Panasonic SP28P Operating Instructions Manual Download Page 12

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8-1-3

N.B. against Recognition Data Registering (Mask Recognition Teaching) ......... 8-4

8-1-4

How to Start Production Data Teaching .............................................................. 8-5

8-2

Board Recognition Teaching ...................................................................... 8-8

8-2-1

Board Recognition .............................................................................................. 8-8

8-2-2

Flowchart of Board Recognition Teaching ........................................................... 8-8

8-2-3

Teaching Procedure ............................................................................................ 8-9

8-2-4

When Using Block-matching Recognition ......................................................... 8-11

8-3

Mask Recognition Teaching ..................................................................... 8-14

8-3-1

Mask Recognition ............................................................................................. 8-14

8-3-2

Flow Chart of Mask Recognition Teaching ........................................................ 8-14

8-3-3

Teaching Procedure .......................................................................................... 8-15

8-4

Printing Position Teaching ........................................................................ 8-19

8-4-1

Printing Position Teaching ................................................................................. 8-19

8-4-2

Flow Chart of Printing Position Teaching .......................................................... 8-19

8-4-3

Teaching Procedure .......................................................................................... 8-20

8-5

Printing Pressure Teaching ...................................................................... 8-22

8-5-1

Printing Pressure Teaching ............................................................................... 8-22

8-5-2

Flow Chart of Printing Pressure Teaching ......................................................... 8-22

8-5-3

Teaching Procedure .......................................................................................... 8-23

8-6

Batch Teaching ......................................................................................... 8-25

8-6-1

Batch Teaching .................................................................................................. 8-25

8-6-2

Flowchart of Batch Teaching ............................................................................. 8-25

8-6-3

Teaching Procedure .......................................................................................... 8-25

8-7

Solder Recognition Teaching .................................................................... 8-26

8-7-1

Solder Recognition Teaching ............................................................................ 8-26

8-7-2

Flow Chart of Solder Recognition Teaching ...................................................... 8-26

8-7-3

Teaching Procedure .......................................................................................... 8-27

Chapter

CHANGING PRODUCTION BOARD TYPE

9-1

How to Change Production Data ................................................................ 9-2

9-2

How to Adjust Board Positioning Lift and Conveyor Width ......................... 9-4

9-2-1

How to Remove Board Support

.............................................................

9-5

9-2-2

How to Adjust Conveyor Width ........................................................................... 9-7

9-2-3

How to Set Board Support Plate on Mobile Side ................................................ 9-8

9-3

How to Set Board Support (Option) ............................................................ 9-9

9-4

How to Adjust Board Clamping Force ...................................................... 9-11

9-5

How to Set Board Flattening Motion (Option) ........................................... 9-12

9-6

Board Transport Test ................................................................................ 9-13

9-7

Automatic Printing Pressure Teaching ..................................................... 9-15

9-8

How to Set Mask ...................................................................................... 9-16

9-9

How to Check Printing State by Trial Printing ........................................... 9-20

1E4C-E-OMA00-A02-02

Summary of Contents for SP28P

Page 1: ...hank you for purchasing SP28P the high speed screen printer Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necess...

Page 2: ......

Page 3: ...Saga Japan TEL 81 942 84 2644 FAX 81 942 84 2636 For Service and Supply of Spares in Europe you may contact Panasonic Europe Continental Europe PFSE Panasonic Factory Solutions Europe Winsbergring 15...

Page 4: ...t m m 5 0 n o i t a r e l e c c a y t i c o l e v e s a e l e r k s a M l o r t n o c y t i c o l e v m r o f i n u l o r t n o c d e e p s h g i h l o r t n o c e l p i t l u m l o r t n o c n o i t...

Page 5: ...d person in charge The production data of the line including this machine are programmed on PT Refer to the instruction manuals accompanied with PT Operating manual Manuals of this equipment This manu...

Page 6: ...4 1E4C E OMA00 B01 00 MEMO...

Page 7: ...g Manual 1E4C E OMA00 A02 13 SAFETY PRECAUTIONS GENERAL DESCRIPTION BASIC OPERATION FUNCTIONS DAILY PRODUCTION SETTING PRODUCTION MATERIALS FILE OPERATION DATA EDITING TEACHING CHANGING PRODUCTION BOA...

