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Panasonic Inverter R32 Series, Technical Data & Service Manual


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1-11-27

  Do not open the 3-way valve until the piping installation is completed.

•

  It is closed during shipment.

•

  During installation the side panel may warp if only the 

fl

 are nut is loosened and tightened with a torque wrench. 

As a result, always be sure to secure to the hexagonal part of the 3-way valve with a spanner, or other tool.

  Refer to the following table for the tightening torque of the 3-way valve 

fl

 are nuts. 

•

  If the nuts are over tightened, they may cause the 

fl

 ares to break or leak.

  Do not add additional force to the valve’s cover.

•

  Using spanners on the cover or valve itself (other than the hexagonal parts) may cause gas leakage.

Avoid using spanners on the cover or parts other than the hexagonal part of the valve. 

Precautions when operating the 3-way valve for piping installation

•

  Use an Allen wrench (Size 4 mm or 6 mm).

  Direction to open

[3-way valve operation method]

Opening :  Open the cover and turn the Allen wrench counter-clockwise until it stops.
Closing  :  Open the cover and turn the Allen wrench clockwise until it stops.

  Ensure not to scratch the inner surface of the valve or the end of the valve shaft.

•

  Once adjustments to the valve are completed, ensure to tighten the valve cap according to the prescribed torque.

Precautions for handling the valve cap

Tightening torque (approx.)

V

alv

e cap

(V

alv

e siz

e)

ø9.52

(Liquid side)

20.6N•m~28.4N•m

(206

f•cm~284 f•cm)

ø15.88

(Gas side)

48.0N•m~59.8N•m

(480 f•cm~598 f•cm)

Service port

10.7N•m~14.7N•m

(107

f•cm~147 f•cm)

  Use a push-rod with a charge hose.

•

  Once adjustments to the valve are completed, ensure to tighten the valve cap according to the prescribed torque.

Precautions for handling the service ports

  For proper connection, align the union and 

fl

 are straight with each other.

  Ensure that the pipes do not come into contact with the compressor’s bolts or exterior panel.
  There is a risk of condensation from the 3-way valve coming out between the insulation material and the indoor unit’s 

piping when you install the outdoor unit above then the indoor unit. Ensure to caulk the connection parts.

Precautions for connecting the pipes

Caulking treatment, etc.

Insulation 
material

Piping

  In high humidity environment, reinforce the insulation material for the refrigerant piping. Failure to do so may result in 

condensation on the surface of the insulation material.

  Use materials with good heat-resistant properties as the heat insulator for the pipes. Ensure to insulate both the gas side 

and liquid side pipes.

  If the pipes are not adequately insulated, condensation and water leakages may occur.

  Ensure that the current insulation covers the pipes up to the unit’s connecting part. 

  If the piping is exposed, it may cause condensation or burn (when touch the pipe).

Precautions for insulation installation

Maximum temperature limit of gas or liquid piping exceeds 120 °C

  Interconnecting refrigerant pipework, i.e. pipework external to the unitary components, should be marked 

with a Class label (see right fi

 gure) every two metres where the pipework is visible.

Label size is 50 mm×50 mm.
This includes pipework located in a ceiling space or any void which a person may access for maintenance 
or repair work within that space.

Class label

  Dimensions when adding 

fl

 are nuts and the tightening torque

Precautions for flare nut installation 

fi

n

o

c

 

e

r

a

l

F

A

 

s

n

o

i

s

n

e

m

i

d

 

n

o

i

t

c

e

s

 

e

r

a

l

F

)

.

x

o

r

p

p

a

(

 

e

u

q

r

o

t

 

g

n

i

n

e

t

h

g

i

T

e

z

i

s

 

g

n

i

p

i

P

 guration

ø 6.35

14.0 N•m~18.0 N•m

(140 

f•cm~180  f•cm)

8.7 ~ 9.1 mm

90° ± 2°

45° ±1° 

ø 9.52

34.0 N•m~42.0 N•m

(340 

f•cm~420  f•cm)

12.8 ~ 13.2 mm

ø 12.7

49.0 N•m~55.0 N•m

(490 

f•cm~550  f•cm)

16.2 ~ 16.6 mm

ø 15.88

68.0 N•m~82.0 N•m

(680  f•cm~820  f•cm)

19.3 ~ 19.7 mm

After piping connection has completed, ensure there is no gas leakage.

  When tightening the 

fl

 are nut, coat the 

fl

 ares (inner surface only) with refrigerant oil on the 

fl

 ares

  Firstly, screw in 3-4 turns by hand.
 

  Ensure not to get oil on the screw part.

Refrigerant oil used is ether-based.

  Once the piping connections are completed, perform leakage inspection using nitrogen gas.
  When 

fl

 ared joints are reused, the 

fl

 are part shall be re-fabricated.

Application for ether-based oil

Service port

Service port

Hexagonal part 
of the valve

Valve shaft

Valve shaft

Valve cap

Valve cap

Flare nut

Flare nut

Gas side

Liquid side

Spanner
(Secure)

Torque 

wrench

Torque 

wrench

(Please use a single, open-end spanner to loosen and 

tighten the liquid side 3-way valve 

fl

 are nut.)

Ensure to do the re-fl

 aring of pipes before connecting to units to 

avoid leaking.

To prevent the ingress of moisture into the joint which could have the potential 
to  freeze  and  then  cause  leakage,  the  joint  must  be  sealed  with  suitable 
silicone  and  insulation  material. The  joint  should  be  sealed  on  both  liquid 
and gas side.

Insulation material and silicone sealant. Please ensure 
there are no gaps where moisture can enter the joint. 

Silicone Sealant must be neutral cure and ammonia free. Use of silicon containing 
ammonia can lead to stress corrosion on the joint and cause leakage.

SM830266-00_大洋州向けR32シングルTD&SM.indb   27

18/03/29   10:20:15

Summary of Contents for Inverter R32 Series

Page 1: ...U2E5B U 100PZ2R8 U 125PZ2R8 U 140PZ2R8 Outdoor Units Type Outdoor Units Type PZ2 Single Split 1 phase Single Split 3 phase 4 Way Cassette Type Ducted Type Low Silhouette Ducted Ceiling Type Indoor Uni...

Page 2: ...those recommended by the manufacturer The appliance shall be stored in a room without continuously operating ignition sources for example open flames an operating gas appliance or an operating electri...

Page 3: ...lect an installation location which is rigid and strong enough to support or hold the unit and select a location for easy maintenance In cases that require mechanical ventilation ventilation openings...

Page 4: ...ay not be adequate or may need re calibration Detection equipment shall be calibrated in a refrigerant free area Ensure that the detector is not a potential source of ignition and is suitable for the...

Page 5: ...fire or heat can produce dangerously toxic gas Confirm after installation that no refrigerant gas is leaking If the gas comes in contact with a burning stove gas water heater electric room heater or...

Page 6: ...gerant charge amount kg Amin minimum indoor floor space m 2 8 8 3 0 5 3 0 8 1 2 2 1 mc The refrigerant charge amount Total of refrigerant at shipment and refrigerant charge amount in the field mmax Ma...

Page 7: ...y Cassette Type 1 9 1 1 10 Electrical Wiring 1 10 1 1 11 1 1 11 Installation instructions Outdoor Unit 1 11 1 Indoor Unit 1 11 29 Type U2 1 11 29 Type E1 Type E1 1 11 71 Type T2 1 11 83 Type F1 Type K...

Page 8: ...Performance 1 7 1 1 7 1 1 7 2 Type E1 Type F1 Ducted Type Ceiling Type 1 1 18 Wall Mounted Type 1 1 34 1 Cooling Capacity Performance Data 1 13 1 2 Heating Capacity Performance Data 1 13 6 1 8 Airflo...

Page 9: ...oz R32 1 45k 51 1 Product dimension Height mm inch 256 10 5 64 695 27 23 64 Width mm inch 840 33 5 64 875 34 29 64 Depth mm inch 840 33 5 64 320 12 38 64 Product dimension Panel H W D mm inch 33 5 95...

