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Maintenance schedule of High-Tro-Reel(Tension Type)

Please check by the maintenance table based on this maintenance schedule.

Refer to the maintenance table of P.37 for a concrete check item.

At introduction      The 5th year     

The 10th year

Maintenance done by the electrical work trader.

The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.

 ・ Check the presence of remarkable dirt of the surface of the conductor. 

   (Once every 3 to 6 months) → Clean it with the cotton waste etc.

 ・ Check the Tro-Reel unit doesn't become it in a zigzag line. 

   (Once every 3 to 6 months) →Review the size between conductors in the joint.

 ・ Check the Tro-Reel unit is not away from the hanger. 

   (Once every 3 to 6 months) →Install the Tro-Reel unit on thehanger.

 ・ Check  whether there is not crack and a lack of the insulation sheath 

   (Once every 3 to 6 months) 

    →Product exchange recommendation that exchanges the Tro-Reel unit.

High-Tro-Reel unit

 ・ Check the coil spring length. (Once every 3 to 6 months) →Adjust to proper length.

 ・ Check whether there is loosening of the nut of the coil spring. 

   (Once every 3 to 6 months) →Retighten.

 ・ Check whether the resin has not been damaged. (Once every 3 to 6 months)  

    →Exchange products.

End tension

insulator

 ・ Check whether there is loosening of the fixation screw or the terminal screw. 

   (Once every 3 to 6 months)  →Retighten.

 ・ Check whether the resin has not been damaged. (Once every 3 to 6 months)  

    →Exchange products.

Joiner

Center feed-in joiner 

 ・ Check whether there is loosening of the nut. (Once every 3 to 6 months)  →Retighten.

 ・ Check whether the resin has not been damaged. (Once every 3 to 6 months)  

    →Exchange products.

Hanger

 ・ Check whether there is loosening of the bolt.  (Once every 1 to 3 months)  →Retighten.

 ・ Check whether wear has reached the replacement line. (Once every 1 to 3 months)

    →Exchange the collector, when worn out to the replacement line. 

 ・ Check damage of spring pin and rotation axis, wear-out of metal fittings of spring receiving.

   (Once every 1 to 3 months)→Exchange products when damage or abnormality is found. Please keep normal.

Collector arm

Product exchange recommendation.

For keeping

High-Tro-Reel Operation Manual

Tension Type

(CE Type) Indoor Use Only

■ 

Before using, be sure to read through this Operation / Installation Manual and use the product correctly.

■ 

After reading, keep this Operation / Installation Manual with you for your reference.

■ 

Ask qualified electrician for troubleshooting and maintenance.

  

Please be sure to show this Operation / Installation Manual to that engineer.

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We have quality, strive to improve reliability, however, It finally becomes difficult the continuing use due to the 

  

deterioration of the material.Deterioration is different in use conditions like the availability and the ambient 

  

environment, etc. butdegrading the year.

  

In the worst case degradation is the cause of the fire burning. so we recommend early inspection and replacement.

    

For a long time - you use this product on your own, "Maintenance Table" Please always check regularly once a year based on the least.

    

If you have trouble checking in, please contact the electrician.

    

This product is an important asset - customers. Please check and the following things must be observed.

    

This product is an important asset of customers. Please check and understand the following text carefully.

  

In addition, safety precautions, to the extent expected by the Company are listed.

Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention

to the following points.

Precautions on installation

 ● 

Do not modify the Tro-Reel HS  in any way.

Otherwise, electric shock, fire or damage due to falling of equipment may occur.

 ● 

Do not use where exposure occurs.

Otherwise, electric shock, fire or damage due to falling of equipment may occur

 ● 

Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.

 ● 

If any abnormalities occur, turn off the power immediately and contact a qualified electrician for inspection and repair.

  Otherwise, electric shock, fire or damage due to falling of equipment may occur.

 ● 

The replacement product is required for electrical worker qualifications.

 ● 

Do not use the collector shoes past replacement indication lines.

  Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.

 ● 

To prevent electric shock, be sure to turn off the power before starting any inspection.

Otherwise, electric shock may occur.

 ● 

Be sure to do a pre-use test run of equipment and do periodic inspections.

  Otherwise, electric shock, fire or damage due to falling of equipment may occur.

 ● 

When damage and crack occurred in the insulating sheath of the duct, please change the duct.

  Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.

 ● 

This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is 

generated or a place where cutting oil is directly splashed.

Electric shock, fire or damage due to equipment falling may occur.

 ● 

Collector shoes use a dry lubrication system. Do not apply any other lubricants to the collector shoes or a unit’s 

conductor surface.poor contact may occur.

 ● 

If products are not used for a long period of time, the unit’s conductor surfaces may become oxidized, resulting in poor contact. 

  Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock. 

 ● 

During the inspection,  wear protective gear such as helmets and gloves. Observe may cause injury .

 ● 

When mounting the duct to the hanger,  stuff a duct into a hanger not to pinch a hand. 

 Observe may cause injury to your fingers.

 ● 

When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from Joyner.

  Observe, damage to the ducts, may cause injury.

 ● 

When filing the ends of the duct, use protective gear such as glasses.

Otherwise, your finger may be injured.

 ● 

Be sure to remove burrs using file after cutting, drilling.

Observe may cause injury to your fingers.

 ● 

When replacing the current collector arm,

Be sure that collector arms are mounted parallel to the duct unit with no twisting.

  Failure to conform to this table may cause poor collector arm contact or separation from wires.

 ● 

When replacing the collector, be sure to confirm the duct unit phase (R.S.T) before connecting the leads to the load.

  Failure to do so may cause fire due to sparks.

 ● 

Traveling speed must be 300m/min. or less. (60m/min.or less in guide caps mounting section).  However, further 

restrictions may be necessary depending on the load and voltage types. for details, please contact Panasonic Corporation,

  Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.