Page 8: ...eys 2 5 2 2 3 Switch Types and How to Operate 2 7 2 2 4 Messages 2 9 2 3 Main Menu 2 10 2 4 Engineer Mode 2 12 2 4 1 How to Enter Engineer Mode 2 12 2 4 2 How to Change Password 2 13 Chapter 3 FUNCTIO...

Page 9: ...Switches for Adjustment 3 27 3 5 2 Setting Time 3 28 3 5 3 Collecting Recognition Result 3 28 3 5 4 Feedback Range 3 29 3 5 5 Feedback History 3 29 3 5 6 Customizing Operator Mode 3 30 Chapter 4 DAIL...

Page 10: ...of PT 6 2 6 2 File Operation of Floppy Disk 6 4 6 2 1 How to Save Data 6 5 6 2 2 How to Load Data 6 7 6 2 3 How to Initialize Floppy Disk 6 8 6 2 4 How to Load and Save Machine Parameters 6 10 6 2 5...

Page 11: ...iting CleaningData 7 30 7 10 5 Printing Counter 7 31 7 10 6 Editing Printing Counter 7 32 7 10 7 Library Data 7 33 7 10 8 Returning Printing Conditions Data to Library Data 7 34 7 10 9 Reflecting Prin...

Page 12: ...g Pressure Teaching 8 22 8 5 3 Teaching Procedure 8 23 8 6 Batch Teaching 8 25 8 6 1 Batch Teaching 8 25 8 6 2 Flowchart of Batch Teaching 8 25 8 6 3 Teaching Procedure 8 25 8 7 Solder Recognition Tea...

Page 13: ...ration 10 17 10 2 2 Solder Kneading Interruption During Production 10 18 10 3 Removing Setting and Keeping Printing Unit 10 19 10 3 1 Removing the printing unit 10 19 10 3 2 Setting the Printing Unit...

Page 14: ...12 1E4C E OMA00 A02 01 MEMO...

Page 15: ...are only some examples of the symbolic indications This indication refers to a situation which is considered that there is imminent danger of death or serious injury This indication refers to a situa...

Page 16: ...ve 1E4C E XXA00 A03 01 L06EB DO NOT OPEN THE COVER WHEN OPER ATING You will have serious injury if you touch the active part inside DANGER L02E DO NOT TOUCH AC TIVE PART WHEN OPERATING You will have s...

Page 17: ...r There are two emergency stop buttons Pressing any one of them stops operation Press the nearest one Remove the cause of the danger or abnormality then re start the machine To reset the emergency sto...

Page 18: ...There are two emergency stop buttons Pressing any one of them stops operation Press the nearest one Remove the cause of the danger or abnormality then re start the machine To reset the emergency stop...

Page 19: ...struck by an electric shock There are three levels of procedure shown below for each kind of work For repairing the control box Cutting off the power suly of the machine This is used to turn off power...

Page 20: ...k by an electric shock There are three levels of procedure shown below for each kind of work For repairing the control box Cutting off the power suly of the machine This is used to turn off power supp...

Page 21: ...WARNING L13EB DO NOT DISABLE SAFETY SENSOR You will have serious injury by active part if you disable safety sensor Do not remove the sensor put any objects in or turn off the switch so that the safe...

Page 22: ...mproperly and injure you Either carry out training by yourself or consult the manufacturer DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MACHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP C...

Page 23: ...caused by defective insulation because of moisture Pull out the power plug and wipe off dirt with dry cloth If the machine is not going to be used for a long period turn off the breaker connected wit...

Page 24: ...tool left inside Before operating the ma chine verify that no tools are left inside M26EB BE CAREFUL OF THE PNEUMATIC PRES SURE UNIT You may stumble over the pneumatic unit break the glass and be inju...

Page 25: ...on manuals when using solder pastes M74E BEFORE PERFORMING AUTOMATIC WIDTH ADJUSTMENT BE SURE TO VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR Boards or other objects may drop from the con vey...

Page 26: ...L Isopropyl alcohol is harmful to the human body Wear the mask to avoid organic odor when using isopropyl alcohol M84EB ONLY USE RECOM MENDED CLEANING SOLVENT Use of other cleaning solvents may corrod...

Page 27: ...s a label for ensuring the safe machine use If you do not observe it there is a risk of human injury or damage to property Front side of warning label indicated positions 1E4C 447E Rear side of warnin...

Page 28: ...ing labels This is a label for ensuring the safe machine use If you do not observe it there is a risk of human injury or damage to property Front side of warning label indicated positions 1E4C 447E Th...

