TSI to be used for routing up to 20 digit g Favorite Favorite e...

Page 746: ...The Overwrite Warning message is not displayed in the email that is returned from this machine To delete the entire data in the address book enter the following command on the line in the Subject fiel...

Page 747: ...ent with text data alone 5 554 MIME format not supported An unsupported MIME type was transmitted Resend the document with text data alone 6 554 Fax relay permission denied The name of the domain requ...

Page 748: ...f destination selection entry data is not complete within a single line 13 Warning error line The input format is invalid or the input character string exceeds the maximum allowable character length F...

Page 749: ...DC_C M M M Bottle Motor C 5302 Bottle Lock Detection Sensor_Y Bottle Lock Detection Sensor_M Bottle Lock Detection Sensor_C Bottle Lock Detection Sensor_K Bottle Motor M 5302 Bottle Motor Y 5302 STR C...

Page 750: ...onal Intermediate Roller Clutch 6813 2 Way Roller Clutch 2731 ADU Paper Guide Solenoid 23212 2 Way Inverting Roller Clutch 2731 ADU Roller Clutch 1 2313 ADU Roller Clutch 2 2731 STR Solenoid 2533 Bott...

Page 751: ...Tray2 2001 Lift Motor Tray4 2001 Optional Paper Feed Motor 6808 Lift Motor Tray3 2001 Optional Intermediate Roller Clutch 6813 2 Way Roller Clutch 2731 ADU Paper Guide Solenoid 23212 2 Way Inverting...

Page 752: ...752 FEB 2008 Ver 1 1 DP C405 C305 C265 memo...

Page 753: ...y out saddle stitching 2 Three Different Auto Stapling Positions Three stapling positions Front 1 point stapling Rear 1 point stapling and Middle 2 point stapling are supported 3 Saddle Stitching A ma...

Page 754: ...of 6 to 10 sheets 10 sets Stack of 2 to 5 sheets 20 sets DA FS356 FS325 Stack of 6 to 10 sheets 10 sets Stack of 2 to 5 sheets 20 sets To avoid the paper from falling out of the bin due to paper curl...

Page 755: ...pling A3 A4 A4 R B4 B5 LDR LGL LTR LTR R FLS2 Middle 2 Point Stapling A3 A4 A4 R B4 B5 LDR LGL LTR LTR R FLS2 Middle 2 Point Stapling A3 A4 R B4 LDR LTR R With the saddle in use Manual Stapling None F...

Page 756: ...16 in 74 2 4 mm 7 65 0 16 in 194 2 4 mm 0 2 0 08 in 5 2 mm LGL or LTR R 8 5 FLS 1 67 0 16 in 42 5 4 mm 6 4 0 16 in 162 5 4 mm 0 2 0 08 in 5 2 mm B4 or B5 2 48 0 16 in 63 4 mm 7 2 0 16 in 183 4 mm A3...

Page 757: ...g m2 No transparencies Punch Hole Diameter 2 3 hole Punch Unit DA SP41 PU 2 hole 0 31 in 8 0 mm 3 hole 0 31 in 8 0 mm For USA and Canada 2 4 hole Punch Unit DA SP41 PB 6 5 mm For EU and Other Destina...

Page 758: ...mm A3 A4 1 24 0 12 in 31 5 3 mm LDR LTR 2 87 0 12 in 73 3 mm LGL LTR R 1 1 1 1 3 15 0 04 in 80 1 mm 0 47 0 12 in 12 3 mm 2 76 0 04 in 70 1 mm 0 47 0 12 in 12 3 mm 4 25 0 04 in 108 1 mm 4 25 0 04 in 1...

Page 759: ...1 3 1 Cross Section 1 Finisher Unit Fig 1 004 1 Delivery Tray 2 Aligning Plate Front Rear 3 Paddle 4 Delivery Roller 5 Processing Tray Stopper 6 Feed Roller 7 Punch Unit Option 8 Delivery Belt 9 Stac...

Page 760: ...2 Bind Tray 3 Stack Feed Roller 4 Bind Delivery Roller 5 Paper Fold Roller 6 Paper Pushing Plate 1 Die 2 Cam 3 Hole Puncher Punch Blade 4 Punch Waste Case No Item Timing 1 Staple Cartridge Replacemen...

Page 761: ...hine in addition to the commands from the Finisher Controller PCB The Punch Unit option is designed for installation to the Pickup Assembly of the Finisher and is used to punch holes in sheets coming...

Page 762: ...s and switches to the Host Machine by way of the serial communication line The ICs mounted to the Finisher Controller PCB have the following functions IC13 CPU Controls sequence of operations IC12 EEP...

Page 763: ...3 2 PI4 CN23 3 1 2 5V F JOG_HP CN4 3 2 PI5 CN36 3 1 2 5V R JOG_HP CN5 13 15 14 Inlet Sensor Finisher Controller PCB When the sensor detects paper 1 When the paddle is at home position 1 When the swing...

Page 764: ...nsor Staple Fold Motor Clock Sensor Shift Upper Limit Sensor Shift Lower Limit Sensor Shift Motor Clock Sensor Front Door Sensor Upper Cover Sensor Full Stack Sensor Joint Switch Front Door Switch Sta...

