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Bracket dimension and installation position

Be sure to have enough brackets for the length 
of the line. Two kinds of brackets are required: 
end brackets and intermediate brackets.

 

 

If using brackets other than those specified above, brackets of the same or superior strength must be used. 

 

Failure to do so may cause damage due to falling of equipment.

 

 

When mounting an end tension insulator, place one intermediate bracket 500mm away from the end bracket.

End tension insulator mounting section

Parallel installation

Spanner

Open the box and stretch the High-Tro-Reel unit.

Cutting the High-Tro-Reel unit to the length of the line.

High-Tro-Reel length= A−500mm 

Distance between brackets, A

Hexagonal bolt (M10×30mm)

Cut the High-Tro-Reel 
unit to 500mm shorter 
length from the distance 
between the brackets 
at both ends (the range 
of practical collector 
s1m).

Bracket position

Hanger should be mounted on the bracket 
beforehand on the ground.

● 

Cardboard box

● 

Crate

1

2

3

1

2

<30m and 50m coil>

<10m coil>

High-Tro-Reel unit 

High-Tro-Reel unit

High-Tro-Reel unit

Take the High-Tro-Reel unit out of 
the box and roll it out.

Stand the box upright and
pull the High-Tro-Reel unit
out from the botto

Lay the box horizontally
and pull the High-Tro-
Reel unit out of the box.

Notes

 

 

When installing two or more High-Tro Reel lines, reinforce end tension 

insulator brackets by increasing angle size by one step. 

    Failure to do so may cause damage due to falling of equipment.

Notes

 

 

Make sure brackets are parallel to the line. 

    Failure to do so may cause poor connect arm contact.

Notes

 

 

Be careful  that the end of the High-Tro-Reel unit doesn’t swing up.

 

 

Be careful not to step on or band the Hight-Tro-Reel unit on the ground as this 
may damage the unit.

    Failure to do so may cause damage 

Notes

High-Tro-Reel length= A-200mm  

Distance between brackets, A (Less than 30m)

(For transverse)

 

1

  Mounting hangers on the bracket

2

  Stretching and cutting the High-Tro-Reel unit

Point of installation

Type and use of brackets

Angle dimensions

For hangers

For end tension insulators

High-Tro-Reel unit installation method

4000
2000

Standard installation (general use)

Horizontal installation

End tension
insulator bracket

End tension
insulator bracket

about

 500mm

about

 500mm

Intermediate bracket for hangers

20

20

Center of  11mm hole

A

B

A

20

End tension insulator bracket

250

300mm

11mm hole

Interval between hangers(  )(mm)

−40×40×5
−75×40×5

Intermediate bracket for hanger

Stay angle (for reinforcement)

11mm hole

End tension insulator bracket

250

300mm

about 500mm

A

250

300mm

90

110
130

3P

4P

5P

130

Unit : mm

150
170

A

B

11mm hole

■ Mounting the bracket 

[ unit: mm ]

End tension insulator 

    (for none terminal) 

    

Applies tension to 

    

the High-Tro-Reel unit, and 

    

absorbs sag,expansion and contraction.

■ 

Ceoss-section

■ 

Products outline

Notes

14

14

〈90A〉

56

20

20

20

20

20

20

20

96

14

20

20

76

14

14

14

14

Cross-section

Unit : mm

Unit : mm

Unit : mm

5P

4P

3P

56

76

20

20

20

14

20

20

14

20

20

96

14

20

20

14

14

Cross-section

Cross-section

5P

4P

4P

3P

76

20

20

20

15

14

56

20

20

15

14

3P

〈150A・200A〉

●150A.PVC75

 200A.PVC95(Heatproof)

〈60A〉

25

mm

25

mm

length of the line laid down

Use joiner           maximum 100m
Without joiner     maximum 50m

Installation Procedures for High-Tro-Reel <Tension Type>

■ 

Installation procedure

M10

12

※90

※※107

90

※※

107

25

25

 

Downward installation

 

Horizontal installation

Collector arm mount rod, 25mm

×

25mm

(not included)

12

Asterisk (

) indicates the conductor sliding surface.

The asterisk (

※※

) indicates the dimensions at the hanger mounting bracket section.

Collector arm mount rod, 25mm

×

25mm

(not included)

40 or 

more

End tension insulator 

(Putting under cable)

  

On both supply and tightening of the body. 

Collector arm

  

Collects power during travel. Able to travel at 

300m/min. on a straight section.

Joiner

  

Connects the High-Tro-Reel units together in 

long installations.(more then 50m) Can also 

feed power to 60A and 90A High-Tro-Reel units.

Hanger

  

Fixes the High-Tro-Reel units to a building structure at 

an interval of 4m or less for standard installations, and 

2m or less for horizontal installations.

Center feed-in joiner

  

Connect the High-Tro-Reel unit together in long installations.

  

Can also feed power to 150A and 200A High-Tro-Reel unit.

  

The lead-in-side set up a hanger at 450

550 mm,

  

the other side set up a hangar at 550

 750 mm 

High-Tro-Reel unit (tension type)

3P, 4P, 5P; 600V; 60A, 90A 

3P, 4P; 150A, 200A 

10m, 30m, 50m/coil 

Please see below 24P. when use CE type

2.The collector arm mount rod     

    must be properly mounted 

    without any twisting.

1.When collector arm mount rod set up a reference 

position, the operating range from 70mm

110mm of collector arm set up to be twisting.

