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493C-E-MMA01-A01-02

Chapter

1

REGULAR MAINTENANCE

REGULAR MAINTENANCE

Regular maintenance

This chapter describes the regular maintenance of CM120-MU.
Characteristics of regular maintenance of CM120-MU are to estimate a maintenance
period automatically by the run time and inform it to the user. Carrying out mainte-
nance, based on the run time, enables to run the machine in a more stable condition.
Also, “Maintenance mode” can be used for making the operation easy. This chapter
is constructed as follows.
1-1 Outline of Maintenance

Maintenance period and history, and entering “Maintenance mode” to be
used for operation are described. Also, the list of item for each period and
unit is shown.

1-2 Lubricating

How to use the grease gun and greasing points is described.

1-3 to 1-7 Details of Operation for Each Period

Details of maintenance is described for each period.

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Summary of Contents for KXF-493C

Page 1: ...ing CM120 the multi functional chip mounter Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necessary 493C E MMAB 0009 Multi functional Chip Mounter CM120 Maintenance Manual 1 2 ...

Page 2: ......

Page 3: ...3 Nagahasu Tateishi machi Tosu city Saga Japan Phone number 81 942 84 2644 Fax number 81 942 84 2636 For Service and Supply of Spares in Europe you may contact Panasonic Europe Continental Europe PFSE Panasonic Factory Solutions Europe Winsbergring 15 22525 Hamburg Germany Phone number 0049 0 40 85386 321 Fax number 0049 0 40 85386 332 United Kingdom PFSE Panasonic Factory Solutions Europe Panason...

Page 4: ... B s n o i s i v i d 0 0 1 x a m s k c o l b f o r e b m u N s t n i o p 0 0 0 5 x a m s t n i o p f o r e b m u N e s i o N B d 5 7 y l p p u s r e w o P V 0 0 4 C A s e s a h p 3 e g a t l o v l a m r o N n o i s r e v d r a d n a t s E C z H 0 6 0 5 V 0 1 V 0 0 2 C A s e s a h p 3 n o i s r e v d r a d n a t s n o N z H 0 6 0 5 V 0 1 n o i t a u t c u l f e l b a t p e c c a f o m u m i x a M 5...

Page 5: ... version 5 copies are attached to this machine They are classified into 5 types Nonstandard version 4 types Use each manual according to the working purpose and person in charge The production data of the line including this machine are programmed on PT Refer to the instruction manuals accompanied with PT Operating manual for operators This manual is for the machine engineers and describes operati...

Page 6: ...Page 6 493C E MMA00 B01 00 MEMO ...

Page 7: ...2 3 4 5 493C E MMA00 A02 28 SAFETY PRECAUTIONS REGULAR MAINTENANCE MACHINEPARAMETERANDMACHINEPARAMETERTEACHING SOLUTIONS FOR ERROR UPDATING DISCARDING THE PRODUCTS APPENDIX Maintenance Manual Maintenance Manual ...

Page 8: ...de General safety specification 1 24 1 4 6 Cleaning the Transfer Head and Nozzle Front Side 1 25 1 4 7 Checking the Movement of Safety Area Sensor Rear Side General safety specification 1 48 1 4 8 Cleaning the Nozzle Stocker and Nozzle Rear Side 1 48 1 4 9 Cleaning the Board Holder 1 52 1 5 Check Every 560 Hours Every Month 1 54 1 5 1 Checking the Exhaust Cleaner before Operation 1 54 1 5 2 Transf...

Page 9: ...ker 2 8 2 1 12 Chip Eject 2 8 2 1 13 Recognition 2 9 2 1 14 Camera 2 9 2 1 15 Network 2 10 2 1 16 Feeder Base 2 12 2 1 17 Feeder Timer 2 12 2 1 18 Action Parameter Configuration 2 13 2 1 19 Option Configuration 2 13 2 2 Procedures of Machine Parameter Teaching 2 14 2 2 1 Head Camera 2 16 2 2 2 XY Plane Calibration 2 22 2 2 3 Load Cell Calibration 2 27 2 2 4 Head Z Origin 2 30 2 2 5 Mounting Force ...

Page 10: ...or Vacuum Pump 3 Thermal Error 3 17 3 2 10 Disconnection I O fiber lines 1 to 5 3 18 3 2 11 Area Sensor Detect Operator side Front Area Sensor Detect Operator side Rear Area Sensor Detect Antioperator side Front Area Sensor Detect Antioperator side Rear 3 19 3 2 12 Chip Eject Conveyor Full Stop 3 20 3 2 13 Tape Float Stop 3 20 3 2 14 DT10F 2 and 3 Cover Open 3 21 3 2 15 DT20F 2 and 3 Magazine Exch...

Page 11: ...ine 3 47 3 5 1 The Input Check after Error 3 47 3 5 2 The Output Check after Error 3 48 Chapter4 UPDATING 4 1 Updating the Recognition Device 4 2 4 1 1 Updating Procedure 4 2 4 1 2 Error Massages Updating 4 3 4 2 Updating the System 4 4 4 2 1 Installing the System Ver 2 20 or Later 4 4 4 2 2 Installing the Screen Transfer System 4 4 4 2 3 Installing the System Disk 4 5 Chapter5 DISCARDING THE PROD...

Page 12: ...G DIAGRAM Common B 6 LOAD WIRING DIAGRAM Common Appendix C CONTROL BOX C 1 CPU BOX C 2 POWER BOX C 3 DRIVER BOX1 C 4 DRIVER BOX2 CE standard version C 5 PUMP UNIT C 6 400V TRANS BOX CE standard version Appendix D SETUP DIAGRAM Appendix E WHOLE CONNECTION DIAGRAM CM120 DT20 Appendix F DIRECT TRAY FEEDER DT20F 20U F 1 TRAY UNIT F 2 LOAD WIRING DIAGRAM F 3 LOAD WIRING DIAGRAM Supplying part F 4 SETUP...

Page 13: ...ngs are only some examples of the symbolic indications This indication refers to a situation which is considered that there is imminent danger of death or serious injury This indication refers to a situation which is considered that there is a possibility of death or serious injury This indication refers to a situation which is considered that there is a possibility of only injury or physical dama...