Page 765: ...cording to the direction of motor rotation Switches between 1 and 0 according to the direction of motor rotation Switches between 1 and 0 according to the direction of motor rotation CN72 CN56 2 5 CN1...

Page 766: ...006 2 1 2 1 SIFTMTR_1 SIFTMTR_0 Shift Motor Finisher Controller PCB Switches between and according to the direction of motor rotation CN70 2 1 2 1 CN6 1 2 CN70 M6 2 1 2 1 BINDMTR_1 BINDMTR_0 Staple F...

Page 767: ...staple is at top the stapler 0 When the stapler is connected 0 Switches between 1 and 0 according to the direction of motor rotation Communication line PI19 CN72 4 CN72A 4 CN72A 4 STPL_HP CN11 4 5V 5...

Page 768: ...EG1 SREG2 SREG3 SREG4 PAEND J1006 7 9 8 J1005 1 2 J1005 3 4 J1007 12 11 10 9 8 7 13 Punch Home Position Sensor Horizontal Registration Home Position Sensor Punch Motor Clock Sensor LED121 Waste full L...

Page 769: ...ON2 LEDON1 A B A B J1007 6 1 5 4 3 2 Punch Motor Horizontal Registration Motor LED5 LED4 LED3 LED2 LED1 LED PCB Punch Controller PCB When 1 LED goes ON Switches between and according to the direction...

Page 770: ...is installed the sheets are punched and delivered to the Delivery Tray Sheets may be delivered in either of five ways including one for the Punch Unit Fig 2 010 1 Normal Delivery a Simple Stacking Th...

Page 771: ...igning plane When the number of sheets stacked on the Processing Tray reaches a specified value the sheets are delivered in a form of a stack Even if the specified value is not reached stacked sheets...

Page 772: ...on the Processing Tray reaches a specified value the Finisher staples them and delivers the stapled stack to the Delivery Tray Fig 2 013 d Saddle Delivery The Machine deposits a stack of sheets on the...

Page 773: ...isher Controller PCB The paper path is equipped with the sensors shown in Table 2 002 used to monitor the arrival or passage of sheets If a sheet fails to arrive at or move past a specific sensor with...

Page 774: ...Motor Drive Signal SIFTMTR Delivery Motor Drive Signal EJCTMTR Slide Motor Drive Signal SLIDMTR Staple Fold Motor Drive Signal BINDMTR Staple Fold Motor Clock Detect Signal BIND_CLK Alignment Plate M...

Page 775: ...2 Notation Name Description Connector on Finisher Controller PCB PI1 Inlet Sensor Photo Interrupter CN16 PI10 Fold Position Sensor Photo Interrupter CN16 Finisher Controller PCB Inlet paper detect sig...

Page 776: ...er Controller PCB drives the Aligning Plate Front Motor M4 and the Aligning Plate Rear Motor M5 to return the two aligning plates to their home positions Table 2 003 Fig 2 017 Sensor Symbol Connector...

Page 777: ...sheet is pulled forward or backward using the Aligning Plate Front and the Aligning Plate Rear The offset operation is performed each time a sheet is pulled onto the Processing Tray Fig 2 019 Offsett...

Page 778: ...is driven a specified number of pulses causing the Swing Guide to ascend Next the Paper Delivery Motor is driven Next the Delivery Motor is driven to deliver the paper stack with the nails of the Deli...

Page 779: ...number of pulses The Stapler Unit moves to rear standby position at the back of the Machine entering the standby state Table 2 004 Fig 2 023 Sensor Symbol Connector Function Remarks Slide Home Positio...

Page 780: ...r PCB moves the stapler for stapling according to the specified stapling position when rear 1 point stapling is specified the stapler does not move but it staples at the standby position As a stapler...

Page 781: ...er of pulses causing the Swing Guide to ascend At the same time the Slide Motor is driven to return the stapler back to the standby position followed by driving of the Delivery Motor Then the paper st...

Page 782: ...the sensor turns ON allowing the Staple Cam to the original position The Staple Empty Sensor PI20 is used to detect presence absence of a staple cartridge in the Machine and presence absence of stapl...

Page 783: ...in response to the stapling command from the Host Machine Fig 2 030 shows the standby position of the Stapler and the stapling position depending on the staple mode a Front 1 Point Stapling The Staple...

Page 784: ...nt stapling position Fig 2 032 d Middle 2 Point Stapling Bind Mode The Stapler waits at the back The stapler moves to and returns from the stapling position for each stapling operation The stapler fir...

Page 785: ...al 10msec 360msec 360msec Staple Inlet Sensor PI1 Processing Tray Sensor PI6 Feed Motor M1 Delivery Motor M3 Delivery Belt Home Position Sensor PI7 Paddle Home Position Sensor PI2 Swing Guide Home Pos...

Page 786: ...s the Shift Motor M6 to return the Delivery Tray to the home position When the paper coming from the Processing Tray is stacked on the Delivery Tray the Shift Motor is driven a specified number of pul...

Page 787: ...er Controller PCB is controlled by the commands from the Host Machine 12 1 2 5 2 Feed Drive System 1 Outline This machine stitches the paper stack coming from the Finisher folds it and delivers it to...