Page 10: ...g oz R32 1 45k 51 1 Product dimension Height mm inch 256 10 5 64 695 27 23 64 Width mm inch 840 33 5 64 875 34 29 64 Depth mm inch 840 33 5 64 320 12 19 32 Product dimension Panel H W D mm inch 33 5 9...

Page 11: ...t type amount g oz R32 2 60k 91 7 Product dimension Height mm inch 319 12 9 16 996 39 7 32 Width mm inch 840 33 5 64 980 38 37 64 Depth mm inch 840 33 5 64 370 14 9 16 Product dimension Panel H W D mm...

Page 12: ...pe amount g oz R32 2 60k 91 7 Product dimension Height mm inch 319 12 9 16 996 39 7 32 Width mm inch 840 33 5 64 980 38 37 64 Depth mm inch 840 33 5 64 370 14 9 16 Product dimension Panel H W D mm inc...

Page 13: ...type amount g oz R32 2 98k 105 1 Product dimension Height mm inch 319 12 9 16 996 39 7 32 Width mm inch 840 33 5 64 980 38 37 64 Depth mm inch 840 33 5 64 370 14 9 16 Product dimension Panel H W D mm...

Page 14: ...e amount g oz R32 2 98k 105 1 Product dimension Height mm inch 319 12 9 16 996 39 7 32 Width mm inch 840 33 5 64 980 38 37 64 Depth mm inch 840 33 5 64 370 14 9 16 Product dimension Panel H W D mm inc...

Page 15: ...t type amount g oz R32 2 98k 105 1 Product dimension Height mm inch 319 12 9 16 996 39 7 32 Width mm inch 840 33 5 64 980 38 37 64 Depth mm inch 840 33 5 64 370 14 9 16 Product dimension Panel H W D m...

Page 16: ...pe amount g oz R32 2 98k 105 1 Product dimension Height mm inch 319 12 9 16 996 39 7 32 Width mm inch 840 33 5 64 980 38 37 64 Depth mm inch 840 33 5 64 370 14 9 16 Product dimension Panel H W D mm in...

Page 17: ...3 min 45 1589 Heating m3 min ft3 min 45 1589 Refrigerant type amount g oz R32 1 45 k 51 1 Product dimension Height mm inch 290 11 13 32 695 27 23 64 Width mm inch 1100 100 43 5 16 3 15 16 875 34 29 64...

Page 18: ...ft3 min 52 1836 Heating m3 min ft3 min 45 1589 Refrigerant type amount g oz R32 1 45 k 51 1 Product dimension Height mm inch 360 14 5 32 695 27 23 64 Width mm inch 1100 100 43 5 16 3 15 16 875 34 29 6...

Page 19: ...w Cooling m3 min ft3 min 77 0 2719 Heating m3 min ft3 min 70 0 2472 Refrigerant type amount g oz R32 2 60 k 91 7 Product dimension Height mm inch 360 14 5 32 996 39 7 32 Width mm inch 1100 100 43 5 16...

Page 20: ...Cooling m3 min ft3 min 77 0 2719 Heating m3 min ft3 min 70 0 2472 Refrigerant type amount g oz R32 2 60 k 91 7 Product dimension Height mm inch 360 14 5 32 996 39 7 32 Width mm inch 1100 100 43 5 16 3...

Page 21: ...r flow Cooling m3 min ft3 min 86 0 3037 Heating m3 min ft3 min 78 0 2754 Refrigerant type amount g oz R32 2 98 k 105 1 Product dimension Height mm inch 430 16 15 16 996 39 7 32 Width mm inch 1100 100...

Page 22: ...flow Cooling m3 min ft3 min 86 0 3037 Heating m3 min ft3 min 78 0 2754 Refrigerant type amount g oz R32 2 98 k 105 1 Product dimension Height mm inch 430 16 15 16 996 39 7 32 Width mm inch 1100 100 4...

Page 23: ...ir flow Cooling m3 min ft3 min 89 0 3143 Heating m3 min ft3 min 83 0 2931 Refrigerant type amount g oz R32 2 98 k 105 1 Product dimension Height mm inch 430 16 15 16 996 39 7 32 Width mm inch 1100 100...

Page 24: ...ir flow Cooling m3 min ft3 min 89 0 3143 Heating m3 min ft3 min 83 0 2931 Refrigerant type amount g oz R32 2 98 k 105 1 Product dimension Height mm inch 430 16 15 16 996 39 7 32 Width mm inch 1100 100...

Page 25: ...ft3 min 45 1589 Heating m3 min ft3 min 45 1589 Refrigerant type amount g oz R32 1 45 k 51 1 Product dimension Height mm inch 235 9 1 4 695 27 23 64 Width mm inch 1275 50 3 16 875 34 29 64 Depth mm inc...

Page 26: ...ft3 min 52 1836 Heating m3 min ft3 min 45 1589 Refrigerant type amount g oz R32 1 45 k 51 1 Product dimension Height mm inch 235 9 1 4 695 27 23 64 Width mm inch 1275 50 3 16 875 34 29 64 Depth mm in...

Page 27: ...min ft3 min 77 0 2719 Heating m3 min ft3 min 70 0 2472 Refrigerant type amount g oz R32 2 60 k 91 7 Product dimension Height mm inch 235 9 1 4 996 39 7 32 Width mm inch 1590 62 19 32 980 38 37 64 Dep...

Page 28: ...ft3 min 77 0 2719 Heating m3 min ft3 min 70 0 2472 Refrigerant type amount g oz R32 2 60 k 91 7 Product dimension Height mm inch 235 9 1 4 996 39 7 32 Width mm inch 1590 62 19 32 980 38 37 64 Depth m...

Page 29: ...3 min ft3 min 86 0 3037 Heating m3 min ft3 min 78 0 2754 Refrigerant type amount g oz R32 2 98 k 105 1 Product dimension Height mm inch 235 9 1 4 996 39 7 32 Width mm inch 1590 62 19 32 980 38 37 64 D...

Page 30: ...min ft3 min 86 0 3037 Heating m3 min ft3 min 78 0 2754 Refrigerant type amount g oz R32 2 98 k 105 1 Product dimension Height mm inch 235 9 1 4 996 39 7 32 Width mm inch 1590 62 19 32 980 38 37 64 Dep...

Page 31: ...m3 min ft3 min 89 0 3143 Heating m3 min ft3 min 83 0 2931 Refrigerant type amount g oz R32 2 98 k 105 1 Product dimension Height mm inch 235 9 1 4 996 39 7 32 Width mm inch 1590 62 19 32 980 38 37 64...

Page 32: ...m3 min ft3 min 89 0 3143 Heating m3 min ft3 min 83 0 2931 Refrigerant type amount g oz R32 2 98 k 105 1 Product dimension Height mm inch 235 9 1 4 996 39 7 32 Width mm inch 1590 62 19 32 980 38 37 64...

Page 33: ...ng m3 min ft3 min 45 1589 Heating m3 min ft3 min 45 1589 Refrigerant type amount g oz R32 1 45k 51 1 Product dimension Height mm inch 290 11 13 32 695 27 23 64 Width mm inch 1000 39 3 8 875 34 29 64 D...

Page 34: ...ng m3 min ft3 min 52 1836 Heating m3 min ft3 min 45 1589 Refrigerant type amount g oz R32 1 45k 51 1 Product dimension Height mm inch 290 11 13 32 695 27 23 64 Width mm inch 1000 39 3 8 875 34 29 64 D...

Page 35: ...w Cooling m3 min ft3 min 77 0 2719 Heating m3 min ft3 min 70 0 2472 Refrigerant type amount g oz R32 2 60k 91 7 Product dimension Height mm inch 290 11 13 32 996 39 7 32 Width mm inch 1400 55 1 8 980...

Page 36: ...w Cooling m3 min ft3 min 77 0 2719 Heating m3 min ft3 min 70 0 2472 Refrigerant type amount g oz R32 2 60k 91 7 Product dimension Height mm inch 290 11 13 32 996 39 7 32 Width mm inch 1400 55 1 8 980...