Page 29: ...e the front cover Inside the front cover Left side of clamping pressure gauge box SP28P D Warning labels This is a label for ensuring the safe machine use If you do not observe it there is a risk of h...

Page 30: ...P28P DH Warning labels This is a label for ensuring the safe machine use If you do not observe it there is a risk of human injury or damage to property Front side of warning label indicated positions...

Page 31: ...machine use If you do not observe it there is a risk of human injury or damage to property Rear side of warning label indicated positions 1E4C AB00 The labels for safety pasted on the product Inside t...

Page 32: ...or ensuring the safe machine use If you do not observe it there is a risk of human injury or damage to property Front side of warning label indicated positions The labels for safety pasted on the prod...

Page 33: ...5A Option Warning labels This is a label for ensuring the safe machine use If you do not observe it there is a risk of human injury or damage to property MPA 15A is the optional unit of SP28P DH Warni...

Page 34: ...OPERATING 0 8 6 R A 1E4C E XXA00 A03 03 The labels for safety pasted on the product Label part No 0 1 J Q B feeder tables will have serious injury 0 1 J X A DANGER DO NOT TOUCH ACTIVE PART WHEN OPERA...

Page 35: ...EN OPERATING 0 8 6 R A 1E4C E XXA00 A03 00 The labels for safety pasted on the product Label part No 0 1 J Q B feeder tables will have serious injury 0 1 J X A DANGER DO NOT TOUCH ACTIVE PART WHEN OPE...

Page 36: ...chine use If you do not observe it there is a risk of human injury or damage to property Front side of warning label indicated positions The explanation by using SP28P DH illustration 1E4C AA00 1E4C E...

Page 37: ...human injury or damage to property Front side of warning label indicated positions The explanation by using SP28P DH illustration 1E4C AA00 1E4C E XXA00 A03 00 The labels for safety pasted on the prod...

Page 38: ...causing the machine to catch fire SP28P D Caution labels This is a label for ensuring the safe machine use If you do not observe it there is a risk of human injury or damage to property Front side of...

Page 39: ...using the machine to catch fire SP28P DHU DU Caution labels This is a label for ensuring the safe machine use If you do not observe it there is a risk of human injury or damage to property Front side...

Page 40: ...fe machine use If you do not observe it there is a risk of human injury or damage to property MPA 15AU is the optional unit of SP28P DHU Front side of warning label indicated positions 1E4C 003E The l...

Page 41: ...Switch for Maaintenance 1 Key switch for maintenance at our company This switch which is targeted for the technician belonging to our company or the commissioned maintenance technician can release al...

Page 42: ...C 448E 070LC0AA Conveyor Cover Two plates are attached to the Y axis cover 1 ATTENTION DON T PUT YOUR HANDS ON THIS COVER 1E4C E XXA00 A04 06 1E4C AB00 Do not open the cover during operation Push the...

Page 43: ...at care Use unused cleaning solvent Do not use water or the mixture of water and other cleaning solvent as the cleaning solvent Rust or change in quality of cleaning solvent may block piping and damag...

Page 44: ...se inside the blower will cause damage to bearings and the like resulting in the failure of the blower Judgment criterion for filter clogging As the judgment criterion for the filter clogging the amou...

Page 45: ...or may not be loaded by improper handling Make sure to back up the data on a disk to protect against the loss of data To back up the data make another copy disk of the same contents 2 Write Protectio...

Page 46: ...in areas exposed to the following conditions Do not apply excessive force to the disk Do not place heavy objects on the disk Automatic shutter The automatic shutter should not be opened Do not touch t...

Page 47: ...this machine indicates the model name and produc tion number 1E4C AB00 SP28P DH SP28P DHU 1E4C E XXA00 A04 02 1E4C AB00 Actual numbers are shown on the plate instead of Actual numbers are shown on the...

Page 48: ...34 1E4C E XXA00 A04 02 SERIAL PLATE SP28P D Actual numbers are shown on the plate instead of SP28P DU Actual numbers are shown on the plate instead of 1D4C AC00 1B4C AB03 SP28 D KXF 1B4C SP28 DU KXF...

Page 49: ...1E4C 003E Temperature Control Unit MPA 15A Temperature Control Unit MPA 15AU 1E4C 003E Actual numbers are shown on the plate instead of Actual numbers are shown on the plate instead of MPA 15 KXF 10TC...