Page 788: ...toward the Saddle Unit Fig 2 037 b Stitching When the center of the paper stack stitching position reaches the stapler s staple position the Stapler stitches the paper stack When only one sheet is fe...

Page 789: ...ing Plate and Paper Folding Roller s nip part Fig 2 039 d Folding Delivery The Paper Pushing Plate pushes in the center of the paper stack to feed it toward the Paper Fold Rollers Then the Paper Fold...

Page 790: ...dwiched between the Upper and Lower Stack Delivery Rollers The Delivery Motor M3 rotates in the reverse direction feeding the paper stack toward the Saddle Unit When the leading edge of the paper stac...

Page 791: ...ller upper to descend The paper stack is sandwiched between the Stack Feed Rollers Then the Bind Clutch CL1 is turned ON to rotate the Feed Motor M2 in the forward direction thus feeding the paper sta...

Page 792: ...is not used to detect a jam 2 Paper Folding Paper is folded using paper fold rollers and a paper pushing plate Almost concurrently with the start of roller rotation the Paper Pushing Plate starts ope...

Page 793: ...Folding Start Position Fig 2 045 Folding Home Position Sensor PI11 Paper Pushing Plate Paper Fold Roller Upper Staple Fold Motor M7 Paper Fold Roller Lower Paper stack Paper Stack Paper Push Plate Fol...

Page 794: ...dle Home Position Sensor PI2 Swing Guide Home Position Sensor PI3 Stapler Safety Switch MS3 Slide Motor M8 Staple Fold Motor M7 Staple Home Position Sensor PI19 Folding Position Sensor PI10 Stack Feed...

Page 795: ...move through the Punch Unit and then the feed system of the Finisher When the trailing edge of a sheet from the Host Machine reaches the Punch Unit the sheet is stopped once and the Punch Shaft is ro...

Page 796: ...punch shaft 180 from its home position As many as five light receiving transistors Photo Sensor PCB are mounted over the inlet paper path of the Punch Unit on the other hand as many as five LEDs LED...

Page 797: ...n Detection Signal LED1 4 PT1 4 SREG1 4 Horizontal Registration Motor M2P Drive Signal Punch Motor M1P Drive Signal Punch Motor Clock PI3P Detection Signal PUNCHCLK Waste Full Detection Signal LED121...

Page 798: ...ntified when the Punch Home Position is ON The punching operation for the first sheet ends when the Punch Shaft has rotated 180 and the Punch Home Position Sensor goes ON the punching operation for th...

Page 799: ...her on the other half circumference of the Punch Shaft The punching operation takes place as follows when making two holes in two sheets of paper 1 A hole is made along the trailing edge of the 1st sh...

Page 800: ...5 PT5 and the Horizontal Registration Sensors LED1 through 4 SREG1 through 4 and causes a move to a specific position matching the trailing edge of each sheet in relation to the size of the sheet The...

Page 801: ...egistration Motor M2P is rotated in reverse to return the Punch Slide Unit to its home position 5 For each sheet that arrives in succession the Punch Slide Unit is returned to its home position and is...

Page 802: ...Inlet Sensor Delay Jam 1011 If the Inlet Sensor does not detect the paper 3 times the specified period of time after the paper out signal was sent from the hooked up machine Fig 2 060 2 Inlet Sensor...

Page 803: ...its host machine or the Front Door or the Upper Cover is opened while the system is in operation paper on the move 6 Staple Jam 1006 The Staple Home Position Sensor PI19 does not go OFF 600 msec after...

Page 804: ...aker CB1 is monitored to protect the 24 VDC system sued to drive the motors against overcurrent The 24 V system used to drive the Feed Motor M1 paddle motor M2 and delivery motor M3 is equipped with a...

Page 805: ...em Fig 2 065 2 Protective Mechanisms The 24 V system used to drive the Punch Motor M1P and the Horizontal Registration Motor M2P is equipped with a built in fuse that melts in the presence of overcurr...

Page 806: ...Door 6 Upper Right Cover Assembly 4 7 Jam Removal Cover The number in parentheses indicates the number of Mounting Screws used Fig 3 002 1 1 Removing the Delivery Tray 1 Remove the 4 Screws 1 and deta...

Page 807: ...ig 3 004 4 Remove 3 Screws 5 and detach the Front Cover 6 Fig 3 005 1 3 Removing the Rear Cover 1 Remove 2 Screws 1 on the pickup side and remove 1 Screw 2 on the delivery side then detach the Rear Co...

Page 808: ...Removing the Upper Cover 1 Open the Upper Cover 1 and turn the Cover Band Retainer 2 to the left to remove it 2 Remove the Cover Band 3 Fig 3 008 3 Remove 1 Screw 4 and detach the Processing Tray Rea...

Page 809: ...Removing the Front Cover 2 Remove the Rear Cover See Removing the Rear Cover 3 Remove the Upper Cover See Removing the Upper Cover 4 Disconnect the Connector 1 and remove the Screw 2 Fig 3 010 5 While...