Page 37: ...w Cooling m3 min ft3 min 86 0 3037 Heating m3 min ft3 min 78 0 2754 Refrigerant type amount g oz R32 2 98k 105 1 Product dimension Height mm inch 290 11 13 32 996 39 7 32 Width mm inch 1400 55 1 8 980...

Page 38: ...w Cooling m3 min ft3 min 86 0 3037 Heating m3 min ft3 min 78 0 2754 Refrigerant type amount g oz R32 2 98k 105 1 Product dimension Height mm inch 290 11 13 32 996 39 7 32 Width mm inch 1400 55 1 8 980...

Page 39: ...ow Cooling m3 min ft3 min 89 0 3143 Heating m3 min ft3 min 83 0 2931 Refrigerant type amount g oz R32 2 98k 105 1 Product dimension Height mm inch 290 11 13 32 996 39 7 32 Width mm inch 1400 55 1 8 98...

Page 40: ...w Cooling m3 min ft3 min 89 0 3143 Heating m3 min ft3 min 83 0 2931 Refrigerant type amount g oz R32 2 98k 105 1 Product dimension Height mm inch 290 11 13 32 996 39 7 32 Width mm inch 1400 55 1 8 980...

Page 41: ...mount g oz R32 2 60k 91 7 Product dimension Height mm inch 302 11 29 32 996 39 7 32 Width mm inch 1120 44 3 32 980 38 37 64 Depth mm inch 236 9 9 32 370 14 9 16 Product dimension Panel H W D mm inch P...

Page 42: ...g oz R32 2 60k 91 7 Product dimension Height mm inch 302 11 29 32 996 39 7 32 Width mm inch 1120 44 3 32 980 38 37 64 Depth mm inch 236 9 9 32 370 14 9 16 Product dimension Panel H W D mm inch Packin...

Page 43: ...of the ceiling 18 mm or more below the lower surface of the main unit as shown in the figure at right If the suspension bolt is too long it will contact the ceiling panel and the unit cannot be insta...

Page 44: ...e lower surface of the ceiling 18 mm or more below the lower surface of the main unit as shown in the figure at right If the suspension bolt is too long it will contact the ceiling panel and the unit...

Page 45: ...NSION BOLT S 60PE1R5B 1160 1100 540 A B C D unit mm 700 S 71PE1R5B S 100PE1R5B S 125PE1R5B S 140PE1R5B S 60PE1R5B TYPE TYPE 130 195 33 1 35 7 290 360 118 A B C D unit mm 50 260 38 2 430 121 5 S 71PE1R...

Page 46: ...ion on wall surface Figure shows view from front Filter size 579 x 250 x 16 x 2 pcs Distance of each exposed bolt must be of equal length within 50mm unit mm Detailed view of intaking outside air duct...

Page 47: ...x 2 pcs Distance of each exposed bolt must be of equal length within 50mm unit mm Detailed view of intaking outside air duct connection port 1 Drain port VP20 inside diameter 26mm drain hose supplied...

Page 48: ...ct side F 3 holes E Flange O D A Suspension bolt pitch a Refrigerant tubing joint liquid tube b Refrigerant tubing joint gas tube c Upper drain port VP25 O D 32 mm 200 flexible hose supplied d Bottom...

Page 49: ...B C 6 4 5 5 5 5 5 6 Cutting position when tubing from left side 235 663 128 128 350 350 4 5 3 hole 16 2 10 5 18 1 0 5 0 2 0 3 18 5 29 1 2 4 5 Minimum space requirements for installation Detailed view...

Page 50: ...612 5 70 3 131 320 6 44 7 385 5 874 6 Hole for drain socket 20 Drain hole 3 20 Air Intake Air Intake Air Discharge 12 5 12 5 360 5 44 7 320 6 385 5 34 9 Refrigerant tubing joint gas tube Flare connect...

Page 51: ...5 18 36 660 13 980 A VIEW Z VIEW 7 6 5 4 8 173 42 51 35 74 16 100 120 47 5 6 7 2 3 4 4 8 Air intake 29 48 60 320 82 121 996 36 30 35 39 980 5 6 Air discharge 7 8 Air intake Z VIEW A VIEW 121 39 35 60...

Page 52: ...Suction Temp Thermistor 4 way valve High pressure switch Thermistor Accumulator Muffler Muffler Strainer Strainer Heat exchanger Distributor Distributor Indoor Unit 15 88 9 52 Compressor Heat EC P Def...

Page 53: ...ntake temp 43 C DB 10 C DB 24 C DB 18 C WB 15 C DB 15 C WB 10 10 5 0 5 10 15 20 25 30 35 40 45 50 Indoor air intake temp C WB Outdoor air intake temp C DB 15 14 16 43 18 20 25 30 Operating range 10 15...

Page 54: ...e heating capacity found from the capacity graph by the correction coefficient from the table above Capacity kW 0 20 40 60 80 100 120 140 160 180 Capacity kW 0 20 40 60 80 100 120 140 160 180 8 6 4 2...

Page 55: ...heating capacity found from the capacity graph by the correction coefficient from the table above Capacity kW 0 20 40 60 80 100 120 140 160 180 Capacity kW 0 20 40 60 80 100 120 140 160 180 8 6 4 2 0...

Page 56: ...eration multiply the heating capacity found from the capacity graph by the correction coefficient from the table above Capacity kW Capacity kW 0 20 40 60 80 100 120 140 160 180 8 6 4 2 0 10 12 14 153...

Page 57: ...coefficient 40 60 80 100 120 140 Indoor air intake temp C WB Indoor air intake temp C WB 0 20 40 60 80 100 120 140 160 180 8 6 4 2 0 10 12 14 16 200 Input coefficient Outdoor unit heating capacity cor...

Page 58: ...temp C WB 0 20 40 60 80 100 120 140 160 180 8 6 4 2 0 10 12 14 16 200 Input coefficient 0 20 40 60 80 100 120 140 160 180 8 6 4 2 0 10 12 14 16 18 200 Input coefficient Outdoor unit heating capacity c...

Page 59: ...z 10 20 30 40 50 60 63 125 250 500 1000 2000 4000 8000 NC 40 NC 60 NC 50 NC 30 NC 20 Approximate minimum audible limit for continuous noise MODEL SOUND LEVEL CONDITION SOURCE S 100PU2E5B High Low 45 d...

Page 60: ...30 NC 20 NC 60 NC 40 NC 50 NC 30 NC 20 NC 60 Approximate minimum audible limit for continuous noise Sound pressure level dB 0dB 0 0002 bar Frequency at center of sound pressure band Hz Frequency at ce...

Page 61: ...40 NC 30 NC 20 10 20 30 40 50 60 90 80 70 90 80 70 10 20 30 40 50 60 NC 60 NC 50 NC 40 NC 30 NC 20 NC 70 NC 70 MODEL SOUND LEVEL CONDITION S 100PT2E5B High 42 dB A Low 35 dB A 1 m from front of outlet...

Page 62: ...f outlet at height of 1 m SOURCE 220 230 240V 1 phase 50Hz Approximate minimum audible limit for continuous noise Frequency at center of sound pressure band Hz 63 125 250 500 1000 2000 4000 8000 Overa...

Page 63: ...V 1 phase 50Hz Approximate minimum audible limit for continuous noise Approximate minimum audible limit for continuous noise Approximate minimum audible limit for continuous noise Octave Band Level dB...

Page 64: ...ON 1m in front of air discharge and then 1m below High Low Frequency at center of sound pressure band Hz 63 125 250 500 1000 2000 4000 8000 NC 60 NC 50 NC 40 NC 30 NC 20 10 20 30 40 50 60 90 80 70 NC...

Page 65: ...ate minimum audible limit for continuous noise Approximate minimum audible limit for continuous noise MODEL SOUND LEVEL CONDITION SOURCE U 71PZ2R5 Heating 49 dB A 1 m in front at height of 1 5 m 230 2...

Page 66: ...0 50 60 63 125 250 500 1000 2000 4000 8000 NC 60 NC 50 NC 40 NC 30 NC 20 10 20 30 40 50 60 63 125 250 500 1000 2000 4000 8000 NC 40 NC 60 NC 50 NC 30 NC 20 MODEL SOUND LEVEL CONDITION SOURCE U 125PZ2R...