Page 50: ...hips and oil discharge when the air is coming out use safety glasses for protection Position to use the air spring Position to drill the air spring 1B4C 442E 15 mm to 20 mm Hole 1E4C AA00 1D4C 406E Bo...

Page 51: ...sed for description Title Actual operation Supplementary description Operating step number These show operation flow This shows the reference item This shows the operation by engineers This shows the...

Page 52: ...ERATION SP28P DH Front view Rear view External view Features Front view Rear view 1B4C AB03 SP28P D SP28P DHU Front view Rear view 1E4C AA00 1E4C AB00 Front view 1D4C AB00 Rear view 1D4C AC00 SP28P DU...

Page 53: ...vements SP22 has adopting the newly developed high speed printing method Thomas realizes more high speed precision printing Moreover the printing conditions library is made substantial and the functio...

Page 54: ...by using those of the SP28P DH External view Front view 1E4C E OMA01 A01 00 Status indicator 3 color indicator light Front panel Power supply switch Control box Inside the cover Rear safety cover Rea...

Page 55: ...ion information Floppy disk drive Printer Power supply switch Used for ON OFF power switch of this machine Emergency stop button Two in total SAFETY PRECAUTIONS When you press this button this machine...

Page 56: ...riving unit drives squee gee X Y table This table moves the board positioning lift Board positioning lift This unit positions boards and performs the mask release control at the printing position 1B4C...

Page 57: ...unit cleans the back of the mask 1E4C AF00 1E4C AE00 1B4C 180HC0AA00 1E4C 110HC1AA00 1E4C 101EC1AA00 1B4C 1956C2AE00 1E4C E OMA01 A01 00 Board flattening unit option This unit prevents the board warp...

Page 58: ...024P The color in the parentheses is for SP28P D DH e c n a r a e p p A r o l o C g n i n a e M e s u a C t i L n e e r G n e e r G e n i h c a m r o n o i t a r e p o c i t a m o t u a g n i r u D g...

Page 59: ...is printed by squeegee 3 The lifter lowers from the surface of mask to the transport height When the specified printing count has been performed mask is cleaned To the next page 1 Board is unclamped a...

Page 60: ...e cleaning position 2 Vacuum nozzle rises up and cleans the mask 3 The board holder moves to the standby position of the cleaning unit and it separates Production Process 4Cleaning mask Solder on the...

Page 61: ...t c e r i d Y X n i m m 5 5 1 n o i t c e r i d g n i t a t o r n i e c n a r a e l C m m 3 o t m m 5 0 n o i t a r e l e c c a y t i c o l e v e s a e l e r k s a M l o r t n o c y t i c o l e v m r...

Page 62: ...5 25 Y Z 14 5 15 Fixed side 1E4C 001E Board transport space Board Equipment Specification 1E4C 029E 1E4C 050E SP28P DHU DU SP28P DH D As for the line specification the value is different As for the li...

Page 63: ...ecognition correction is performed on the basis of the positional relation between the recognition mark and the circuit pattern A certain contrast is required between the recognition mark and the boar...

Page 64: ...Page 1 12 MEMO 1E4C E OMA01 A02 01...

Page 65: ...ASICOPERATION Basic operation This chapter describes the basic operation of this machine This includes how to operate the operating panel and touch panel You can choose an item by pressing its icon or...

Page 66: ...e s e n i h c a m e h t f o n e e r c s g n i t t e s t h g i l k c a b e h t n o d e t c e l e s e b n a c n o i t c n u f s i h T y l l a c i t a m o t u a f f o s n r u t t h g i l k c a b e h t t...

Page 67: ...c t i w s e h T g n i r u d e c n e u q e s y b e c n e u q e s e t a r e p o o t n o i t a r e p o p e t s e h t r o f d e s u s i s i h T n o i t c u d o r p e n i h c a m s i h t n o d e s u t o n...

Page 68: ...ayed by the icon and the item name This is the same icon as appears in the main menu 2 3 Main Menu E g The screen as shown left This shows this machine has come to an immediate stop in the operator mo...

Page 69: ...g o t l l i w e s e n a p a J r o h s i l g n E s e g a u g n a l e h t y e k s i h t s s e r p u o y n e h W y l e t a i d e m m i p o t s r e z z u B g n i d n u o s s i t i n e h w r e z z u b e h...

Page 70: ...splayed Pressing at any screen displays the menu tree screen Help This key is used to display an explanation or operation instruction of a function 1 Press The help screen is displayed Every time you...