Page 810: ...013 1 7 Removing the Saddle Guide 1 Remove the Delivery Tray See Removing the Delivery Tray 2 Remove the Front Cover See Removing the Front Cover 3 Remove the Rear Cover See Removing the Rear Cover 4...

Page 811: ...ount the Side Guide after securely fitting the Paper Surface Detecting Lever rear 5 in the groove of the Paper Surface Detecting Lever middle 6 After mounting push the Paper Surface Detecting Lever se...

Page 812: ...the Stapler 4 shoots staples will shift from the position where the Staple Clincher Upper Unit of the Stapler 5 receives Staples Fig 3 18 2 2 Adjusting the Stapler Phase When the Gears or Timing Belt...

Page 813: ...020 3 Remove 2 E Rings 6 to remove the Staple Jam Releasing Gear 7 Timing Belt 8 and Relay Gear 1 9 Remove the Spacer and Spring at the back of the Staple Jam Releasing Gear 4 Remove 1 Screw 10 and S...

Page 814: ...ear with the Round Hole 17 at the back Fig 3 023 8 Insert a Pin 18 with a diameter of approximately 2 mm use of a 2 mm Allen wrench is recommended in the Round Hole to secure the Gear Fig 3 024 9 Turn...

Page 815: ...e Caution The position where the Blue Mark is aligned with the Round Hole is the home position for stapling If the Staple Jam Cancel Dial is turned for some reason the home position deviates making it...

Page 816: ...in Fig 3 029 mount Gears as shown in Fig 3 030 Align the mark either of two marks on the saddle cam drive gear 3 with the mark on the relay gear 4 on the half of the periphery where gears with a smal...

Page 817: ...onnect 2 Connectors 8 Fig 3 034 7 Remove 3 Screws 9 and slide out the Stapler Unit 10 slightly to the front 8 Slide out the Saddle Unit 11 to the front Fig 3 035 2 5 Removing the Processing Tray Assem...

Page 818: ...e Processing Stopper Base 3 to the front and free the Claw 5 at the front and the Claw 6 at the rear of the Processing Stopper 4 Fig 3 037 5 Disconnect 3 Connectors 7 6 Release 2 Claws 8 of the harnes...

Page 819: ...op Ring 10 the flange 15 and detach the Timing Belt 11 8 Disconnect the Connector 12 and free the Harness 14 from the Edge Saddle 13 Fig 3 039 9 Remove 2 Screws 15 and slide the Processing Tray Assemb...

Page 820: ...Adjusting the Phase of the Gear in the Saddle Unit 2 Place the Processing Tray Assembly 1 as shown Caution Be sure to take care not to damage the Aligning Plate 2 Fig 3 041 3 Detach the Timing Belt 3...

Page 821: ...e the 6 Harness Retainers 5 and disconnect the Connector 6 4 Free the Harness 7 from the Harness Retainer 5 5 Free the Harness 7 from the Edge Saddle 8 then disconnect the 2 Connectors 9 Fig 3 045 6 R...

Page 822: ...Remove 1 Screw 15 and free the Claw 17 of the Harness Guide from the Long Angle 16 of the Base Plate Fig 3 047 10 Disconnect 2 Connectors 18 and free the Harness 20 from the Edge Saddle 19 Fig 3 048 1...

Page 823: ...ig 3 050 2 8 Removing the Feed Motor Unit 1 Remove the Rear Cover See Removing the Rear Cover 2 Release the Harness Retainer 5 and disconnect the Connector 6 3 Disconnect the Connector 7 4 Remove 1 Sc...

Page 824: ...pper Cover See Removing the Upper Cover 2 Remove the Upper Right Cover Assembly See Removing the Upper Right Cover Assembly 3 Remove the Feed Motor Unit See Removing the Paddle Assembly 4 Remove 1 Scr...

Page 825: ...p Ring 7 and detach the Bushing 8 9 Remove 1 Screws 9 and detach the Inlet Sensor 10 10 Remove the Lower Paper Guide 11 Fig 3 054 11 Remove the Feed Roller 12 Fig 3 055 2 10 Removing the Stack Deliver...

Page 826: ...ssembly upper 3 Fig 3 057 4 Push up the Stack Delivery Roller upper 4 from below to free the Stack Deliver Roller upper 4 from the Shaft 5 Fig 3 058 5 Shift up the Stack Delivery Roller upper 4 and th...

Page 827: ...bly See Removing the Saddle Unit 2 Place the Paddle Assembly 1 as shown Fig 3 060 3 Turn the Gear 2 in the direction of the arrow to move up the Stack Delivery Roller Assembly upper 3 Fig 3 061 4 Push...

Page 828: ...ewise remove the other Paddle Fig 3 064 2 12 Removing the Stack Delivery Roller lower Delivery Belt 1 Remove the Paddle Assembly and separate it from the Processing Tray Assembly See Removing the Sadd...

Page 829: ...freeing 2 Claws 6 Fig 3 067 5 Remove 1 Screw 8 then while freeing the Claw 9 detach the Paper Guide rear 10 Fig 3 068 6 Remove 2 Stop Rings 11 then move 2 Bushings 12 to the inside Fig 3 069 7 Remove...