Page 14: ...itions CE standard version M32E 0 1 J Q B feeder tables will have serious injury Electrical power indication f 0 1 K 1 B DANGER DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside 0 1 P 9 B WARNING DO NOT DISABLE SAFETY SENSOR You will have serious injury by active part if you disable safety sensor 493C 003P00 tiff 0 1 N C B WARNING ELECTRIC SHOCK ...

Page 15: ...A DANGER DO NOT TOUCH ACTIVE PART WHEN OPERATING You will have serious injury if you touch the active part 0 1 N M B WARNING WORKER OPERATING IN THE BACK Make sure that no worker is in the back when machine starting 0 1 K 1 B DANGER DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside 493C E MMA00 A03 01 0 1 N C B WARNING ELECTRIC SHOCK You will hav...

Page 16: ...ous injury if you touch the active part inside 0 1 J X A DANGER DO NOT TOUCH ACTIVE PART WHEN OPERATING You will have serious injury if you touch the active part 0 1 N L B WARNING WORKER OPERATING IN THE FRONT Make sure that no worker is in the front when machine starting Electrical power indication f Electrical power indication f 0 1 N C B WARNING ELECTRIC SHOCK You will have serious electric sho...

Page 17: ...worker is in the front when machine starting 0 1 J X A DANGER DO NOT TOUCH ACTIVE PART WHEN OPERATING You will have serious injury if you touch the active part 0 1 K 1 B DANGER DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside 0 1 N C B WARNING ELECTRIC SHOCK You will have serious electric shock if you touch electric active part inside 493C E MMA...

Page 18: ...AZINE LIFT MOVING UP AND DOWN You will have serious injury if you touch moving magazine lift 0 1 K 1 B DANGER DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside 0 1 J X A DANGER DO NOT TOUCH ACTIVE PART WHEN OPERATING You will have serious injury if you touch the active part Direct tray feeder DT20F 20U option Warning label indicated positions To ...

Page 19: ...re are four emergency stop buttons Pressing any one of them stops operation Press the nearest one Remove the cause of the danger or abnormality then re start the machine To reset the emergency stop button pull it forward M33E 2B WARNING 1 Front operation panel 4 Left on rear side 493C 001P00 tiff E MERGEN C Y STOP E MERGEN C Y STOP E MERGEN C Y STOP E MERGEN C Y STOP E MERGEN C Y STOP 3 Left on fr...

Page 20: ...vels of procedure shown below for each kind of work Cutting off the power supply of the machine For repairing the control box Power supply OFF This is used to turn off power supply normally For replacing the control part such as the sensor For disassembling or replacing parts Servo switch OFF For changing production board and daily inspection For placing or removing board on the conveyor For setti...

Page 21: ...R WHEN OPER ATING You will have serious injury if you touch the active part inside L02E DO NOT TOUCH AC TIVE PART WHEN OPERATING You will have serious injury if you touch the active part 493C E MMA00 A03 01 L04EC HOT SURFACE You will have serious burn if you touch the hot surface ...

Page 22: ...worker in front of the machine Make sure that no worker is in the front when machine starting L19EB M03EB DO NOT PLACE ANY OBJECTS WHICH CARRY ELECTRIC CURRENT INSIDE THE ELECTRICAL EQUIP MENTS There is a risk of electric shock or leak M09E TAKE CARE NOT TO PINCH YOUR HANDS OR FINGERS You will have serious injury if your hands or fingers are caught in the conveyors during manual or automatic width...

Page 23: ...ressure actuates the machine Before inspecting pneumatic equipment cut off the air supply and exhaust the air from the equipment Switch OFF the power M11E DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MA CHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer M62EB DO NOT TURN OFF THE SERVO SWITCH ...

Page 24: ...rt with dry cloth If the machine is not going to be used for a long period turn off the breaker connected with the machine M86E FIRMLY INSERT THE POWER AND OTHER PLUGS Imperfect plugging in may cause fire because of electric shock and generated heat Do not use the damaged plug or loose outlet M87E M88E DO NOT INSERT OR REMOVE POWER AND OTHER PLUGS BY WET HAND If plugged in or unplugged by wet hand...

Page 25: ...T OR IN LET OF THE FAN The temperature inside of the machine will rise and the machine may malfunction Do not block off the outlet or inlet of the fan Periodically clean the filters of the outlet and inlet M23E ONLY THE PERSON IN CHARGE MUST CHANGE THE DATA The machine may runaway or malfunction The data must be changed only by a trained specialist in charge M24EB TAKE AWAY TOOLS FROM THE INSIDE O...

Page 26: ...on and maintenance should be carried out by a trained person in charge of maintenance according to the instructions in MAINTENANCE MANUAL BEFORE PERFORMING AUTOMATIC WIDTH ADJUSTMENT BE SURE TO VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR Boards or other objects may drop from the con veyor causing damage to the boards or the ma chine If there are any boards or other objects on the conveyo...

Page 27: ...intenance 1 Key switch for maintenance at our company This switch which is targeted for the technician belonging to our company or the commis sioned maintenance technician can release all of the safety cover interlocks It is used for such an extensive maintenance work as you cannot perform 2 Feature of key switch for maintenance at our company It is dangerous to use this maintenance key because th...

Page 28: ...sible laser M72EB DO NOT LOOK AT A DIRECT LASER BEAM OR A REFLECTED LASER BEAM ON A MIRROR Your eyes or body may be disabled WARNING ABOUT DISPOSAL OF COMPONENTS CONTAINING MERCURY NOTICE This product has a fluorescent lamp that contains a small amount of mercury It also contains lead in some components Disposal of these materials may be regulated in your community due to environmental considerati...

Page 29: ... are attached to the machine Operate and maintain the machine according to instructions on the label The label below is not attached to the machine without the lead checker 1764C3AA 493C 001P00 tiff Never diassemble LASER UNIT CLASS 1 LASER PRODUCT DANGER Invisible Laser radiation when open AVOID DIRECT EX POSURE TO BEAM ...

Page 30: ...number CM120 MU 493C 002P00 tiff This is attached to the left on the rear side of machine Actual numbers are shown on the plate instead of Serial plate for CE standard version Serial plate for nonstandard version The cover and the transformer of 400V are option for the nonstandard version CM120 MU KXF 493C CM120 MU KXF 493C ...