Page 71: ...icons belong to selection switches Input switches Typing numeric value 1 Select the item to be input if there is more than one item to be input Selected item will blink or will be highlighted 2 Enter...

Page 72: ...e direction of the arrow Not all the cursors are arranged as shown left Mark on switch Repeat mark at the upper right If a switch with this mark is kept pressed its function is executed continu ously...

Page 73: ...1B4C 006TE e g a s s e m n o i t c u r t s n I e g a s s e m n o i t u a c g n i n r a w r e g n a D e g a s s e m y r i u q n I e g a s s e m d e w o l l a t o N e g a s s e m g n i t i a w e m i T e...

Page 74: ...tor mode This icon indicates operator mode Inspection period display area When an inspection period is approaching to 90 of its cycle the message is displayed in yellow When the inspection period has...

Page 75: ...q c a n o i t a m r o f n i e h T n o i t a m r o f n I n o i t c u d o r P 3 3 n o i t c u d o r p f o s u t a t s e h t g n i r o t i n o m r o f l u f e s u s i t I y f i d o m a t a D a t a d n o...

Page 76: ...you have not set it 2 4 2 How to Change Password 1 Press Engineer Password input screen is displayed 2 Enter the password then press Decision The main menu of engineer mode is displayed If you pressed...

Page 77: ...Enter a new password then press Decision 5 Enter the new password again then press Decision When the password entered at the step 4 is the same as the one entered at the step 5 it is changed and the...

Page 78: ...Page 2 14 MEMO 1E4C E OMA02 A01 01...

Page 79: ...ter 4 DAILY PRODUCTION The following are described in this chapter 3 2 Production Setting 3 3 Production Information 3 4 Machine Adjustment 3 5 Machine Settings Refer to the Maintenance Manual Chapter...

Page 80: ...Stop Information Describes outputting produc tion information to printer 3 3 4 Form Printing Describes checking squeegee motion Describes checking board transport motion Describes checking cleaning m...

Page 81: ...ng the condi tions for printing motion 7 10 1 Describes setting the condi tions for cleaning motion 7 10 3 Describes setting printing count and feeding count 7 10 5 Describes setting precise printing...

Page 82: ...ion of all axes 3 4 6 3 4 7 3 4 10 3 4 11 3 4 8 3 4 9 Machine adjust Machine config Describes setting the conditions for the motions for adjustment 3 5 1 3 5 3 3 5 2 Describes setting the time of the...

Page 83: ...pen Squeegee exchange Origin point Returns the squeegee to its origin and opens it This is used to change squeegees UNLOCK SQ open Mask exchange Print head rear side Moves the squeegee to the inner si...

Page 84: ...Transports the board in from the previous process to the conveyor left Ready signal is transmitted to the previous process UNLOCK Load Transports the board from the conveyor left to the board holder U...

Page 85: ...can be used when the data has been set UNLOCK Escape XY table Retracts the X Y table to the inner side This is used for manually cleaning the back of the mask UNLOCK Send out air of solvent Bleeds the...

Page 86: ...entered is from 1 to 99999 Remaining PCB count The current production count is displayed Display Only Pressing preset resets Remaining PCB count to set count Production end signal When this function i...

Page 87: ...e is retracted to the specified position inner or front side The support is set there Change squeegee The squeegee moves to the front origin position and opens The squeegee is ex changed there Set mas...

Page 88: ...next operation process without performing the displayed operation When the Production Preparation Is Finished UNLOCK Run Returns to the production setup screen after the production preparation When th...

Page 89: ...on schedule When choosing Yes above Reference production report Pressing Run while this is highlighted resets the production management information Paste count Pressing Run while this is highlighted r...

Page 90: ...passed through Blocks to process The number of blocks produced printed actually Operating rate Rate of time when the machine is actually working for production during production mode Real run time Tot...

Page 91: ...te irrespective of switchover of board types As the need arises reset them Stop history Displays the last 20 stop histories occurred during automatic operation The following screen is displayed Stop h...

Page 92: ...of PCB s printed The number of printed boards No of cleaning cycles The number of times of mask cleaning No of solder supplies The number of times of solder dispense 3 3 4 Form Printing This is used...

Page 93: ...uction Information 3 3 5 Reset This is used to reset production information Select the information to reset Press Run More than one key can be selected at a time To cancel a selected key press it agai...