Page 830: ...C265 FEB 2008 Ver 1 1 Fig 3 070 8 Remove the Stack Delivery Roller lower 15 and 2 Delivery Belts 16 Fig 3 071 Caution Be sure to mount them so that the Edges 17 of the Claws of the Delivery Belts are...

Page 831: ...e PCB Retainer 3 and detach the Finisher Controller PCB 4 Fig 3 073 3 2 Removing the Slide Home Position PCB 1 Open the Front Door 1 and turn the Tab 2 on the stapler slide in the direction of the arr...

Page 832: ...7 of the Slide Home Position PCB 6 is in view through the round hole 6 Remove the Fixing Screw 7 Fig 3 076 7 Disconnect the Connector 8 8 Remove the Flexible Cable Retainer 9 9 Free the Lock 10 of the...

Page 833: ...2 Removing the Horizontal Registration Motor 1 Disconnect Connector J1001 1 2 Remove the Harness 3 from the Harness Guide 2 3 Remove 2 Screws 4 to remove the Horizontal Registration Motor 5 Fig 3 079...

Page 834: ...r 1 1 Fig 3 081 5 Disconnect the Connector 6 6 Remove 1 Screw 7 and Sensor Support Plate 8 Fig 3 082 7 Remove 1 Screw 9 and Washer 10 8 Disconnect the Connector 11 9 Remove 2 Screws 12 to detach the B...

Page 835: ...Ver 1 1 Fig 3 083 10 Remove 4 Screws 14 to remove the Upper Transmission Sensor Unit 15 and Lower Transmission Sensor 16 Fig 3 084 11 Remove the Punch Unit 18 from the Horizontal Registration Motor As...

Page 836: ...Remove 2 Screws 1 2 Disconnect 5 Connectors 2 to remove the Punch Controller PCB 3 Fig 3 086 2 2 Removing the Photo Sensor PCB 1 Remove the Punch Motor See Removing the Punch Motor 2 Remove 1 Screw 1...

Page 837: ...8 Ver 1 1 Fig 3 087 4 Disconnect the Connector 5 to remove the Photosensor PCB 6 Fig 3 088 2 3 Removing the LED PCB 1 Remove the Waste Case 2 Disconnect Connector J1005 1 3 Remove the Harness 3 from t...

Page 838: ...Ver 1 1 Fig 3 089 4 Remove the Screw 4 and Washer 5 5 Disconnect the Connector 6 6 Remove 1 Screw 7 to detach the Base Cover 8 Fig 3 090 7 Remove 1 Screw 9 8 Disconnect the Connector 10 to remove the...

Page 839: ...oller PCB See Removing the Punch Controller PCB 2 Remove 2 Screws 1 to remove the PCB Film 2 Fig 3 092 3 Disconnect the Connector 3 to remove the Waste full Photosensor PCB 4 Fig 3 093 2 5 Removing th...

Page 840: ...ire replacement once or more over the period of machine warranty because of deterioration or damage Replace them as needed 12 1 4 2 1 Saddle Finisher Unit Table 4 001 12 1 4 3 Scheduled Maintenance Ta...

Page 841: ...of the Host Machine 1 Set SW1 on the Finisher Controller PCB as follows Fig 5 001 2 Adjust the folding position by pressing the PSW1 or PSW2 on the Finisher Controller PCB a required number of times P...

Page 842: ...n the Finisher Controller PCB as follows Fig 5 003 2 Adjust the stapling position by pressing the PSW1 or PSW2 on the Finisher Controller PCB a required number of times Pressing the switch once moves...

Page 843: ...tification by the Finisher Be sure to register the type whenever you have replaced the Punch Controller PCB 1 Set bits 1 through 4 on the DIPSW1001 on the Punch Controller PCB as follows Fig 5 006 2 P...

Page 844: ...Controller PCB as follows Fig 5 007 3 Press SW1002 and SW1003 on the Punch Controller PCB at the same time The presses will initialize the EEP ROM At the end all LEDs LED1001 LED1002 LED1003 will go O...

Page 845: ...5 2 Arrangement of Electric Components 12 1 5 2 1 Finisher Saddle Unit 1 Sensors Microswitches and Clutch Fig 5 008 PI19 PI20 PI21 PI18 PI4 MS1 MS3 PI24 MS2 PI22 PI23 PI16 PI17 PI13 PI15 PI12 PI1 PI1...

Page 846: ...ion PI11 Folding home position detection PI12 Folding roller home position detection PI13 Bind tray paper detection PI14 Stapler fold motor clock detection PI15 Shift upper limit detection PI16 Shift...

Page 847: ...847 DP C405 C305 C265 FEB 2008 Ver 1 1 2 Motor PCBs Fig 5 009 M1 M2 M8 M5 M4 M3 M7 M6 1...

Page 848: ...1 Table 5 003 Name Notation Description Motor M1 Paddle Motor M2 Feed Motor M3 Delivery Motor M4 Alignment Motor front M5 Alignment Motor rear M6 Shift Motor M7 Staple Fold Motor M8 Slide Motor Finish...