Page 31: ...463C AA00 Serial plate for CE standard version Serial plate for nonstandard version DT20F 20U KXF 4A3C SERIAL PLATE This is attached to the left on the rear side of machine Actual numbers are shown on the plate instead of DT20F 20U KXF 4A3C ...

Page 32: ...32 493C E MMA00 A04 02 PRECAUTIONS FOR USE How to stop the vacuum pump motor NOTICE Vacuum pump motor does not stop with emergency stop switch and cover switch Stop it with main switch Vacuum pump 493C 003P ...

Page 33: ...rd versions Therefore this manual describes the machines using the illustrations of CE standard version CE standard version Front side Rear side Orange Clear Green 493C 001P Conveyor cover Transformer of 400V Feeder cover 493C 002P Front side Rear side Red Yellow Green 493C AA00 493C AB00 Nonstandard version ...

Page 34: ...escription Title Title Actual operation Actual operation Supplementary description on operation Supplementary description on operation Operating procedure number Operating procedure number These show operation flow These show operation cause and effect This shows referential item This shows engineer s operation This shows pressing a key on touch panel This means pressing UNLOCK and then START on o...

Page 35: ...ed on the run time enables to run the machine in a more stable condition Also Maintenance mode can be used for making the operation easy This chapter is constructed as follows 1 1 Outline of Maintenance Maintenance period and history and entering Maintenance mode to be used for operation are described Also the list of item for each period and unit is shown 1 2 Lubricating How to use the grease gun...

Page 36: ...assed the item blinks in yellow on Main Menu When the period is over that does in red The left screen is displaying three items to indicate the position on the screen 1 Press Machine parameter The Machine parameter menu screen ap pears 2 Press Machine mainte The Machine mainte screen appears To the next page Run time is added to that of previous maintenance Check operation Maintenance Renewal of h...

Page 37: ...icians select Routine maintenance 4 Move the cursor to the item blinking the column of caut and press Manual Contents of item blinked on the Main menu screen is displayed on the screen for Manual 5 Check the contents of item Carry out the maintenance to check the contents of operation 6 Press 2 1 To the next page 433C EEn MpMmMa 001 493C E MMA01 A01 02 ...

Page 38: ...d is calculated History is renewed Past maintenance history can be checked 1 Press History Press History on the Routine maintenance The History screen of selected item is dis played Check the history information The history information is displayed in the descendent order 493C E MMA01 A01 01 433C EEn MpMmRm 001 3Y3C EEn MpMmRm 003 ...

Page 39: ...pears Manual moving Each axis and unit move to the maintenance position X Y unit moves to the feeder bay 1 or 4 de pending upon the operation The shutter of nozzle stocker opens and closes Continuous moving The axis or unit after applying grease and lubricating automatically moves and grease is spread to whole of stroke Move to origin When it is necessary to return the specified axis or unit to th...

Page 40: ...z z o N 1 e c a f p o t d n a e d i s n I n a e l C 8 4 1 0 1 r o y e v n o c d r a o b t f e L 1 r o s n e s n o i t c e t e d d r a o b f o e c a f r u S n a e l C 1 1 r o y e v n o c d r a o b t h g i R 1 r o s n e s n o i t c e t e d d r a o b f o e c a f r u S n a e l C 2 1 r e d l o h d r a o B 1 n i p t r o p p u s d n a s g n i d n u o r r u S t r a p g n i t r e s n i n a e l C 9 4 1 2 r ...

Page 41: ...e s a e r g y l p p A 0 0 3 e t s a P y l o M 2 5 1 3 r o y e v n o c d r a o b t f e L 1 r e f s n a r t d r a o b t l e b r e f s n a r t d r a o B r e l l o r k c e h C 3 5 1 2 g n i r a e b r a e n i L e s a e r g y l p p A 2 A I N A B L A 4 5 1 3 t f a h s w e r c S 4 r o y e v n o c d r a o b t h g i R 1 r e f s n a r t d r a o b t l e b r e f s n a r t d r a o B r e l l o r k c e h C 3 5 1 ...

Page 42: ... i t a c i r b u l d n a k c e h C s l i O e c n e r e f e R 1 p m u p m u u c a V 1 t n e m e l e r e t l i F e g n a h C 2 g n i k c a p d n a e v l a V 1 8 1 493C 031TE 493C 032TE o N s e m a n t i n U n o i t a c i r b u l d n a k c e h c f o s n o i t i s o P n o i t a c i r b u l d n a k c e h C s l i O e c n e r e f e R 1 t i n u R M 1 t n e m e l e r e t l i F e g n a h C 2 d a e h r e f s...

Page 43: ...a t r e d l o h e l z z o N 3 s p m a l C s w a l C e s a e r g y l p p A 2 5 1 4 r o t c e l f e r e g r a L n a e l C 2 5 1 5 g n i r p s d n a w a l c k c u h c e l z z o N e g n a h C 5 h c u o t r o l o C l e n a p 1 e d i s t n o r f e c a f l e n a p h c u o T n a e l C 1 4 1 2 e d i s r a e r e c a f l e n a p h c u o T 3 4 1 6 d r a o b t f e L r o y e v n o c 1 t f a h s w e r c S e s a ...

Page 44: ...n o i t p o 1 g n i r a e b r a e n i L e s a e r g y l p p A 7 5 1 7 1 F 0 2 T D U 0 2 l a n o i t p o 1 h s u b r a e n i l g n i t c e j e y a r t y t p m E e s a e r g y l p p A 8 5 1 2 r e w a r d t e l l a p f o g n i r a e b r a e n i L 3 t r a p y l p p u s y a r t f o k c a p g n i d i l S 4 r e t f i l f o r e w o l l o f m a C 5 r e t f i l f o w e r c s l l a B e t a c i r b u L 8 1 m ...

Page 45: ...w for elevating the support pin inserting part 6 Ball screw for elevating 7 Linear bearing for elevating 1 NG chips transfer box 4 Board transfer roller 4 Board transfer belt 2 Surroundings of board holder and support pin inserting part 1 Ball screw 1 Exhaust cleaner 493C E MMA01 A01 02 1 Screw shaft 2 Linear bearing 3 Board transfer belt 3 Nozzle taper face 4 Nozzle reflector 1 Pickup pad Cl Cl G...