Page 94: ...Product config on the main menu Machine Adjustment menu is displayed 3 4 1 Returning to Origin This is used to return all the axes to their origins After pressing UNLOCK Return to origin on the machin...

Page 95: ...UNLOCK Run Executes the width adjustment UNLOCK Sequential movement Performs the motions until the board stopper positioning UNLOCK Step movement Performs the motions until the board stopper position...

Page 96: ...om the conveyor right out to the next process UNLOCK Positioning action Performs only the board positioning motion UNLOCK Holder to origin Returns the support to its origin UNLOCK Rear Moves the board...

Page 97: ...ition This will operate when the board recognition function switch is enabled UNLOCK PCB recog Executes board recognition using the produc tion data After board recognition the correction values of bo...

Page 98: ...tion data and the board check UNLOCK Squeegee down R Lowers the rear squeegee UNLOCK Squeegee down F Lowers the front squeegee UNLOCK Raises the squeegee to the middle position UNLOCK Raises the squee...

Page 99: ...OCK Highlighted Takes up the cleaning paper UNLOCK Send out air of solvent Bleeds the pipe to send cleaning solvent of air Use this function when the machine has been stopped for a long time because t...

Page 100: ...is enabled UNLOCK Squeegee Raises the squeegee UNLOCK Squeegee Lowers the squeegee UNLOCK Move Throw Up Pos Moves the squeegee head to the solder dispensing position UNLOCK Out Highlighted Releases so...

Page 101: ...ask recognition and calculates the printing position Print to smooth paste Prints the board to break in the solder supplied initially and adjusts the printing pressure of squeegee Print state check Ch...

Page 102: ...peration result is displayed Displays OK when the motion is completed correctly When it displays NG check this item Displays the state of printing The time to be taken for the printing of 1 cycle is d...

Page 103: ...hine uses are sampled every other second and their states are displayed in bits List display The states of the input addresses the machine uses are displayed with names for each bit Highlighted name s...

Page 104: ...m individually Call by No Displays the address that includes the speci fied No at the left side of screen The states of the output addresses the ma chine uses are displayed with names for each bit A h...

Page 105: ...mulate mode Pressing Default or restarting the machine returns the settings to the normal ones Simulate mode ON Printing motion repeats continuously Print status check ON Printed board is stopped with...

Page 106: ...ar month day hour and minute as needed with and press Set The current time is changed Forwards the time Reverses the time 3 5 3 Collecting Recognition Result The last 100 mask solder recognition resul...

Page 107: ...rture with the one having printed solder Set the judgment reference for that for each point Default Sets the mask data on the upper side as the default values DataShift Copies the mask data to each po...

Page 108: ...ode When customizing the operator mode be sure to choose the machine settings from engineer mode Press the switch of the function you want to use in operator mode Every time you press it the display c...

Page 109: ...ring a stop to wait for a board 3 During a temporary stop Depending on circumstances this machine may begin running unexpectedly espe cially 2 During a stop to wait for a board and 3 During a temporar...

Page 110: ...on 4 3 2 Production Perform the operation to start production Production starts File operation Data loading etc Troubleshooting of board recognition error etc 2 Starting up this machine 4 3 1 Starting...

Page 111: ...ection Before starting operation check the following points Are all the covers closed Are emergency stop buttons reset x 2 SAFETY PRECAUTIONS State of emergency stop State of reset Are there any forei...

Page 112: ...e gauge of MR unit shows 0 49 MPa or above Make sure the lever is ON If air pressure is improper turn the valve and adjust it Unlock the valve Adjust the air pressure Lock the valve Valve Pressure gau...

Page 113: ...is in abnormal condition press this button immediately Pulling the emergency stop button out resets it 1 Turn ON the power supply switch Power is supplied to this machine and the touch panel starts to...

Page 114: ...switch is ON then press UNLOCK START The steps from the self diagnosis 4 3 3 to returning to origin 4 3 4 are per formed After that when a board is transported in from the previous process production...

Page 115: ...When the state is normal Return to origin screen is displayed If any trouble is detected during a self diagnosis the following screen is displayed E g If any trouble is detected the trouble item is di...

Page 116: ...uction 4 3 4 Returning to Origin Before starting production or printing each axis returns to its origin All the axes return to their origins Complete is displayed for the axes returned to their origin...

Page 117: ...ed After cleaning the machine continues opera tion without a stop This switch is disabled if the function switch Cleaning is OFF And operation varies depending on the cleaning data settings Even if ma...