Page 849: ...1 5 2 2 Punch Unit Option 1 Sensors Fig 5 010 Table 5 004 Name Notation Description Photo interrupters PI1P Puncher home position detection PI2P Horizontal registration home position detection PI3P P...

Page 850: ...850 DP C405 C305 C265 FEB 2008 Ver 1 1 2 Motors Fig 5 011 Table 5 005 Name Notation Description Motor M1P Punch Motor M2P Horizontal Registration Motor M1 M2...

Page 851: ...851 DP C405 C305 C265 FEB 2008 Ver 1 1 3 PCBs Fig 5 012 Table 5 006 Ref Name 1 Punch Controller PCB 2 Photosensor PCB 3 LED PCB 4 Waste Full Photosensor PCB 5 Waste Full LED PCB 1 4 2 3 5...

Page 852: ...of accuracy 12 1 5 3 1 Finisher Controller PCB Fig 5 013 Table 5 007 Switch Description SW1 Folding position adjustment middle 2 point stapling adjustment etc PSW1 Folding position adjustment middle 2...

Page 853: ...W1001 Punch hole count registration sensor output adjustment etc SW1002 Punch hole count registration sensor output adjustment etc SW1003 Punch hole count registration sensor output adjustment etc 13...

Page 854: ...he wring Feed Roller 3 Try turning the stack feed roller upper shaft by hand Does the stack feed roller upper move up down normally NO Correct the mechanical system Feed Motor M1 Finisher Controller P...

Page 855: ...ontroller PCB Wiring 1 Is the wiring between the Finisher Controller PCB and the Staple Fold Motor normal NO Correct the wring Stapler Unit 2 Try turning the staple jam releasing dial Is there mechani...

Page 856: ...NO Replace the sensor Wiring 2 Is the wiring between the Finisher Controller PCB and the front aligning plate motor front normal NO Correct the wring Aligning Plate front 3 Is there mechanical trappin...

Page 857: ...normal NO Replace the sensor Wiring 3 Is the wiring between the Finisher Controller PCB and the paddle motor normal NO Correct the wring Paddle Swing Guide Assembly 4 Try turning the paddle motor cloc...

Page 858: ...corrected YES End Wiring 2 Is the wiring between the Finisher Controller PCB and the punch controller PCB normal NO Correct the wring Power Supply 3 Measure the voltage between CN14 5 and CN4 3 on th...

Page 859: ...ce the sensor Wiring 2 Is the wiring between the punch controller PCB and the waste full sensor normal NO Correct the wring Punch Controller PCB Finisher Controller PCB 3 Try replacing the punch contr...

Page 860: ...deposited in the compartment When a sheet of a different size is placed The sheet will be aligned based on maximum size width and delivered as a stack Overstocking for Stapling The number of sheets in...

Page 861: ...ull The amount of waste paper in the waste case has reached the limit During punching Normal operation will continue Remove the waste paper from the waste case Punch Waste Paper Excess Overflow The am...

Page 862: ...JCTMTR Eject Motor Drive Signal ENT_S Inlet Paper Detect Signal FDOOR_S Front Door Open Detect Signal FEEDMTR Feed Motor Drive Signal FJOG_HP Front Jog Plate HP Detect Signal FJOGMTR Front Jog Motor D...

Page 863: ...al PAEND Paper End Detect Signal PUNCH Punch HP Detect Signal SLIDE Side Registration HP Detect Signal SREG1 Side Registration Detect Signal 1 SREG2 Side Registration Detect Signal 2 SREG3 Side Regist...

Page 864: ...V 10 CN16 11 SGND 11 CN16 12 ENT_S 12 DC 5V SGND CN15 1 CN15 2 CN15 3 BIND_EMPS 1 2 3 CN15 4 DC 5V 4 CN15 5 SGND 5 CN15 6 SIFT_CLK 6 CN15 7 DC 5V 7 CN15 8 SGND 8 CN15 9 SIFT_DNLMT 9 CN15 10 DC 5V 10 C...

Page 865: ...2 1 3 2 1 2 1 2 3 3 4 4 5 5 6 6 1 J2010 J1007 6 J1007 5 J1007 4 J1007 3 J1007 2 J1007 1 J2010 J2010 1 J2010 2 J2010 3 J2010 4 J2010 5 J2010 6 J2011 7 J2011 6 J2011 5 J2011 4 J2011 3 J2011 2 J2011 1 7...

Page 866: ...4 A4 R A5 B4 B5 B5 R LDR LGL LTR LTR R FLS Paper Weight 17 24 lb 64 90 g m2 Mode Non Sort stack Sort stack Staple stack Stack Height Non Sort Small size 500 sheets A4 A4 R A5 B5 B5 R LTR LTR R Large s...

Page 867: ...Stapling Position Rear 1 Point stapling Refer to the illustration as follows Stapling Thickness Small size 30 sheets A4 A4 R B5 B5 R LTR LTR R Large size 20 sheets A3 B4 LDR LGL FLS Staple Supply Car...

Page 868: ...Unit 7 Stapler Unit Micro Switch 8 Staple Safety detection 9 Stapler Cover detection Photo interrupters 10 Upper Cover Open detection 11 Inlet Paper detection 12 Aligning Home Position Plate detection...