Page 46: ...1 Top face 1 Feeder setting face 3 Empty tape duct 2 Empty tape box 493C E MMA01 A01 00 1 Linear bearing 4 Cam follower of lifter 1 Linear bush of empty tray ejecting part 3 Sliding pack of tray supply part 2 Linear bearing of pallet drawer 5 Ball screw of lifter Ch Cl Ch Cl Ch Cl Ch Cl Ch Cl Ch Cl Gr Gr Gr Gr Gr Gr 18 Vacuum pump 1 Filter element 2 Valve and packing Ex Ex ...

Page 47: ...f following 4 parts Make sure of firm setting of the nozzle to the main body before use 1 2 1 Setting the Cartridge 1 Screw the cartridge from which the cap is removed to the grease gun Screw it firmly The looseness may cause the leak of grease 2 Pull out the chain and lock it to the groove of oil cylinder Cartridge 200g 493C E MMA01 A02 02 Nozzle Oil cylinder Grease gun 1 2 To the next page Chain...

Page 48: ...the Grease Gun 1 Insert the nozzle tip into the grease nipple 2 Move the lever several times Make sure of full opening and closing of the lever completely The insufficient movement of lever does not move the grease in the car tridge 3 Remove the nozzle from the grease nipple If the grease is pushed out from the grease nipple clean it with a cloth etc Remained grease may drop on the board during pr...

Page 49: ...g unit to the edge 2 Clean the old grease Use a cloth 3 Lubricate a Grease nipple is on the sliding unit Grease through the grease nipple with a grease gun b Without the grease nipple Directly apply grease to the groove of rail It is unnecessary to apply it to other place 4 Move the sliding unit slowly at full stroke Lubricate the ball screw alike Linear bearing Ball screw Bearing and cam follower...

Page 50: ... c a f u n a M 1 s w e r c s l l a b r o g n i r a e b r a e n i L e s a e r G 2 A I N A B L A L L E H S A W O H S 2 r e d o c n e r a e n i L e s a e r G L 0 5 M E E T O K Y L O M G N I N R O C W O D 3 w a l c p m a l c e l z z o N t n a c i r b u l e k i l e t s a P 0 0 3 e t s a P y l o M d t L o C t n a c i r b u L o c i m u S ...

Page 51: ... of MR unit Checking the MR unit 1 Check the air pressure Air pressure standard 0 49 MPa to 0 78 MPa For the air pressure out of the standard adjust it by the valve 2 Check the water receiver Before the bottle is half filled empty the water Air pressure gauge Valve operation 1 Unlock 2 Adjust 3 Lock Water receiver 493C E MMA01 A03 02 433C 007P 493C 001P ...

Page 52: ...ore setting the tape feeder and tube feeder to feeder base option of them clean the setting face Dust on the setting face can cause the fault pickup 1 Turn off the servo switch 2 Clean the setting face with the vacuum cleaner or broom Feeder base optional Setting face OFF ON SERVO 493C E MMA01 A03 01 ...

Page 53: ...the feeder base optional Cast off the waste tape in the empty tape box not only after operation but also during operation before it gets full of tape 1 Turn off the power 2 Empty chips from the NG chip eject ing box 3 Cut off the tape coming out of the outlet of empty tape duct 4 Cast off the tape or dust in the empty tape box NG chip ejecting box Empty tape Empty tape box RELEASE TRIP O F F ON R ...

Page 54: ...running the tape feeder 1 Turn off the power Otherwise check that the power has already been turned off 2 Remove the set tape feeder Removing the tape feeder OPERATING MANUAL For Operators 3 Put the empty tape box under the empty tape duct to clean 4 Blow the air through the inserting part with an air ejector Empty tape box Empty tape duct outlet Empty tape duct inserting part RELEASE TRIP O F F O...

Page 55: ... turned OFF at the front side 1 Turn off the power 2 Clean the color touch panel with a cloth Do not use solvents Be careful not to give shock or damage to the panel When you cannot clean the dirt with just a cloth use the deleted neutral detergent applied to the cloth OFF ON OFF Front side Rear side Front side Rear side Front side Clean Clean lubricate and check Preparing for production RELEASE T...

Page 56: ...glass and camera marker of the line camera Dirt on these may cause the fault recognition 1 Turn off the power Check that the power has already been turned off 2 Clean the line camera cover glass and camera marker with a cloth Line camera cover glass Camera marker RELEASE TRIP O F F ON R E S E T 493C E MMA01 A04 01 ...

Page 57: ...eaning the Color Touch Panel Front Side 1 4 4 Cleaning the Load Cell Unit Rear Side The load cell unit is the unit for the automatic correction of mounting load of transfer head or automatic nozzle height teaching Dirt on this unit may effect the corrected value of calibration 1 Turn off the power Otherwise check that the power has already been turned off 2 Clean the top face of load cell unit wit...

Page 58: ...Turn ON the power 2 Turn OFF the servo switch 3 Put the scale in the sensor area When the sensor area is shielded check that the red LED of the sensor on receiving side lights L13EB DO NOT DISABLE SAFETY SENSOR You will have serious injury by active part if you disable safety sensor Do not remove the sensor put any objects in or turn off the switch so that the safety sensor work properly and effec...

Page 59: ...rly to worsen the mount accu racy and make false pickup Nozzle taper face This is the part to be chucked by the nozzle holder of the transfer head The taper face or chucking groove with dust or dirt causes air leakage or false chucking Nozzle reflector This is the black resin part To prevent the surface from being dirty the special coating is given to it Chips are recognized reflecting the LED lig...

Page 60: ...the vacuum at the nozzle tip slow and does not activate the quality of machine itself Operating procedures 1 Checking the arrangement of nozzle 2 Removing the nozzle 3 Cleaning the nozzle holder taper face 4 Cleaning the vacuum filter 5 Cleaning the nozzle change 6 Setting the nozzle 7 Rechecking the arrangement of nozzle Pin Transfer head Vacuum filter Gasket 493C E MMA01 A05 04 433C 055P 433C 08...