Page 118: ...ine moves unexpectedly Turn OFF the servo switch before placing your hands or body inside the active part 4 5 Production Stop 4 5 1 Stop Operation Immediate stop For stopping production immediately 1...

Page 119: ...er the current board has been printed production stops And Cycle stop screen is displayed Pressing Cycle stop again before stop cancels it 2 When resuming production press UNLOCK START on the operatin...

Page 120: ...rator customizing it is displayed also in operator mode Used to set the state of this machine that is independent of production data 3 5 Machine Settings Mode change Switches between operator engineer...

Page 121: ...production end signal to the next process e g adhesive dispenser etc When this machine gets the signal it automatically enters a state of production completion after producing the last board The main...

Page 122: ...d signal can be sent when the downstream machines are made by us When using this function enter Production schedule setting screen from Production config menu screen and then set the required data Pro...

Page 123: ...apter 5 SETTINGPRODUCTION MATERIALS Supplying production materials This chapter describes how to supply production materials such as setting the mask supplying solder supplying cleaning paper and so o...

Page 124: ...Open the front safety cover 3 Rotate the mechanical valve for mask frame holder counterclockwise Now that the mask can be set 4 Set the mask Check the pattern so that the inner and the front side of m...

Page 125: ...fety cover 9 Turn ON the servo switch 10 Press Data modify on the main menu The Data modify menu is displayed 11 Press Prod data teach The Prod data teach screen is displayed 12 Press Mask recog Mask...

Page 126: ...al valve for mask frame holder counterclockwise Now that the mask can be set 4 Set the mask Check the pattern so that the inner and the front side of mask will not be confused 5 Pull back the mask unt...

Page 127: ...ervo switch 9 Press Data modify on the main menu The Data modify menu is displayed 10 Press Prod data teach The Prod data teach screen is displayed 11 Press Mask recog Mask recognition teaching is per...

Page 128: ...ccording to printing conditions data 1 Turn ON the servo switch 2 Press Machine adjust on the main menu Machine adjustment menu screen is dis played 3 Press Squeegee open close Squeegee open close scr...

Page 129: ...r positioning to the other then tighten the knob While pushing the squeegee holder lightly so that its top face will be brought into close contact with the squeegee head tighten the knob Set F and R s...

Page 130: ...le 9 Close the front safety cover 10 Turn ON the servo switch 11 Press UNLOCK SQ close The squeegee closes 12 Press Machine adjustment menu screen is dis played Pressing again displays the main menu 1...

Page 131: ...ck for wear and flaws in the edge of a urethane rubber by the touch If there are any wear or flaws change the edge to use When all four edges have been used up replace the urethane rubber 2 Loosen the...

Page 132: ...This part describes how to adjust the squeegee angle according to the print conditions data 1 Turn ON the servo switch 2 Press Machine adjust on the main menu Machine adjustment menu screen is dis pla...

Page 133: ...et in the print conditions by 5 or more a data error occurs in returning to origin or in self diagnosis prior to automatic operation causing the machine to stop 8 After adjusting the angle tighten the...

Page 134: ...s ensure that no clearance between them 3 While slightly pressing down the spring of the block with your finger insert the pin on the end into the groove of the bracket Block for 60 This is used for t...

Page 135: ...s NOTICE This work is required only when the sensor positions have been changed because of the following reasons Using the remaining solder on mask detection sensors for also the cartridge head Using...

Page 136: ...nt menu screen The Print operation screen is displayed The lift rises 5 Turn OFF the servo switch 6 Open the safety cover 7 Slowly pressing the squeegee verti cal lock releasing button lower the F and...

Page 137: ...align the height of the right and left one Make sure that the operation indicating lamp of the sensor amplifier located at the left of the head cover lights up as follows 9 Close the safety cover 10...

Page 138: ...nd data 3 Press Advanced in the Squeegee Kind field When Advanced is pressed the following operations become intended for that Squeegee lowering position Operation timing of the remaining solder on ma...

Page 139: ...lder to adjust the nozzle in the vicinity of the center The dispensing position can be adjusted a little to the position with large amount of solder to be transferred to board NOTICE Conventional sque...

Page 140: ...autodispensing in the function switch and whether or not the solder autodispensing unit option is installed This section describes how to supply solder during production 5 4 1 When Solder Autodispensi...