Page 869: ...7811 1 200 000 operations A single cartridge contains 3 000 staples Item Interval Description Remarks Feeding Assembly Roller Shortest cleaning interval of the Host machine Cleaning Wipe with clean cl...

Page 870: ...re installing the Cover make sure 2 Latch Hooks are in the holes Removing Finisher Tray Cover Assembly 8 Remove 2 Screws 14021 9 Remove the Tray Assembly 14015 Removing Finisher Controller PC Board 10...

Page 871: ...3 15 Remove the CONT PC Board 14528 Removing Rollers 16 Lift up the Guide Base 14301 Assembly 17 Clean the Exit Roller 14437 18 Disconnect the Harness 19 Remove 1 Screw 14021 and 1 Screw 14131 20 Remo...

Page 872: ...3 Remove 1 Snap Ring 14523 24 Remove the Lock Lever Shaft 14520 Assembly as illustrated 25 Loosen 1 Screw 14206 26 Remove 2 Screws 14132 27 Remove the Upper Guide Assembly as illustrated Note When re...

Page 873: ...ve 1 Snap Ring 14234 29 Remove the Feed Roller Gear 14202 30 Remove the Bushing 14419 31 Remove the Feed Roller Assembly 14411 32 Remove the Feed Arm Assembly 14413 33 Remove 1 Screw 14021 and 1 Screw...

Page 874: ...2008 Ver 1 1 35 Disconnect 3 Harnesses 14129 Note When re installing ensure that the Harnesses are connected correctly as illustrated 36 Remove 1 Snap Ring 14234 37 Remove the Exit Roller Gear 14201 3...

Page 875: ...s illustrated Removing the Staple Unit 42 Remove 1 Screw 14443 43 Remove the Staple Safety Switch 14441 44 Release the Harness 14129 from the Harness Clamp 45 Disconnect the Harness 14129 46 Remove 2...

Page 876: ...nisher Interface Cable 51 Remove 2 Screws 14133 52 Release the Harness from the Harness Clamps 53 Disconnect 2 Harnesses and remove the Finisher Interface Cable Removing the Motors 54 Disconnect the H...

Page 877: ...ness 60 Release the Harness from the Clamp 61 Remove 4 Screws 14132 62 Remove 2 Screws 14021 63 Remove the Slide Base Bracket 14503 64 Remove 2 Screws 14021 65 Remove the Set Motor 14431 Assembly 66 D...

Page 878: ...878 DP C405 C305 C265 FEB 2008 Ver 1 1 Note When re installing ensure that the Harnesses are connected correctly as illustrated 68 Remove 2 Screws 14442 69 Remove the Set Motor 14431...

Page 879: ...the specified number and discharge into the Stack Tray Shift Exit Jog sheets of paper one at a time at the interstage stack carry out shift operation and discharge into the Stack Tray 12 2 3 2 Stapli...

Page 880: ...21 P22 P23 of IC2 are changed to H and the power supply to the motor coils are cut off 12 2 3 3 2 Alignment Motor Control 1 The Alignment Motor which jogs papers in the stack and carries out offset op...

Page 881: ...rom P52 and P53 respectively 3 Motor stops and brakes when L and H are output from P52 and P53 12 2 3 3 4 Staple Motor Control 1 Staple Motor which carries out stapling is a 24V DC brush motor Its con...

Page 882: ...Large Gear Solenoid is turned on 12 2 3 3 6 Paddle Solenoid Control 1 Paddle Solenoid switches the drive of the feed motor to the Paddle which is a Flapper typed Solenoid and is operated by 24V DC Th...

Page 883: ...DZSD001829 15 Panasonic Software Operating Instructions Network Firmware Update Tool for Service Technicians Version 3...

Page 884: ...cember 5 4th Edition 2003 April 10 5th Edition 2003 April 22 6th Edition 2003 December 18 7th Edition 2004 April 7 8th Edition 2004 August 3 9th Edition 2004 August 20 10th Edition 2004 October 22 11t...

Page 885: ...MFP to quickly program the Firmware Code directly to the memory of the device 1 1 Supported Operating Systems This application software operation has been confirmed under the following Operating Syste...

Page 886: ...Setting up the Network Firmware Update Tool 1 Click the Start button on the Taskbar point to All Programs Panasonic Panasonic Network Firmware Update then select Network Firmware Update Configuration...

Page 887: ...er directly as it may cause registry setting problems 1 Start Microsoft Windows Log on to the computer network from an account with Administrator privileges 2 Click the Start button on the Taskbar poi...

Page 888: ...default value 0000 or 000 it is not possible to program the firmware code In this case enter the password in advance to the Default Password in the Configuration dialog box or enter the password at e...

Page 889: ...the password on this application are set correctly Caution 1 Make sure the device is not in use i e Copying or Printing 2 Do not run other applications on this PC while it is transferring the firmwar...

Page 890: ...hrough the Key Operator or Service Modes Password Enter the device password Note If the default password is used on the device there is no need to enter it in this box When compete select the button t...

Page 891: ...are code files is necessary or 6 2 Select Independent File Folders If the archive file is already extracted into the local Panasonic FUP Data folder you can select independent file folders from here t...