Page 67: ...hase 50Hz 400 415V 3 phase 50Hz Cooling Octave Band Level dB 0dB 0 0002 bar Octave Band Level dB 0dB 0 0002 bar Frequency at center of sound pressure band Hz Frequency at center of sound pressure band...

Page 68: ...rve External Static Pressure Pa Air Volume m3 min S 71PE1R5B P Q curve External Static Pressure Pa Air Volume m3 min Limit line Limit line Limit line Limit line Limit line External Static Pressure Pa...

Page 69: ...board For high static pressure Switching method with the short circuit connector c Manual setting set with the wired remote controller Low static pressure high static pressure d Auto airflow volume s...

Page 70: ...2 for the external static pressure setting range There are cases in which automatic variable dampers and other mounted items may trigger the P12 alarm on systems that modify the external static press...

Page 71: ...ton Select one of the Set data among 0001 0015 according to the desired external static pressure setting by pressing the or button Then press the button See the table below When setting to auto airflo...

Page 72: ...un setting mode screen appears on the LCD display 10 Set the operation mode to and fan speed mode to by pressing the or button or or button Then press the button The fan motor will be activated the au...

Page 73: ...ore seconds will be displayed on the LCD display 2 Press the button to start the test run 3 Select the operation mode Fan by pressing the A Mode select button Then select the fan speed by pressing the...

Page 74: ...pressure Pa L i m i t l i n e L i m i t l i n e Lim it line Limit line Limit line Type 100 Airflow Volume m3 minute 15 14 13 12 11 8 6 5 3 0 50 100 150 180 20 30 40 1 3 1 2 1 PQ diagram External stati...

Page 75: ...rox 30 Room temperature approx 27 C 0 1 2 3 0 1 2 3 20 24 26 22 Vertical air flow distance m Horizontal air flow distance m 5 4 3 2 1 0 1 2 3 4 5 Strong wind Discharge angle approx 30 Room temperature...

Page 76: ...0m s 0 5m s 0 3m s Vertical air fl ow distance m Horizontal air flow distance m Strong wind Discharge angle approx 65 Room temperature approx 20 C 5 4 3 2 1 0 1 2 3 4 5 0 1 2 3 0 1 2 3 33 27 24 30 Ve...

Page 77: ...2 3 1 0 Horizontal air flow distance m Strong wind Discharge angle approx 54 Room temperature approx 20 Strong wind Discharge angle approx 54 Room temperature approx 20 1 5m s 1 0m s 0 5m s 0 3m s 33...

Page 78: ...4 2 3 1 0 4 2 3 1 0 Horizontal air flow distance m Strong wind Discharge angle approx 54 Room temperature approx 20 Strong wind Discharge angle approx 54 Room temperature approx 20 1 5m s 1 0m s 0 5m...

Page 79: ...m temp app 20 C Strong wind Discharge angle app 30 Rm temp app 27 C Strong wind Discharge angle app 30 Rm temp app 27 C 0 5 4 3 2 1 0 5 4 3 2 1 Cooling Distribution of wind velocity Cooling Distributi...

Page 80: ...This problem is to be solved by either feeding external air into the room after it has been processed or reducing the amount of external air that is fed in 3 When used in combination with humidifiers...

Page 81: ...xternal Air Intake dB A External Air Intake Volume Resistance Within Unit Operation Noise Characteristics With the External Air Intake Chamber Attached Use the following diagram along with the section...

Page 82: ...nal air intake that is possible to feed when it is fed directly into the unit The operation noise for models that use small units is lower so use values that are within the range shown in the above ta...

Page 83: ...anechoic chamber 1 5m directly below the indoor unit Under normal circumstances the diagram shown above is greater owing to the effects of surrounding noise and reverberation when the unit is actuall...

Page 84: ...disorder or become damaged 5 Do not allow wiring to touch the refrigerant tubing compressor or any moving parts of the fan 6 Unauthorized changes in the internal wiring can be very dangerous The manu...

Page 85: ...mple L N U1 U2 Power supply Inter unit control wiring 2P terminal board 2P terminal board Recommended Wire Length and Wire Diameter for Power Supply System Control wiring C Inter unit between outdoor...

Page 86: ...ndoor unit Indoor unit Indoor unit More than 2m required Central Controller 5 Use shielded wires for inter unit control wiring C and ground the shield on both sides otherwise misoperation from noise m...

Page 87: ...ring connector fastener or pliers securely clamp each stripped wire end with a ring pressure terminal 4 Put the removed terminal screw through the ring pressure terminal and then replace and tighten t...

Page 88: ...DRM2DRM3 C 1 2 2 1 Demand controller connection Forced Stop input Connection for next system outdoor unit Forced Stop input connection Functional earthing Functional earthing Use a shielded cable for...

Page 89: ...block DRED Demand controller Relay contact point No voltage relay Current input is DC 24 V 10 mA When connecting the demand controller input It is possible to choose the desired demand level See the t...

Page 90: ...inal block Secure the wiring with the cord clamp located on the lower part of the terminal block 2 Connecting the shielded cable to the terminal block for the next system For the Forced Stop input con...

Page 91: ...and secure each wire and cable with the tie 2 Set up the wiring and cable for the outdoor unit piping and secure with a tie 1 Secure and clamp the wiring and cable together with power and signal line...

Page 92: ...1 10 9 1 U 100PZ2R5 U 125PZ2R5 U 140PZ2R5 U 100PZ2R8 U 125PZ2R8 U 140PZ2R8 SM830266 00_ R32 TD SM indb 9 18 03 29 10 19 57...

Page 93: ...1 10 10 1 SM830266 00_ R32 TD SM indb 10 18 03 29 10 19 58...

Page 94: ...1 10 11 1 SM830266 00_ R32 TD SM indb 11 18 03 29 10 19 58...

Page 95: ...1 10 12 1 SM830266 00_ R32 TD SM indb 12 18 03 29 10 19 59...

Page 96: ...1 10 13 1 SM830266 00_ R32 TD SM indb 13 18 03 29 10 20 00...

Page 97: ...unit to misoperate or become damaged 5 Do not allow wiring to touch the refrigerant tubing compressor or any moving parts of the fan 6 Unauthorized changes in the internal wiring can be very dangerou...

Page 98: ...dition For a system without link no wiring connection between outdoor units do not remove the short plug 2 Do not install the inter unit control wiring in a way that forms a loop Fig 1 10 2 Outdoor un...

Page 99: ...which conform to CENELEC HAR rating specifications or use the cables based on IEC standard 60245 IEC57 60245 IEC66 Loose wiring may cause the terminal to overheat or result in unit malfunction A fire...

Page 100: ...around them Fig 1 10 9 3 Remove coat of signal wire Fig 1 10 10 4 Attach ring pressure terminals to the signal wires and the shield wires insulated in Step 2 Fig 1 10 11 Stranded wire Ring pressure te...

Page 101: ...ess of whether the wiring was inserted from the top rear or left side of the main unit Functional earthing How to carry out power supply wiring 1 Wiring connection ports The power inlet port is locate...

Page 102: ...t for operation and maintenance A When an obstruction is present on the air inlet side When the upward area is open 1 One outdoor unit installed individually Obstruction only on air inlet side Obstruc...

Page 103: ...L H Close the area under the frame so that the outlet air does not bypass there 01_301769_2WAY_eng indb 12 2018 3 20 9 14 55 B When an obstruction is present on the air outlet side When the upward ar...

Page 104: ...ore d 250 mm or more When using the air discharge chamber provide a space of 300 mm or more When an obstruction is present also in the upward area Do not use the air discharge chamber 1 One outdoor un...

Page 105: ...tallation is not allowed The values described above are the least space to optimize application performance If any service area is needed for service according to field circumstance obtain enough serv...

Page 106: ...ubject to strong wind countermeasures must be taken to prevent the unit from being blown over Dimensions of Snow Wind proof Ducting and Refrigerant Tubing Space for Installation Min 100 Min 100 146 14...