Page 61: ...prevent fault setting output the position of each nozzle before operation 1 Press Product config The Production config screen appears 2 Press Nozzle arrangement The Nozzle arrangement screen appears 3 Press The illustration of the touch panel screen is output This screen illustration represents the layout of nozzle viewed from the rear side of the machine 433C EOp PcNa 001 493C E MMA01 A05 03 ...

Page 62: ... Turn on the servo switch 2 Press UNLOCK and The head unit moves to the feeder bay 4 3 Turn off the servo switch 4 Put boxes under the head unit It needs to prepare for falling down of tools clamp of nozzle holder or screws inside of machine Front side OFF ON SERVO OFF ON SERVO Move to feeder bay 4 493C E MMA01 A05 03 1 2 4 3 C B A 433C 056P 433C 085E ...

Page 63: ...ozzle holder Remove the nozzle from each of A B and C transfer heads 3 Cleaning the nozzle holder taper face 1 Clean the nozzle holder taper face with a cotton bud soaked with the waterfree alcohol Clean the nozzle holder taper faces of each of A B and C transfer heads Nozzle Nozzle holder taper face 493C E MMA01 A05 03 433C 057P Claws clamp Nozzle holder 433C 086E A cotton bud 433C 087E 433C 058P...

Page 64: ... transfer heads falls down and the pin fixing the vacuum filter appears from the shade of cover 3 Turn off the servo switch 4 Remove pins from the transfer head Loosen the pin with a screw driver Remove pins from each of A B and C transfer head Screw driver OFF ON SERVO OFF ON SERVO 1 2 3 493C E MMA01 A05 05 433C 059P AZ axis down BZ axis down CZ axis down Pins ...

Page 65: ...ersonic cleaning Before setting to the transfer after cleaning dry the vacuum filter completely 7 Return the vacuum filter to the former position with the tweezers Be carefull of direction of filter Projection is located on the operator s side 6 Set the pin to the transfer head Tighten the pin with the screw driver Vacuum filter Tweezers 493C E MMA01 A05 02 433C 060P 433C 055P 493C 027E Vacuum fil...

Page 66: ... Cleaning filter first time 2 Vacuum pressure check OK 2 Filter check Is judgment OK 1 Cleaning filter second time 3 Exchanging filter 5 Cleaning route of piping 4 Setting vacuum sensor 2 Vacuum pressure check OK 2 Filter check Is judgment OK 2 Vacuum pressure check OK 2 Filter check Is judgment OK No Yes Yes No Yes Yes No Yes Yes 4 Setting vacuum sensor No No No 493C E MMA01 A05 02 ...

Page 67: ...aned filter Enter the maintenance mode first For entering the maintenance mode 1 1 2 Maintenance Mode The following is the description for after starting the maintenance mode 1 Turn off the servo switch If it has already been turned off this is unnec essary 2 Remove the nozzle from the transfer head If the nozzle is not set to the transfer head this is unnecessary 3 Press Filter check It turns to ...

Page 68: ...G and proceed to No of the flowchart 5 Check the displayed message and press OK If the message is All filters are clean enough it is OK and proceed to Yes of the flowchart If the message is Clean this filter or ex change it for new one it is NG Then check the NG head and proceed to No of flow chart Checking the cleaned filter is over DP3 80 DP3 80 OUT 1 OUT 1 OUT 2 OUT 2 0 ADJ SUNX MODE MODE 443C ...

Page 69: ...2 Press UNLOCK and head to operate axis down Applicable head moves down and you can see the pin fixing the vacuum filter under the cover 3 Turn off the servo switch 4 Remove the pin from the transfer head Loosen the pin with the screw driver Remove the pin from the head to operate To the next page OFF ON SERVO OFF ON SERVO 493C E MMA01 A05 02 Screw driver 433C 059P Pins ...

Page 70: ...r to the former position with tweezers Be careful of direction of filter Projection is located on the operator s side 7 Set the pin to the transfer head Tighten the pin with the screw driver Exchanging the filter is over 493C E MMA01 A05 00 Vacuum filter Tweezers 433C 055P 493C 027E Vacuum filter Tweezers 433C 055P 493C 028E Projection Screw driver 433C 059P Pins ...

Page 71: ...cuum sensor 1 Turn off the servo switch If it has already been turned off this is unnec essary 2 Remove the nozzle from the transfer head If the nozzle is not set to the transfer head this is unnecessary 3 Press Filter check To the next page OFF ON SERVO 493C E MMA01 A05 01 433C 057P ...

Page 72: ... pressing the MODE mode key for three seconds When OFF appears let it go soon If the indicator displays ON keep pressing the MODE MODE mode key for three seconds again The key protection of vacuum sensor is can celed To the next page DP3 80 DP3 80 OUT 1 OUT 1 OUT 2 OUT 2 0 ADJ SUNX MODE MODE 443C 355E DP3 80 OUT 1 OUT 1 OUT 2 OUT 2 0 ADJ SUNX MODE MODE DP3 80 OUT 1 OUT 1 OUT 2 OUT 2 0 ADJ SUNX MOD...

Page 73: ...y of vacuum sensor once The sensor displays P 2 10 Press either or key of vacuum sensor so that the vacuum sensor displays the following value Head A is PA0 30 Head B is PB0 30 Head C is PC0 30 e g As for the head A press or key so that 280 30 310 appears when PA0 recorded at the procedure 5 is 280 To the next page 443C 357E DP3 80 OUT 1 OUT 2 0 ADJ SUNX MODE DP3 80 OUT 1 OUT 2 0 ADJ SUNX MODE DP3...

Page 74: ...of vacuum sensor four times The inspection mode current value reap pears 12 Keep pressing the MODE mode key for three seconds When ON appears let it go soon The key protection of vacuum sensor is set Setting the vacuum sensor is over DP3 80 OUT 1 OUT 2 0 ADJ SUNX MODE DP3 80 OUT 1 OUT 2 0 ADJ SUNX MODE 443C 361E 443C 362E 493C E MMA01 A05 00 ...