Page 141: ...ast count The paste count is reset 8 Press Cycle stop screen is displayed 9 Turn ON the servo switch 10 Press UNLOCK START on the operating panel Production is resumed 1E4C E OMA05 A02 01 How to Suppl...

Page 142: ...er autodispensing unit checks the quantity of solder in the syringe When the quantity of solder in the syringe reaches below the sense level of the sensor this ma chine sounds a buzzer and comes to a...

Page 143: ...inge 6 Replace the cartridge Remove the used cartridge from the syringe and insert a new one 7 Fit the cap of the syringe 8 Insert the syringe into the holder Insert it so that the hole will be aligne...

Page 144: ...y cover 10 Turn ON the servo switch 11 Press UNLOCK START on the operating panel Production is resumed How to Supply Solder OFF ON SERVO 1E4C E OMA05 A02 01 OFF ON SERVO STOP UNLOCK STEP START LIGHT O...

Page 145: ...screen is displayed with a buzzer and this machine comes to a cycle stop 1 Press The buzzer stops 2 Turn OFF the servo switch 3 Open the front safety cover 4 Open the center safety cover then pull out...

Page 146: ...e flanges to a new paper roll and fit it on the supply side lower side 7 Fit the flanges to the paper tube re moved at the step 5 and fit it on the take up side upper side 8 Remove the cover of the so...

Page 147: ...of it to the paper tube with masking tape etc so that it will not come off 10 Return the cleaning unit into the main body 11 Close the front and center safety covers 12 Turn ON the servo switch on th...

Page 148: ...vent tank then supply solvent The tank can hold 2 l of solvent 3 Press UNLOCK Continue After the solvent has been supplied cleaning is resumed NOTICE Use IPA or ethyl alcohol as the solvent A mixture...

Page 149: ...b operation Main operation Used to load save data and so on Sub operation Used to delete data initialize floppy disk load coordinates data recognition data and so on For how to send data from PT to th...

Page 150: ...hine will be deleted Save this data before loading new data 1 Press File managment The file operation screen is displayed 2 Press PT The current device is switched to PT The data registered in the lis...

Page 151: ...he data to be loaded The selected data name is highlighted 5 Press Yes The message that shows data loading appears and the data is loaded Pressing No stops data loading operation After the data has be...

Page 152: ...e operation of floppy disk 1 Press File managment The file operation screen is displayed 2 Insert the floppy disk into the floppy disk drive 3 Press Floppy disk The current device is switched to the f...

Page 153: ...ave only one program data How to create and save new file 1 Insert the initialized floppy disk with out any data into the floppy disk drive 2 Press Save 3 After entering the data name press ENT Pressi...

Page 154: ...disk E g When you overwrite the program data CREATE in this machine onto a floppy disk already containing the program data Create 1 the saved data will have the name Create 1 1 Insert the floppy disk...

Page 155: ...emory on the machine will be deleted Save this data before loading new data 1 Insert the floppy disk with data to be loaded into the floppy disk drive 2 Press Load 3 Press Yes The message indicating d...

Page 156: ...The current data in the floppy disk will be deleted by initializing 1 Press Sub opn The sub operation screen is displayed 2 Insert the floppy disk to be initialized into the floppy disk drive 3 Press...

Page 157: ...FILE OPERATION 6 File Operation of Floppy Disk 4 Press Yes Pressing No stops initializing operation The message indicating initializing appears and the floppy disk is initialized 5 Press OK 1E4C E OMA...

Page 158: ...the machine parameters in the floppy disk to the memory of this machine 1 Press Sub opn The sub operation screen is displayed 2 Insert the floppy disk that contains the machine parameters into the fl...

Page 159: ...ameters in the memory of this machine into the floppy disk 1 Press Sub opn The sub operation screen is displayed 2 Insert the floppy disk into the floppy disk drive 3 Press 4 Press Yes The message ind...

Page 160: ...the memory of this machine This function cannot be used on the SP 1 Press Sub opn The sub operation screen is displayed 2 Insert the floppy disk that contains the production data into the floppy disk...

Page 161: ...sk to the memory of this machine 1 Press Sub opn The sub operation screen is displayed 2 Press Load recog When there are more than one program data select the desired data to be loaded This occurs whe...

Page 162: ...1 Press Sub opn The sub operation screen appears 2 Press Delete When there are more than one program data select the desired data to be deleted This occurs when data are in the hard disk or PT 3 Pres...

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Panasonic SP28P, Operating Instructions Manual

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Summary of Contents for SP28P

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