Page 107: ...PZ2R5 Tubing size outer diameter Liquid tube mm in 9 52 3 8 Gas tube mm in 15 88 5 8 Limit of tubing length m 40 Limit of elevation difference between the 2 units Outdoor unit is placed higher m 30 Ou...

Page 108: ...0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 18 0 20 0 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 Can be installed Can not be installed mc the refrigerant charge amount kg Amin minimum indoor floor space m 2 0 8 1 2 2 1 m...

Page 109: ...in liquid form 2 1 Since refrigerant composition changes and performance decreases when gas leaks collect the remaining refrigerant and recharge the required total amount of new refrigerant after fix...

Page 110: ...1000 CO2 equivalent in tons multiply the total refrigerant charge by GWP value then divided by 1000 4 5 6 7 This product contains fluorinated greenhouse gases CO2 equivalent amount is shown in CO2 eq...

Page 111: ...es of the unit Precautions for Installation in Heavy Snow Areas The platform should be higher than the maximum snow depth 50 cm In this case leave clearance below the unit for the drain pipe and to pr...

Page 112: ...TUBING Both the liquid and the gas tubing sides are connected by flare nuts Must ensure mechanical connections be accessible for maintenance purposes Connecting the Refrigerant Tubing NOTE When conne...

Page 113: ...3 way valve Service port Valve shaft Valve Valve cap Connecting Tubing Between Indoor and Outdoor Units 1 Tightly connect the indoor side refrigerant tubing extended from the wall with the outdoor sid...

Page 114: ...efrigerant connecting outlets when moving the unit Taping the Tubes 1 At this time the refrigerant tubes and electrical wiring if local codes permit should be taped together with armoring tape in 1 bu...

Page 115: ...ine oil is needed Leak Test 1 With the service valves on the outdoor unit closed remove the 7 94 mm cap nut on the gas tube service valve Save for reuse 2 Attach a manifold valve with pressure gauges...

Page 116: ...ce charge the remaining refrigerant in liquid form by using the gas tube service valve with the system in Cooling mode at the time of test run Fig 1 11 3 If an additional refrigerant charge has been p...

Page 117: ...on the outdoor unit side For R32 and R410A the same are nut on the outdoor unit side and pipe can be used Models that use refrigerant R32 and R410A have a different charging port thread diameter to pr...

Page 118: ...can possibly be released to the surrounding space Prior to work taking place the area around the equipment is to be surveyed to make sure that there are no ammable hazards or ignition risks No Smoking...

Page 119: ...res Replacement parts shall be in accordance with the manufacturer s speci cations NOTE The use of silicon sealant can inhibit the effectiveness of some types of leak detection equipment Intrinsically...

Page 120: ...used for purging refrigerant systems Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to ll until the working pressure is achieved then venting to atmosphere an...

Page 121: ...d from various parts of the system f Make sure that cylinder is situated on the scales before recovery takes place g Start the recovery machine and operate in accordance with manufacturer s instructio...

Page 122: ...le refrigerants In addition a set of calibrated weighing scales shall be available and in good working order Hoses shall be complete with leak free disconnect couplings and in good condition Before us...

Page 123: ...ge amount kg Amin minimum indoor floor space m 2 8 8 3 0 5 3 2 2 1 mc The refrigerant charge amount Total of refrigerant at shipment and refrigerant charge amount in the field mmax Maximum refrigerant...

Page 124: ...nt before installing the outdoor unit 1 ACCESSORIES SUPPLIED WITH OUTDOOR UNIT n o i t a c i l p p A m a r g a i D y t Q e m a n t r a P Protective bushing 2 For protecting electrical wires Banding st...

Page 125: ...More than 200 More than 500 More than 250 More than 250 More than 500 More than 100 More than 250 More than 1000 More than 300 More than 250 Less than 500 More than 1000 More than 250 More than 1000 M...

Page 126: ...e for maintenance of the rst tier outdoor unit Close A section the space between the upper and lower level outdoor units so the outtake air does not bypass it A section 400 More than 200 2 If there ar...

Page 127: ...manual that comes with that indoor unit Do not reuse existing piping install new piping 5 REFRIGERANT INSTALLATION 4 TRANSPORT AND INSTALL THE OUTDOOR UNIT Transporting 1 Transport the outdoor unit i...

Page 128: ...to insulate both the gas side and liquid side pipes If the pipes are not adequately insulated condensation and water leakages may occur Ensure that the current insulation covers the pipes up to the un...

Page 129: ...ll the refrigerant according to the prescribed amount stated on the placard af xed to this unit Precautions after the pipes connection have completed Ensure to open the 3 way valve after completing th...

Page 130: ...ions are generated DO select an appropriate position from which every corner of the room can be uniformly cooled select a location where the ceiling is strong enough to support the weight of the unit...

Page 131: ...50 mm Refrigerant tubing joint liquid side Refrigerant tubing joint gas side 184 mm 134 mm 33 5 mm 177 mm Type 100 140 319 mm Type 60 71 256 mm 127 mm Indoor Unit View from top A 700 mm A 780 mm B 86...

Page 132: ...the 3 hexagonal nuts and 2 washers onto each of the 4 suspension bolts Use 1 nut and 1 washer for the upper side and 2 nuts and 1 washer for the lower side so that the unit will not fall off the suspe...

Page 133: ...when the unit is not operating Do not install an air bleeder as this may cause water to spray from the drain pipe outlet Do not provide U trap or bell shaped trap in the middle of the drain pipe Doing...

Page 134: ...sides of the drain hose without connection of the hard PVC socket and the hard PVC pipe joint VP25 in the local supply 6 Connect the drain hose and the hard PVC pipe joint so that the adhesive area of...

Page 135: ...allation of indoor and outdoor units panels and electrical wiring check the following items CAUTION Important Note for Wiring 4 Way Cassette Type 1 The power supply inlet is located at the lower area...

Page 136: ...are nut from the unit and be sure to mount it on the copper tube 4 Make a flare at the end of the copper tube with a flare tool Flare nut Copper tubing Flare tool NOTE When flared joints are reused th...

Page 137: ...p the tubing connections with the flare insulator and fill the gap at the union with the supplied black insulating tape Finally fasten the insulator at both ends with the supplied vinyl clamps Flare i...

Page 138: ...Installation Instructions 1 Use M10 for suspension bolts Field supply for suspension bolts and nuts Type of Copper Tube and Insulation Material If you wish to purchase these materials separately from...

Page 139: ...le opened remove the grille hinge from the panel for cassette by sliding it in the direction shown by the arrow 2 Reattach the air intake grille after installation of the panel for cassette 2 4 Way Ca...

Page 140: ...ling At this time make sure that there are no gaps between the unit and the panel for cassette or between the panel for cassette and the ceiling surface If there is a gap between the panel and the cei...

Page 141: ...llow the steps for Removing the grille in the reverse order By rotating the air intake grille it is possible to attach the grille onto the panel for cassette from any of 4 directions Coordinate the di...

Page 142: ...to the larger setting No 2 Ceiling height m Indoor unit type 60 71 100 125 140 Standard factory setting 3 0 3 6 High ceiling setting 1 3 3 4 3 High ceiling setting 2 3 6 5 0 Air flow blocking kit for...

Page 143: ...is in effect press the button to set At this time the fan at the indoor unit begins and select the address unit No of the indoor unit operating 3 Designate the item code by adjusting the Temperature...

Page 144: ...t pressed 91 90 92 93 Electrical component box XX YYYY 5 Select the Set data by pressing the or button Select one of the Setting Data YYYY by pressing the or button Then press the button XX YYYY Flap...

Page 145: ...Setting data Setting data Flap position during operation Without separate setting Swing Move to position 1 and stay Move to position 2 and stay Move to position 3 and stay Move to position 4 and stay...

Page 146: ...eat source or cooling unit in the detection area the sensor cannot occasionally detect properly The Floor Temperature Sensor detects within the sensor area of Human Detection Sensor Human Detection Se...

Page 147: ...on of the arrow 2 2 1 1 Preparation for Panel for Cassette Installation 1 Checking the unit position 1 Check that the ceiling hole is within this range 860 860 mm to 910 910 mm 2 Confirm that the posi...