Page 75: ...ess UNLOCK and head to operate axis down Each transfer head of A B and C moves down and you can see the pin fixing the vacuum filter under the cover 3 Turn off the servo switch 4 Remove the pin from the transfer head Loosen the pin with the screw driver Remove the pin from the head to operate To the next page OFF ON SERVO OFF ON SERVO 493C E MMA01 A05 01 Screw driver 433C 059P Pins ...

Page 76: ...sfer head 6 Remove the filter housing from the transfer head Pull out the piping of joint Remove the housing with the wrench 7 Clean the filter housing Carry out washing with supersonic waves or air ejector To the next page 443C 369E 493C E MMA01 A05 00 Vacuum filter Tweezers 433C 055P 493C 027E Joint Filter housing 493C 022P ...

Page 77: ...e pin with the screw driver 10 Remove the silicon tube of nozzle holder 11 Clean the route of piping to the nozzle holder with the air ejector Hold the nozzle holder with a cloth to prevent the dust from spreading 12 Return the silicon tube to the former position Cleaning the route of piping is over 493C 023P 493C 024P 493C E MMA01 A05 00 Screw driver 433C 059P Pins 493C 032E ...

Page 78: ...th an air ejector Blow the air from the nozzle tip direction At this time be careful not to touch the nozzle tip with an air ejector 2 Clean the nozzle taper face with a cloth 3 Clean the nozzle tip nozzle with a cloth 4 Clean the nozzle reflector with a cloth Do not use any solvent because it may cause discoloration deformation and peeling of the glue of the nozzle reflector Air ejector Nozzle ta...

Page 79: ...up pad The nozzle with pickup pad made of polyurethane is used for the stable pickup of chips For the pickup pad with some damages change that pad or nozzle itself Nozzle No 1004 and 1005 1 Remove the damaged pickup pad 2 Set the new pickup pad 493C E MMA01 A05 00 433C 065P 433C 066P ...

Page 80: ...s output at the operating procedure 1 Checking the arrangement of nozzle 1 Turn on the servo switch 2 Press UNLOCK and Move to origin AZ UNLOCK and Move to origin BZ UNLOCK and Move to origin CZ in order Each of A B and C transfer heads moves up at each origin position 3 Turn off the servo switch OFF ON SERVO OFF ON SERVO To the next page 1 3 493C E MMA01 A05 03 2 ...

Page 81: ...zzle Fitting the narrower part of nozzle to the θ direction stopper of nozzle holder hold up the nozzle vertically from the bottom and push it lightly until it is chucked Set the nozzle to each of A B and C transfer heads 7 Rechecking the arrangement of nozzle After setting nozzles recheck the position and direction of nozzle set to the transfer head The Nozzle arrangement screen represents the ar...

Page 82: ...uction The transfer head changes and chucks the nozzle from this unit if necessary Dirt on the nozzle stocker causes that on the nozzle reflector 1 Turn off the servo switch Otherwise check that it has already been turned off 2 Remove the tube feeder from the tube feeder base of feeder bay 4 Removing the tube feeder OPERATING MANUAL For Operators 3 Press UNLOCK and The shutter of nozzle stocker op...

Page 83: ...ve the dust in the nozzle stocker with tweezers 6 Clean the top face of nozzle stocker with a cloth soaked with the waterfree alcohol Especially be careful not leave dirt on the contacting face between it and the nozzle reflector Nozzle reflector and contacting face 493C E MMA01 A06 00 433C 067P 433C 068P 433C 069P ...

Page 84: ...he nozzle stocker Check the arrangement of nozzle on the Nozzle arrangement screen output in 1 4 6 Cleaning the Transfer Head and Nozzle 1 Checking the arrangement of nozzle Set the print mark of nozzle Nozzle No to the rear side of machine 9 Turn on the servo switch Print mark Nozzle No Rear side of machine OFF ON SERVO 493C E MMA01 A06 02 To the next page 433C 041E 433C 061P 433C 062P ...

Page 85: ...viates from the set position the shutter may not be closed In such a case open the shutter again and insert the nozzle properly 11 Turn off the servo switch 12 Check the nozzle arrangement again The Nozzle arrangement screen represents the arrangement of nozzle viewed from the rear side of machine Be careful of nozzle direction OFF ON SERVO 493C E MMA01 A06 01 Noz stk shtr close ...

Page 86: ... apply grease to the linear bearing of board holder board width adjustment linear bearings of left and right conveyor and screw shaft 1 Turn on the servo switch 2 Press UNLOCK and The board holder moves up to the mainte nance position 3 Turn off the servo switch OFF ON SERVO OFF ON SERVO PCB stage rise 493C E MMA01 A06 01 To the next page 433C 070P ...

Page 87: ...ccurate position is required in setting the support pin as the dual side mounting is set mark at the inserting part and so on 5 Clean the dust and dirt with a broom or a cloth 6 Insert the support pin into the support pin inserting part 493C E MMA01 A06 00 Support pin Support pin inserting part 433C 070P Support pin 0315C3AA ...

Page 88: ...1 Checking the Exhaust Cleaner before Operation Check and clean the water in exhaust cleaner Checking the exhaust cleaner 1 Check the water Before the cleaner is half filled empty the water Water in the cleaner depends upon the condi tion for each machine 000RC3AA 433C 043P ...

Page 89: ...large reflector can be the cause of fault recognition 1 Press UNLOCK and The X Y unit moves and the head unit moves to the feeder bay 1 2 Turn off the servo switch 3 Remove the nozzle from the transfer head Remove the nozzle from each of A B and C transfer heads Removing the nozzle 1 4 6 Cleaning the Transfer Head and Nozzle 2 Removing the nozzle Large reflector Front side Move to feeder bay 1 1 2...

Page 90: ...enish the oil groove by using it If the lubricant adheres to the area other than the oil groove remove it with a cotton swab etc Recommended lubricant Moly Paste 300 Sumico Lubricant Co Ltd 6 Set the nozzle Set the nozzle to each of A B and C transfer heads Setting the nozzle 1 4 6 Cleaning the Transfer Head and Nozzle 6 Setting the nozzle 7 Turn on the servo switch 8 Press UNLOCK and UX UY The X ...