Page 892: ...e Firmware Type based on the options installed in the machine and click OK 6 1d Firmware Code File selection is completed Click Next Continue to Section 7 6 2a Select Independent File Folders Select S...

Page 893: ...lect the Firmware Code File Folder for PNL For Example SFDL2PNLAAV100000_PU BIN and click OK 6 2c Repeat steps for other Firmware Code File Folders if applicable and click OK 6 2d Firmware Code File s...

Page 894: ...the information you want to update is correct before proceeding Then click Next Note If Send at once is checked all firmware will be sent at once and then erase write and reboot are performed for the...

Page 895: ...date 11 When the transfers are completed all jobs in the spooler disappear and the communication log is displayed After the firmware code is successfully programmed to the Firmware Flash Memory in the...

Page 896: ...Network Firmware Update Tool LAN Page 14 13 Confirm the message in the text box and click OK to close the tool or...

Page 897: ...DZSD000965 18 Panasonic Software Operating Instructions Local Firmware Update Tool for Service Technicians Version 3...

Page 898: ...r 30 3rd Edition 2000 September 8 4th Edition 2000 November 28 5th Edition 2001 June 20 6th Edition 2001 September 7 7th Edition 2003 April 10 8th Edition 2003 April 22 9th Edition 2003 December 18 10...

Page 899: ...nd operation are very similar to the installation of a USB or Parallel printer interface 1 1 Supported Operating Systems This application software operation has been confirmed under the following Oper...

Page 900: ...t connect the USB cable yet 2 2 Installing the Local Firmware Update Tool 1 Start Microsoft Windows Log on to the computer from an account with Administrator privileges Important For the USB port mode...

Page 901: ...the Firmware Update USB Driver is completed Note 1 The installation screens will vary depending on the Operating System 2 The Digital Signature Not Found or Software Installation window will be displa...

Page 902: ...een to uninstall Remove the program 4 The completion message is displayed when the uninstall is completed Note The Firmware Update drivers are not deleted by the Uninstaller If you wish to delete the...

Page 903: ...rvice Mode 3 2 Preparing the Firmware Code Copy the firmware Code file s to the following folder C Panasonic Panasonic FUP Data Note An Archive File i e DP 2310_PU_030327 exe extracts the Firmware Cod...

Page 904: ...t Controller are closed If they are running right click on the icons in the system tray and select Exit End Note For Windows 2000 XP Administrator privileges are required 3 From the Windows Desktop do...

Page 905: ...et when the update of multiple firmware code files is necessary or Select an Independent File Step 5 2 If the archive file is already extracted into the local Data folder you can select an independent...

Page 906: ...Local Firmware Update Tool Parallel USB Port Page 10 5 1c Select the Firmware Type and click OK 5 1d Firmware Code File selection is completed Click Next Please proceed to Step 6...

Page 907: ...5 2 5 2a Select an Independent File Select Select an Independent File and click Browse button 5 2b Select the Firmware Code File For example SFDL2PNLAAV100000_PU BIN and click Open 5 2c Firmware Code...

Page 908: ...t they are transferred in turn automatically if the unit is ready to receive the next firmware code file Note If you are updating the DP 2310 3010 the sending of sequential multiple files to the unit...

Page 909: ...o USB Firmware Update and continue the firmware update automatically When the last firmware code file AutoBoot is received the unit will re boot automatically and return to standby The unit doesn t bo...

Page 910: ...Local Firmware Update Tool Parallel USB Port Page 14 10 Confirm the message in the text box and click OK to close the tool or...

Page 911: ...PJQMC1131ZA Panasonic Software Operating Instructions SD Card Firmware Writing Tool for Service Technicians Version 1...

Page 912: ...SD Memory Card 5 3 1 Preparing the Firmware Code 5 4 Creating a Master Firmware SD Memory Card 6 1st Edition 2007 October 19 Microsoft Windows Windows Server and Windows Vista are either registered t...

Page 913: ...file name format in order to be read by the machine This tool will copy the firmware code files onto the SD Memory Card in the required file name format In order to perform the SD Memory Card Firmware...

Page 914: ...ninstalling the Local Firmware Update Tool The SD Card Firmware Writing Tool can be uninstalled by using its Uninstall program Note Do not delete the installed program folder from Windows Explorer dir...

Page 915: ...s to the following folder C Panasonic Panasonic FUP Data Note An Archive File i e DP 2310_PU_030327 exe extracts the Firmware Code Files automatically into the designated folder without needing to pas...

Page 916: ...e Windows Desktop double click on the SD Memory Card Firmware Writing Tool shortcut icon to start the tool Note If a shortcut was not created to the Windows Desktop at the time of installation click t...

Page 917: ...irmware code files 7 The completion message is displayed when copying is completed Click OK 8 A Firmware Deletion confirmation screen will appear Click Yes to delete the firmware code files that you u...

Page 918: ...ed multiple model s firmware code files can be stored into one SD Memory Card The firmware code files are stored into the model name folder created under the following folder in the SD Memory Card PRI...

Page 919: ......

Page 920: ...Published in Japan...

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Panasonic Workio DP-C305, Service Manual

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