Page 148: ...the panel for cassette and the ceiling surface If there is a gap between the panel and the ceiling leave the panel for cassette attached and make fine adjustments to the installation height of the un...

Page 149: ...ette Then fasten it in place with the supplied screws Supplied screw B Attaching the air intake grille To install the air intake grille follow the steps for Removing the grille in the reverse order By...

Page 150: ...e units conform it to the larger setting No 2 Ceiling height m Indoor unit type 60 71 100 125 140 Standard factory setting 3 0 3 6 High ceiling setting 1 3 3 4 3 High ceiling setting 2 3 6 5 0 Air flo...

Page 151: ...ds or longer 2 If group control is in effect press the button to set At this time the fan at the indoor unit begins and select the address unit No of the indoor unit operating 3 Designate the item cod...

Page 152: ...r button or keeping it pressed 91 90 92 93 Electrical component box 5 Select the Set data by pressing the or button Select one of the Setting Data YYYY by pressing the or button Then press the button...

Page 153: ...ons to select the desired setting data Flap position 1 2 3 4 5 Setting data Setting data Flap position during operation Without separate setting Swing Move to position 1 and stay Move to position 2 an...

Page 154: ...rated press the button and set it in operating mode If operation is in fan mode is not displayed Set in any operating mode other than fan mode is displayed when setting the ECONAVI function NOTE After...

Page 155: ...mean indoor unit No If the indoor unit is without ECONAVI panel Not connected appears Sensor 1 means optional ECONAVI sensor CZ CENSC1 If not connected Not connected appears besides Sensor 1 on the s...

Page 156: ...IN THE FIGURE BELOW 1 2 3 4 5 6 1 2 3 4 5 6 OPTION white Relay DC 12V field supply Note Indoor unit control PCB CR1 Note The relay must be installed at a distance of 2 m or less from the PCB Fan sign...

Page 157: ...t quality not only becomes inferior but affects environment Repair it as quickly as possible Drain Check 11 Has the adhesive been applied to the drain connecting portion resin portion of the indoor un...

Page 158: ...case of High spec Wired Remote Controller Refer to the Operating Instructions attached to the optional High spec Wired Remote Controller A 20 30 THU Timer Remote Controller High spec Wired Remote Con...

Page 159: ...s several times and stops at designated position When wind direction is changed flap operates after searching for standard position Dust Dust accumulation inside indoor unit is discharged Poor cooling...

Page 160: ...the remote controller High CZ RTC4 CZ RTC5A CZ RTC5B Medium CZ RTC4 CZ RTC5A CZ RTC5B Low CZ RTC4 CZ RTC5A CZ RTC5B If your air conditioner still does not work properly although you checked the points...

Page 161: ...fit for the purpose and to the correct specification At all times the manufacturer s maintenance and service guidelines shall be followed If in doubt consult the manufacturer s technical department fo...

Page 162: ...s are recovered safely Prior to the task being carried out an oil and refrigerant sample shall be taken in case analysis is required prior to re use of reclaimed refrigerant It is essential that elect...

Page 163: ...ls on how the ceiling panel is to be mounted refer to the installation instructions which are provided with the ceiling panel 4 Connecting the panel cables Fig 1 11 5 Remove the cover of Air intake ch...

Page 164: ...ber Indoor unit Electrical component box Cover Clamp Ceiling panel 22P cable connector white Through hole for 22P cable connector white Fig 1 11 5 Mounting procedure continued SM830266 00_ R32 TD SM i...

Page 165: ...sition DIP switch OFF position ON position TP6 TP3 TP1 1 ON 2 3 DIP switch ON position TP6 TP3 TP1 ON 3 6 1 In the example shown in the figure above DIP switch 1 is OFF DIP switch 2 is ON DIP switch 3...

Page 166: ...tached cut it in parallel with the slit Fig 1 11 7 For Air outlet 2 Air flow blocker B can be used as is For Air outlet 3 or 4 Air flow blocker A can be used as is 1 2 3 4 A A 2 B 1 Drain pan Drain pa...

Page 167: ...are to be positioned To better understand what the illustrations show refer to the figure on the right Note Take care to prevent cold air leaks and deficient insulation while performing the air outlet...

Page 168: ...witch ON position TP6 TP3 TP1 ON 3 6 1 In the example shown in the figure above DIP switch 1 is OFF DIP switch 2 is ON DIP switch 3 is OFF On Table 1 11 2 check out the Item code 5D setting data that...

Page 169: ...mall unit 256mm When attaching the side panel insulator to the small unit attach it after cutting along its perforations of the parts 1 to 5 1 Align the slits of the side panel insulators 1 to 4 with...

Page 170: ...the insulators ensure that they overlap Side insulators 1 to 5 In 4 places Fig 1 11 13 Fig 1 11 14 Parts installed on the indoor unit continued 2 1 3 6 5 7 8 9 10 Fig 1 11 12 4 SM830266 00_ R32 TD SM...

Page 171: ...Perforations 1 2 1 3 12 11 11 13 Cover Drain piping side Datum for attaching the parts Datum for attaching the parts Used to block the square hole of the 15 insulator Insulator that has been cut out a...

Page 172: ...high frequency emissions are generated DO select an appropriate position from which every corner of the room can be uniformly cooled select a location where the ceiling is strong enough to support th...

Page 173: ...commended TYPE Ha S 60PE1R5B 290 S 71PE1R5B 360 S 100PE1R5B 360 S 125PE1R5B 430 S 145PE1R5B 430 The Ha is necessary for the access to the top of the unit for repair If the height from the floor to cei...

Page 174: ...ted lay the tubing into position for connection to the unit before plac ing the unit inside the ceiling 2 Screw in the suspension bolts allowing them to protrude from the ceiling Fig 1 11 22 Cut the c...

Page 175: ...ary to increase the height of the drain pipe the section directly after the connection port can be raised a maximum of 500 mm Do not raise it any higher than 500 mm as this could result in water leaks...

Page 176: ...gas leaks Fig 1 11 37 Apply refrigerant lubricant Don t use any kind of leak lock or leak sealants on any flare connection as this may cause system blockages Fig 1 11 37 3 For proper connection align...

Page 177: ...pipes before connecting to units to avoid leaking Insulation material and silicone sealant Please ensure there are no gaps where moisture can enter the joint To prevent the ingress of moisture into t...

Page 178: ...s than 8 mm 3 Use insulated copper wire for eld wiring Wire size varies with the total length of wiring Refer to 1 10 Electrical Wiring for details CAUTION Check local electrical codes and regulations...

Page 179: ...e occurs the unit quality not only becomes inferior but affects environment Repair it as quickly as possible Drain Check 9 Has the adhesive been applied to the drain connecting portion resin portion o...

Page 180: ...times and stops at designated position When wind direction is changed flap operates after searching for standard position d e g r a h c s i d s i t i n u r o o d n i e d i s n i n o i t a l u m u c c...

Page 181: ...detector prior to and during work to ensure the technician is aware of potentially toxic or ammable atmospheres Ensure that the leak detection equipment being used is suitable for use with all applic...

Page 182: ...ithout ensuring that this will not exceed the permissible voltage and current permitted for the equipment in use Intrinsically safe components are the only types that can be worked on while live in th...

Page 183: ...erant system if possible e If a vacuum is not possible make a manifold so that refrigerant can be removed from various parts of the system f Make sure that cylinder is situated on the scales before re...

Page 184: ...controller behind curtains or furniture locations where high frequency emissions are generated DO select an appropriate position from which every corner of the room can be uniformly cooled select a lo...

Page 185: ...100 cutout Rear outlet port Figure shows view from front Remote control wiring and inter unit wiring inlet port Left rear side drain hose outlet port cutout Cover of tubing hole Power inlet port 1 the...

Page 186: ...nter bracket Suspending the Indoor Unit NOTE Since the diagram is made of paper it may shrink or stretch slightly because of high temperature or humidity For this reason before drilling the holes main...