 ● 

Be sure to use the unit for earth and to connection.

Warning

Caution

The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years

by regularly maintaining and the regular service in correct construction.

Summary of Contents for High-Tro-Reel

Page 1: ... pre use test run of equipment and do periodic inspections Otherwise electric shock fire or damage due to falling of equipment may occur When damage and crack occurred in the insulating sheath of the duct please change the duct Otherwise sparking may occur causing fire poor contact or derailing of the trolley etc This product is for general indoor use only Do not use this product for a damp place ...

Page 2: ...hanges the Tro Reel unit High Tro Reel unit Check the coil spring length Once every 3 to 6 months Adjust to proper length Check whether there is loosening of the nut of the coil spring Once every 3 to 6 months Retighten Check whether the resin has not been damaged Once every 3 to 6 months Exchange products End tension insulator Check whether there is loosening of the fixation screw or the terminal ...

Page 3: ...if chip or broken spring pin is found Replace if cracked or broken spinning shaft is found Replace the collector shoes if there is wear to replacement indication line If there is damage replace the collector shoes If the collector shoes pulled correct to have extra length on lead wire Retighten Replace if cracked or broken sheath is found Replace the collector shoes if there is wear to replacement...

Page 4: ...ere corrosive gas is generated or a place where cutting oil is directly splashed Electric shock fire or damage due to equipment falling may occur Position the opening of a unit facing downward or sideways If installed with the opening facing upward a unit may produce sparks causing fire poor contact or separation of collector arms from wires When damage and crack occurred in the insulating sheath ...

Page 5: ...nder cable On both supply and tightening of the body Collector arm Collects power during travel Able to travel at 300m min on a straight section Joiner Connects the High Tro Reel units together in long installations more then 50m Can also feed power to 60A and 90A High Tro Reel units Hanger Fixes the High Tro Reel units to a building structure at an interval of 4m or less for standard installation...

Page 6: ...ally and pull the High Tro Reel unit out of the box Notes When installing two or more High Tro Reel lines reinforce end tension insulator brackets by increasing angle size by one step Failure to do so may cause damage due to falling of equipment Notes Make sure brackets are parallel to the line Failure to do so may cause poor connect arm contact Notes Be careful that the end of the High Tro Reel u...

Page 7: ...ure 90 Conductor steel plate 30mm Conductor copper plate Insulating sheath Insulating sheath Top Side Bottom 30mm 12mm 83mm 4 5mm 4 5mm filing If the High Tro Reel unit is curled be sure to straighten it before cutting Any unnecessary protrusions on the conductor should be cut off Notes Narrow Short 83mm Conductor steel plate Conductor copper plate Conductor copper plate Filing recommendation The ...

Page 8: ...rminal tightening 2mm shifted to the side theHigh Tro Reel unit To arrange like terminal plate LB Point 2 of execution and tighten temporarily the fixation screw to facilitate the insertion of the High Tro Reel unit Move the terminal plate to the direction of the arrow by 5mm Point 3 of execution Tighten terminal plate LB by the fixation screw temporarily Point 4 of execution High Tro Reel unit Wh...

Page 9: ...and pins inserted into the side of terminal after mounting the unit We are packing in assembly Point 6 of execution The terminal plate is different depending on the power feeding Please shown Feeding power to the High Tro Reel Crimp terminal sequenceand mounting direction of the terminal plate Point 7 of execution Tighten after confirming whether the terminal plate and the end tentsion insulator a...

Page 10: ...ane ten times to reconfirm coil spring tightening length Failure to do so may cause poor collector arm contact or separation from wires Notes under the cover hook the projection on the cover under the cover hook the projection on the cover 1 Mounted on the cover 1 Remove on the cover 1 Remove on the cover 1 Mounted on the cover 2 Mounted under cover 2 Remove under the cover 2 Remove under the cove...

Page 11: ...er cover Steel plate High Tro Reel unit High Tro Reel unit Joiner Screw M6 12 Joiner High Tro Reel unit Joiner cover Terminal Screw M6 12 Crimp on terminal 38m Terminal plate Conductor Hex key wrench for M6 not included Screw M6 12 Joiner High Tro Reel unit Joiner cover Hex key wrench for M6 not included Terminal 60A and 90A with feed in terminal 150A and 200A without feed in terminal Conductor co...

Page 12: ...ls shown in following the figure Terminal sequence of the center feed in joiner into the Joint part of conductors Inserting the terminal until to touches the base Failure to do so may cause fire 4 Fixation screw of the terminal must be securely tightened by hex key wrench M6 not included Tightening torque 9 3N m 11 3N m Lead in side Install the hanger in a specified position Failure as it may dera...

Page 13: ...ith the cable fixation part by fastening band not included 3 After connection with the feeder insert the cover along the slide rib of the Joiner base Ribs inside the cover both sides are reliably caught and is based slide rib Making sure that slide the cover The cover covers the ends of the base rib connection L terminal Power wire width CVT100mm 2 less not included Crimp Terminal not included S t...

Page 14: ...ing the leads to the load In case of horizontal installation be sure to use the Collector arm support parts for transverse with its opening facing side Otherwise poor collector arm contact or separation from wires may occur Mount the length from the center of the duct to the center of the collector arm within A size Assembly in tandem configuration Two collector arms tandem type should be used tog...

Page 15: ...r shoes Collector spinning shaft 12 Inspection of spinning shaft support parts Please inquire Nippon Dry Slide Co Ltd 81 072 257 2221 Caution 13 Collector shoe replacement Pull up The replacement indication line is marked to collector shoes Collector shoes should be replaced when they wear down a part at least to the replacement indication line In case of wearing down to the replacement indication...

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