Page 91: ...es up to the mainte nance position 2 Turn off the servo switch 1 Checking the damage of belt and roller 1 Check them at the edge of each con veyor holder rotating the belt by hand visually Changing belts by check 1 7 1 Changing the Board Transfer Belts and Rollers PCB stage rise 1 Checking the damage of belt and the eccentric of roller Changing the belts and rollers 2 Checking the tension of belt ...

Page 92: ...ressing at the specified tension F with a tension gauge Tension and deflection Tension F Tension gauge Deflection δ Left board conveyor Board holder Right board conveyor Measuring position r o y e v n o c d r a o b t f e L r o y e v n o c d r a o B r o y e v n o c d r a o b t h g i R F n o i s n e T N 6 9 1 6 9 1 6 9 1 n o i t c e l f e D δ m m 3 5 0 2 5 0 3 5 0 493C E MMA01 A07 01 ...

Page 93: ... the left and right board conveyors Move the pulley for tension adjustment and adjust Adjusting by the board holder To loosen the belt of pulley for tension adjustment of board holder do it holding the nut on the opposite side with wrenches Pulley for tension adjustment Hole for tension adjustment Nut Hole for tension adjustment Pulley for tension adjustment 493C E MMA01 A07 00 433C 084P 433C 085P...

Page 94: ...ng part and apply grease to the linear bearing of board holder board width adjustment linear bearings of left and right conveyor and screw shaft 1 Turn on the servo switch 2 Press UNLOCK and The board holder moves up to the mainte nance position 3 Turn off the servo switch OFF ON SERVO OFF ON SERVO PCB stage rise 493C E MMA01 A07 01 To the next page 433C 070P ...

Page 95: ...dual side mounting is set mark at the inserting part and so on 5 Turn on the servo switch 6 Press UNLOCK and The movable rail of board holder and left and right board conveyors move to the middle position Left board conveyor Right board conveyor OFF ON SERVO 493C E MMA01 A07 01 Wd adj center posn Board holder 433C 072P 433C 073P 433C 071P Support pin Support pin inserting part 433C 070P ...

Page 96: ... of rail at the middle position Check that all of support pins are pulled out before turning on the servo switch 9 Turn on the servo switch Left board conveyor Screw shaft Linear bearing Board holder Right conveyor board Linear bearing Screw shaft Linear bearing 0316C3AA 0315C3AA 0317C3AA OFF ON SERVO OFF ON SERVO To the next page 493C E MMA01 A07 00 ...

Page 97: ...s repeatedly spreading the grease to whole part of linear bearing and ball screw The support pin remained on the inserting part causes error in this time 11 Turn off the servo switch 12 Insert the support pin into the support pin inserting part Support pin Left board conveyor Continuous movement OFF ON SERVO Board holder Right board conveyor 0316C3AA 0315C3AA 0317C3AA 0315C3AA 493C E MMA01 A07 01 ...

Page 98: ...cate through the grease nipple Oil ALBANIA 2 a Front side of linear bearing for board holder elevating b Left of ball screw for elevating the board support pin c Right of ball screw for elevating the board support pin d Front side of ball screw for elevating the board holder e Rear side of ball screw for elevating the board holder f g Left and rear side of linear bearing for elevating the board ho...

Page 99: ...le part of linear bearing and ball screw for elevating 5 Press UNLOCK and Support pin The support pin inserting part repeats moving up and down spreading the grease to the whole part of linear bearing and ball screw for elevating at the inserting part 6 Turn off the servo switch Moving up and down of board holder Moving up and down of support pin OFF ON SERVO OFF ON SERVO 5 4 493C E MMA01 A08 01 4...

Page 100: ...ring and ball screw of each axis of X Y unit and Z axis ball screw of each A B and C transfer head through the grease nipple 1 Turn on the servo switch 2 Press UNLOCK and UX UY The X Y unit moves to the origin position 3 Turn off the servo switch OFF ON SERVO OFF ON SERVO Front side 493C E MMA01 A08 01 1 2 4 3 C B A 433C 090E ...

Page 101: ...and The X Y unit moves and the head unit moves to the feeder bay 4 Sliding unit Rear side Front side Front side OFF ON SERVO 493C E MMA01 A08 01 Sliding unit Front side Rear side Back side Y axis ball screw Y axis linear bearing right conveyor side Y axis linear bearing left conveyor side Y axis ball screw 433C 074P 433C 075P 433C 076P 433C 077P 1 2 4 3 C B A Move to feeder bay 4 433C 091E ...

Page 102: ... of ball screw of transfer head Z axis appears from the shade of plate 8 Turn off the servo switch 9 Lubricate the ball screw and linear bearing of X axis of X Y unit through the grease nipple Oil ALBANIA 2 X axis ball screw X axis linear bearing OFF ON SERVO 1 3 2 493C E MMA01 A08 01 433C 074P 433C 078P 433C 079P AZ axis down BZ axis down CZ axis down Back side ...

Page 103: ... servo switch 12 Press UNLOCK and Continuous moving AZ UNLOCK and Continuous moving BZ and UNLOCK and Continuous moving CZ in order Each of A B and C transfer heads goes and returns at full stroke of each Z axis repeatedly spreading the grease to the whole part of ball screw AZ axis BZ axis CZ axis OFF ON SERVO To the next page 493C E MMA01 A08 01 433C 079P 1 3 2 ...

Page 104: ...NLOCK and UY After X axis of X Y unit moves to the origin Y axis goes and returns at full stroke of X axis repeatedly spreading the grease to the whole part 15 Turn off the servo switch The operation with the power turned on at the rear side of machine is over X axis continuous movement Y axis continuous movement Front side OFF ON SERVO 493C E MMA01 A08 01 13 14 1 2 4 3 C B A 1 2 4 3 C B A Front s...

Page 105: ...es lubricating DT10F 3 Directly apply grease to the grooves of six liner bearings 1 Turn off the power 2 Apply grease to the linear bearing nearest to the board conveyor Oil ALBANIA 2 3 Move the pallet forward and open the cover then lubricate to the linear bearing inside Oil ALBANIA 2 Linear bearing Linear bearing RELEASE TRIP O F F ON R E S E T 493C E MMA01 A08 00 0440C3AB 433C 087P ...