Page 187: ...M4 screw for preventing bracket from taking off M8 suspension bolts M8 suspension bolt NOTE The ceiling surface is not always level Confirm that the indoor unit is evenly suspended For the installatio...

Page 188: ...the supplied drain hose If other commercially available hose bands are used the drain hose may become pinched or wrinkled and there is danger of water leakage Therefore be sure to use the supplied hos...

Page 189: ...re nut from the unit and be sure to mount it on the copper tube 4 Make a flare at the end of the copper tube with a flare tool Flare nut Copper tubing Flare tool NOTE When flared joints are reused the...

Page 190: ...e insulator for liquid tube Facing upward Gas tubing Liquid tubing Tube cradle Taping the are nuts Wind the white insulating tape around the flare nuts at the gas tube connections Then cover up the tu...

Page 191: ...rs L R on both sides of the indoor unit Attach the supplied side plates Insert the side plates in the direction of the arrow and fix them with 2 screws once you ve removed Side plate Screw Attach Atta...

Page 192: ...ide Screw 2 For side cover L R Operating Instructions 1 Installation Instructions 1 Type of Copper Tube and Insulation Material If you wish to purchase these materials separately from a local source y...

Page 193: ...o the nameplate of the unit 10 Was the check of the airtight test ared tube tting and gas leakage on the welded portion performed If the gas leakage occurs the unit quality not only becomes inferior b...

Page 194: ...frequency with which the filter should be cleaned depends on the environment in which the unit is used Clean the filter frequently for best performance in the area of dusty or oil spots regardless of...

Page 195: ...an rotating makes operation smoothly Fan may sometimes rotate because of drying heat exchanger due to settings Wind direction changes while operating Wind direction setting cannot be made Wind directi...

Page 196: ...re settings or change to Medium or High If your air conditioner still does not work properly although you checked the points as described above first stop the operation and turn off the power switch T...

Page 197: ...gerant and preferably expel it externally into the atmosphere 7 Where electrical components are being changed they shall be fit for the purpose and to the correct specification At all times the manufa...

Page 198: ...s are recovered safely Prior to the task being carried out an oil and refrigerant sample shall be taken in case analysis is required prior to re use of reclaimed refrigerant It is essential that elect...

Page 199: ...re high frequency emissions are generated DO select an appropriate position from which every corner of the room can be uniformly cooled select a location where the ceiling is strong enough to support...

Page 200: ...150 7 71 1 192 20 Unit mm Air intake port side Air outlet duct side F 3 holes E Flange O D A Suspension bolt pitch a Refrigerant tubing joint liquid tube b Refrigerant tubing joint gas tube c Upper dr...

Page 201: ...pace for Installation and Service on page 1 11 99 Tubing must be laid and connected inside the ceiling when suspending the unit If the ceiling is already constructed lay the tubing into position for c...

Page 202: ...n directly after the connection port can be raised a maximum of 500 mm Do not raise it any higher than 500 mm as this could result in water leaks 300 mm or less 500 mm or less Good Do not install the...

Page 203: ...ched to the side of the air intake port 3 Install the duct field supply See the figure for the dimension of the installation hole Use M5 self tapping screws for installation K 4 1 hole For M5 self tap...

Page 204: ...ut from the unit and be sure to mount it on the copper tube 4 Make a flare at the end of the copper tube with a flare tool Flare nut Copper tubing Flare tool NOTE When flared joints are reused the fla...

Page 205: ...p the tubing connections with the flare insulator and fill the gap at the union with the supplied black insulating tape Finally fasten the insulator at both ends with the supplied vinyl clamps Flare i...

Page 206: ...ts Suspension bolts and nuts are field supply Type of Copper Tube and Insulation Material If you wish to purchase these materials separately from a local source you will need 1 Deoxidized annealed cop...

Page 207: ...o the nameplate of the unit 10 Was the check of the airtight test ared tube tting and gas leakage on the welded portion performed If the gas leakage occurs the unit quality not only becomes inferior b...

Page 208: ...icator on the display goes out In the case of High spec Wired Remote Controller Refer to the Operating Instructions attached to the optional High spec Wired Remote Controller A 20 30 THU Timer Remote...

Page 209: ...al times and stops at designated position When wind direction is changed flap operates after searching for standard position Dust Dust accumulation inside indoor unit is discharged At the initial high...

Page 210: ...3 The area shall be checked with an appropriate refrigerant detector prior to and during work to ensure the technician is aware of potentially toxic or flammable atmospheres Ensure that the leak detec...

Page 211: ...e in the presence of a flammable atmosphere The test apparatus shall be at the correct rating Replace components only with parts specified by the manufacturer Unspecified parts by manufacturer may res...

Page 212: ...ore recovery takes place g Start the recovery machine and operate in accordance with manufacturer s instructions h Do not overfill cylinders No more than 80 volume liquid charge i Do not exceed the ma...

Page 213: ...ur times the indoor unit weight select a location for drainage work properly If it is improperly this will cause damage to property Select a location where tubing and drain pipe have the shortest run...

Page 214: ...mm Dimension 1 2 3 4 5 6 7 607 5 612 105 183 5 188 5 400 450 Make sure the installation plate is horizontal using a carpenter s level or tape measure to measure down from the ceiling Wait until after...

Page 215: ...om tubing Cut out the corner of the right left frame with a hacksaw or the like Grille Grille Left tubing outlet Right tubing outlet 2 Right rear or left rear tubing In this case the corner of the fra...

Page 216: ...head screwdriver to push the drain cap in firmly Pull out the drain hose to remove it When attaching it slide the drain hose fully onto the drain pan outlet It will be easy to slide when water is add...

Page 217: ...n water inside the drain hose Make sure tubing does not become trapped Do not let the tip of the drain hose dip into the drain water Do not leave the drain hose in the sewerage This will cause the hea...

Page 218: ...for terminal screws 1 0 1 4 N m 10 14 kgf cm Optional parts setting and wiring 1 Open the front panel and remove the screw 1 Then close the panel Front panel Screw 4 16 2 Open the ap and then open th...

Page 219: ...rom the schedule timer to the indoor control PCB T10 CN061 Yellow and functional ground screw Connecting to T10 connector Connect the wire to the indoor control PCB T10 CN061 Yellow Indoor control PCB...

Page 220: ...the tube 3 Remove the flare nut from the unit and be sure to mount it on the copper tube 4 Make a flare at the end of the copper tube with a flare tool Flare nut Copper tubing Flare tool NOTE When fla...

Page 221: ...the exterior of the outdoor unit valves has been finished with a square duct covering make sure you allow sufficient space to access the valves and to allow the panels to be attached and removed NOTE...

Page 222: ...stable louvers Air filters Indicator Receiver NOTE See Section 2 TEST RUN PRECAUTIONS ON TEST RUN Request that the customer be present when the test run is performed At this time explain the operation...

Page 223: ...ibration between units 2 Foamed polyethylene insulation for copper tubes as required to precise length of tubing Wall thickness of the insulation should be not less than 8 mm 3 Use insulated copper wi...

Page 224: ...only becomes inferior but affects environment Repair it as quickly as possible Drain Check 9 Has the adhesive been applied to the drain connecting portion resin portion of the indoor unit The resin po...

Page 225: ...fit for the purpose and to the correct specification At all times the manufacturer s maintenance and service guidelines shall be followed If in doubt consult the manufacturer s technical department fo...

Page 226: ...s are recovered safely Prior to the task being carried out an oil and refrigerant sample shall be taken in case analysis is required prior to re use of reclaimed refrigerant It is essential that elect...

Page 227: ...with a round terminal and connect it to the SG screw After crimping it with a round terminal wrap it with insulating tape so there are no spaces and adjust it so the shield part does not touch any li...

Page 228: ...with the cord clamp located on the lower part of the terminal block Terminal block DRED Demand controller Relay contact point No voltage relay Current input is DC 24 V 10 mA When connecting the deman...

Page 229: ...inal block The shield part of the shielded cable is connected with SG under the terminal block Secure the wiring with the cord clamp located on the lower part of the terminal block 2 Connecting the sh...

Page 230: ...up close to the valve 3 Set up the wiring and cable for the outdoor unit piping and secure with a tie Secure and clamp the wiring and cable with the tie accessory for the power and signal lines to th...

Page 231: ...7 4 5 1 2 91 6 4 4 6 2 52 32 16 7 0 7 1 1 92 6 8 6 8 2 11 6 5 6 5 2 30 6 2 6 2 2 78 5 7 5 8 2 48 19 7 7 7 7 1 96 7 4 7 4 2 16 7 1 7 1 2 35 6 7 6 8 2 83 6 0 6 1 2 51 22 8 5 6 7 2 01 8 2 6 6 2 21 7 8 6...

Page 232: ...8 1 6 2 3 14 6 8 5 7 2 52 32 16 7 9 8 0 2 28 7 6 7 7 2 51 7 3 7 3 2 73 6 7 6 8 3 00 6 1 6 1 2 47 19 8 7 8 7 2 33 8 3 8 4 2 56 8 0 8 0 2 79 7 4 7 4 3 06 6 4 6 4 2 51 22 9 6 8 2 2 39 9 2 8 2 2 63 8 8 8...

Page 233: ...3 10 4 9 3 3 87 9 5 8 8 3 87 7 3 7 3 2 90 19 12 6 7 9 3 54 11 8 7 6 3 79 11 1 7 4 4 03 10 1 6 8 4 03 7 8 5 9 3 02 22 13 9 6 1 3 67 13 0 5 8 3 92 12 2 5 5 4 17 11 1 5 1 4 17 8 5 4 2 3 13 27 16 12 2 11...

Page 234: ...5 8 6 3 97 32 16 14 8 14 9 4 32 13 8 13 9 4 61 13 0 13 1 4 91 11 8 11 9 4 91 9 1 9 2 3 69 19 15 8 15 9 4 50 14 8 14 8 4 81 13 9 14 0 5 13 12 6 12 7 5 13 9 7 9 8 3 84 22 17 3 13 6 4 66 16 2 13 0 4 98 1...

Page 235: ...0 0 4 64 32 16 16 4 16 5 5 05 15 4 15 4 5 40 14 5 14 5 5 75 13 1 13 2 5 75 10 1 10 1 4 31 19 17 6 17 6 5 27 16 4 16 4 5 64 15 4 15 5 6 00 14 0 14 1 6 00 10 8 10 9 4 50 22 19 2 15 7 5 45 18 0 15 3 5 83...

Page 236: ...6 8 5 2 74 8 0 1 81 S 60PE1R5B U 60PZ2R5 230V 240V 50Hz 1phase 16 4 8 1 85 6 0 2 07 7 8 2 28 8 9 2 54 8 8 1 93 20 4 7 1 99 5 9 2 22 7 6 2 45 8 8 2 73 8 4 1 93 24 4 6 2 13 5 7 2 38 7 4 2 62 8 5 2 92 8...

Page 237: ...1 2 37 8 6 2 87 9 5 3 04 9 2 2 16 24 4 7 2 27 5 9 2 54 8 4 3 07 9 2 3 26 8 7 2 16 S 71PT2E5B U 71PZ2R5 230V 240V 50Hz 1phase 16 5 0 1 86 6 2 2 07 8 8 2 51 9 6 2 66 9 6 2 03 20 4 9 2 00 6 1 2 23 8 6 2...

Page 238: ...4 82 11 8 5 28 14 0 4 20 14 9 4 27 16 7 4 21 24 6 9 4 90 11 0 5 36 13 1 4 26 13 9 4 34 15 6 4 27 S 100PT2E5B U 100PZ2R5 U 100PZ2R8 230V 240V 50Hz 1phase 400V 415V 50Hz 3phase 16 8 0 4 35 12 7 4 75 15...

Page 239: ...4 51 15 9 4 64 17 9 4 52 24 8 8 6 04 13 6 7 12 14 0 4 58 14 9 4 71 16 8 4 59 S 125PT2E5B U 125PZ2R5 U 125PZ2R8 230V 240V 50Hz 1phase 400V 415V 50Hz 3phase 16 10 2 5 49 15 7 6 46 16 2 4 16 17 2 4 28 19...

Page 240: ...U 140PZ2R8 230V 240V 50Hz 1phase 400V 415V 50Hz 3phase 16 10 5 5 98 15 8 6 95 17 3 4 98 18 2 5 08 20 6 5 00 20 9 8 6 33 14 7 7 35 16 0 5 28 16 8 5 37 19 1 5 29 24 9 1 6 43 13 7 7 47 15 0 5 36 15 7 5...

Page 241: ...MEMO 1 13 11 SM830266 00_ R32 TD SM indb 11 18 03 29 10 21 37...

Page 242: ...ing marking the indoor and outdoor unit combination number 2 9 2 10 Table of Self Diagnostic Functions and Corrections 2 10 2 11 Auto address setting from the outdoor unit 2 12 2 12 Test run using the...

Page 243: ...he contents of the Installation Instructions and then have the customer actually operate the system 7 Be sure to give the Installation Instructions to the customer If it is necessary to make settings...

Page 244: ...ON the indoor and outdoor power Indicate mark the combination number See 2 9 Auto address setting Set the remote controller to test run See 2 5 Can operation be started Return the remote controller to...

Page 245: ...ler CZ RTC4 1 Press the remote controller button for 4 seconds or longer Then press the button appears on the LCD display while the test run is in progress The temperature cannot be adjusted when in T...

Page 246: ...on the PCB Be sure to turn the power OFF before performing this work Outdoor unit control PCB JP002 CN EMG Indoor unit control PCB Type U2 Jumper JP040 EMG CN044 brown OC CN040 blue Type T2 Jumper JP...

Page 247: ...outdoor unit is No 21 20s digit ON ON 1 2 ON OFF 1 setting 30 If outdoor unit is No 30 10s digit and 20s digit ON ON OFF ON 1 2 0 setting CN TERMINAL System address DIP switch System address Rotary sw...

Page 248: ...refrigerant system begins When auto address setting for one system is completed the system returns to normal stopped status Approximately 4 5 minutes is required During auto address setting is displa...

Page 249: ...ec ON 0 5sec OFF Auto address setting Under auto address setting Blinking alternately Auto address setting alarm Follow the blinking patterns of each alarm Alternate blinking of outdoor unit LED durin...

Page 250: ...perates only at the selected indoor unit START 20 30 THU Timer remote controller CZ RTC4 If 1 indoor unit is connected to 1 remote controller 1 Press and hold the button and button for 4 seconds or lo...

Page 251: ...unit address setting Indoor unit address re setting E09 Error because of more than one remote controller setting to main Correct the setting E18 Disconnection of wiring between main unit and additiona...

Page 252: ...PCB F08 Outdoor air temperature sensor TO trouble Check the outdoor air temperature sensor TO Check the outdoor unit control PCB F12 Compressor suction temperature sensor TS trouble Check the compres...

Page 253: ...Be sure to use a jig for short circuiting 1 Turn on the indoor and outdoor unit power for refrigerant system 1 Short circuit the A ADD pin Communication for auto address setting begins LED 1 and 2 on...

Page 254: ...uiring the assistance of other skilled personnel shall be carried out under the supervision of the person competent in the use of flammable refrigerants Servicing shall be performed only as recommende...

Page 255: ...connections terminals not made to original specification damage to seals incorrect fitting of glands etc Ensure that apparatus is mounted securely Ensure that seals or sealing materials have not degr...

Page 256: ...nced a Become familiar with the equipment and its operation b Isolate system electrically c Before attempting the procedure ensure that Mechanical handling equipment is available if required for handl...

Page 257: ...ition a set of calibrated weighing scales shall be available and in good working order Hoses shall be complete with leak free disconnect couplings and in good condition Before using the recovery machi...

Page 258: ...K pin on the outdoor main PCB Do not remove CHK pin until test run is completed Removing CHK pin stops test run Short circuit RUN pin on the outdoor main PCB for one second or longer Factory setting i...

Page 259: ...hout any leakage from the refrigerant Are the indoor and outdoor units secured rmly installed with bolts at secured locations User inspection places Serviceman inspection places Filter and grill clean...

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