Page 106: ... part Oil ALBANIA 2 Directly apply grease and slowly move the sliding part at full stroke several times after applying 3 Lubricate the linear bearing of pallet drawer Oil ALBANIA 2 Applying grease is not necessary for other part than the groove Empty tray ejecting part Pallet drawer Groove of linear bearing RELEASE TRIP O F F ON R E S E T 493C E MMA01 A08 00 Linear bush 463C AE00 433C 088P 433C 08...

Page 107: ...wer of the lifter Oil ALBANIA 2 Lubricate through the grease nipple 6 Lubricate the ball screw of the lifter Oil ALBANIA 2 Lubricate through the grease nipple Tray supplying part Grease nipple for lubricating ball screw Cam follower Lifter 493C E MMA01 A08 00 463C AE00 433C 091P Sliding pack 433C 090P 433C 092P It is on both of left and right sides 433C 093P ...

Page 108: ...tering from the outside dust seal of linear encoder is usually structured as follows NOTICE In pushing the dust seal into or applying grease carry out followings 1 Do not push more dust seal into the linear encoder than it is necessary It might damage the organization inside 2 Do not use such sharp things as drivers They might damage the dust seal Y axis linear encoder Detection head X axis linear...

Page 109: ...sh the dust seal B into the left position at full length of linear en coder 4 Apply grease to the grease applying surface of the dust seal A with fin gers Oil MOLYKOTE EM 50L 5 Push the dust seal A into the left position at full length of linear en coder Front side Dust seal B Dust seal A OFF ON SERVO 493C E MMA01 A09 01 1 2 4 3 C B A 433C 098E 433C 099E 433C 100E 433C 090E ...

Page 110: ...nd returns at full stroke spreading the grease to the whole seal of X axis linear encoder 9 Press UNLOCK and UY After the X axis of X Y unit moves to the origin the detection head of Y axis goes and returns at full stroke spreading the grease to the whole seal of Y axis linear encoder 10 Turn off the servo switch OFF ON SERVO OFF ON SERVO 493C E MMA01 A09 00 1 2 4 3 C B A X axis linear encoder Fro...

Page 111: ...transfer belt 2 Changing the board transfer rollers 3 Setting the board transfer belt Change all of the board transfer belts and rollers in the same procedures 1 Removing the board transfer belt Removed belt can be stored as a spare If it is not stored as a spare cut with nippers and remove it 1 Press UNLOCK and The board holder moves up to the mainte nance position 2 Turn off the power Left board...

Page 112: ...o be Changed Every 3000 Hours Once per Half a Year 3 Catch the flat part of belt with fin gers 4 Move the flat part to the roller 5 Remove the belt pulling out Flat part 493C E MMA01 A10 00 273C 0021 273C 0022 3Y3C 081P 273C IL050 ...

Page 113: ... new board transfer roller 3 Setting the board transfer belt 1 Check the transfer direction of belt Put the arrow mark direction printed on the belt on the transfer direction 2 Insert the flat part of belt into the gap between the roller and guide 3 Pull the flat part through the gap of guide and insert the belt 4 Check the tension of belt For checking and adjusting the tension 1 5 3 Checking the ...

Page 114: ... solvent powder etc enter into the pump the life of consumables will be short and they need to be replaced List of consumables The lives of consumables below vary greatly according to the conditions of use Check for deterioration of quality Check for deformation Check for deformation Check for breakage and leak Check for breakage and leak Check for deformation and deterioration With vacuum gage Vi...

Page 115: ...inder and unscrew three flat countersunk head screws 2 Remove the cup packing retainer and intake valve interference prevention rubber 3 Set the cylinder to the casing and put the cup packing at the center of it then push the cup packing retainer into the cylinder 4 Clean off dirt on the cup packing retainer and intake valve interference prevention rubber 5 Place the cup packing retainer on the cu...

Page 116: ...nner that fits the width across flat of the hexagonal part Depending on the use environmental conditions the silencer may be clogged earlier NOTICE Never disassemble the silencer The noise absorbing material cannot be replaced Pump head cover Silencer Gasket Exhaust valve Pump head plate O ring Cylinder Intake valve interference prevention rubber Cup packing retainer Cup packing Connecting rod Bea...

Page 117: ...ode of new battery 6 Insert the board to the inner part of throttle completely and fix it with 2 screws 7 Turn on the power and read all data saved Keep on turning on the power for charge for a long time NOTICE Make sure of saving the machine data machine parameter and recognition data to the floppy disk before the operation to change M59EB CUT OFF THE POWER SUPPLY BEFORE CARRYING OUT ANY WORK FOR...

Page 118: ...N1 CN7 CN6 CN5 TX1 RX1 OPT5 OPT4 OPT2 OPT3 OPT1 MCMJEX CN3 CN2 CN4 OPT2 OPT1 CN1 CN2 CN1 CN3 CN4 CN5 SCMWEX PR13 EX PRM8 EX CN7 CN1 CN8 CN2 CN9 CN3 CN10 CN11 CN5 CN4 CN4 CN2 CN1 CN3 MC14EX CN1 CN2 CN3 CN4 CN5 MC14EX CN1 CN2 CN3 CN4 CN5 EC73CX CN4 CN3 CN1 CN2 GND 24V 12V GND 12V GND 5V CN8 CN7 CN6 CN5 NFMECX CN5 CN3 CN1 CN2 CN4 Replacing the Consumable Parts ...

Page 119: ...t in Back Light Replacement Procedure 1 Turn OFF the power supply of the machine 2 Remove the front cover of the color touch panel and take down the cover M59EB CUT OFF THE POWER SUPPLY BEFORE CARRYING OUT ANY WORK FOR THE MACHINE You will have a serious electric shock WARNING To the next page 493C 025P Replacing the Consumable Parts 493C E MMA01 A11 00 Back light Color touch panel 493C 049E Front...

Page 120: ...t 7 Connect the power supply connector 8 Restore the raised bending with a needle nose plier and the like 9 Attach the replacement back light 10 After the color touch panel has been attached attach its front cover 11 Turn ON the power supply of the machine Make sure the back light turns on One M3 countersunk screw 493C 026P 493C 029P 1 Power supply connector 493C 030P Replacing the Consumable Part...

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