3.Set it up so that the collector 

arm mount rod may become 

parallel to the high tro-reel 

unit.

90

mm

Within 2mm

Within 2mm

110mm

Collector arm mount rod 

70mm

Summary of Contents for High-Tro-Reel

Page 1: ... pre use test run of equipment and do periodic inspections Otherwise electric shock fire or damage due to falling of equipment may occur When damage and crack occurred in the insulating sheath of the duct please change the duct Otherwise sparking may occur causing fire poor contact or derailing of the trolley etc This product is for general indoor use only Do not use this product for a damp place ...

Page 2: ...hanges the Tro Reel unit High Tro Reel unit Check the coil spring length Once every 3 to 6 months Adjust to proper length Check whether there is loosening of the nut of the coil spring Once every 3 to 6 months Retighten Check whether the resin has not been damaged Once every 3 to 6 months Exchange products End tension insulator Check whether there is loosening of the fixation screw or the terminal ...

Page 3: ...if chip or broken spring pin is found Replace if cracked or broken spinning shaft is found Replace the collector shoes if there is wear to replacement indication line If there is damage replace the collector shoes If the collector shoes pulled correct to have extra length on lead wire Retighten Replace if cracked or broken sheath is found Replace the collector shoes if there is wear to replacement...

Page 4: ...ere corrosive gas is generated or a place where cutting oil is directly splashed Electric shock fire or damage due to equipment falling may occur Position the opening of a unit facing downward or sideways If installed with the opening facing upward a unit may produce sparks causing fire poor contact or separation of collector arms from wires When damage and crack occurred in the insulating sheath ...

Page 5: ...nder cable On both supply and tightening of the body Collector arm Collects power during travel Able to travel at 300m min on a straight section Joiner Connects the High Tro Reel units together in long installations more then 50m Can also feed power to 60A and 90A High Tro Reel units Hanger Fixes the High Tro Reel units to a building structure at an interval of 4m or less for standard installation...

Page 6: ...ally and pull the High Tro Reel unit out of the box Notes When installing two or more High Tro Reel lines reinforce end tension insulator brackets by increasing angle size by one step Failure to do so may cause damage due to falling of equipment Notes Make sure brackets are parallel to the line Failure to do so may cause poor connect arm contact Notes Be careful that the end of the High Tro Reel u...

Page 7: ...ure 90 Conductor steel plate 30mm Conductor copper plate Insulating sheath Insulating sheath Top Side Bottom 30mm 12mm 83mm 4 5mm 4 5mm filing If the High Tro Reel unit is curled be sure to straighten it before cutting Any unnecessary protrusions on the conductor should be cut off Notes Narrow Short 83mm Conductor steel plate Conductor copper plate Conductor copper plate Filing recommendation The ...

Page 8: ...rminal tightening 2mm shifted to the side theHigh Tro Reel unit To arrange like terminal plate LB Point 2 of execution and tighten temporarily the fixation screw to facilitate the insertion of the High Tro Reel unit Move the terminal plate to the direction of the arrow by 5mm Point 3 of execution Tighten terminal plate LB by the fixation screw temporarily Point 4 of execution High Tro Reel unit Wh...

Page 9: ...and pins inserted into the side of terminal after mounting the unit We are packing in assembly Point 6 of execution The terminal plate is different depending on the power feeding Please shown Feeding power to the High Tro Reel Crimp terminal sequenceand mounting direction of the terminal plate Point 7 of execution Tighten after confirming whether the terminal plate and the end tentsion insulator a...

Page 10: ...ane ten times to reconfirm coil spring tightening length Failure to do so may cause poor collector arm contact or separation from wires Notes under the cover hook the projection on the cover under the cover hook the projection on the cover 1 Mounted on the cover 1 Remove on the cover 1 Remove on the cover 1 Mounted on the cover 2 Mounted under cover 2 Remove under the cover 2 Remove under the cove...

Page 11: ...er cover Steel plate High Tro Reel unit High Tro Reel unit Joiner Screw M6 12 Joiner High Tro Reel unit Joiner cover Terminal Screw M6 12 Crimp on terminal 38m Terminal plate Conductor Hex key wrench for M6 not included Screw M6 12 Joiner High Tro Reel unit Joiner cover Hex key wrench for M6 not included Terminal 60A and 90A with feed in terminal 150A and 200A without feed in terminal Conductor co...

Page 12: ...ls shown in following the figure Terminal sequence of the center feed in joiner into the Joint part of conductors Inserting the terminal until to touches the base Failure to do so may cause fire 4 Fixation screw of the terminal must be securely tightened by hex key wrench M6 not included Tightening torque 9 3N m 11 3N m Lead in side Install the hanger in a specified position Failure as it may dera...

Page 13: ...ith the cable fixation part by fastening band not included 3 After connection with the feeder insert the cover along the slide rib of the Joiner base Ribs inside the cover both sides are reliably caught and is based slide rib Making sure that slide the cover The cover covers the ends of the base rib connection L terminal Power wire width CVT100mm 2 less not included Crimp Terminal not included S t...

Page 14: ...ing the leads to the load In case of horizontal installation be sure to use the Collector arm support parts for transverse with its opening facing side Otherwise poor collector arm contact or separation from wires may occur Mount the length from the center of the duct to the center of the collector arm within A size Assembly in tandem configuration Two collector arms tandem type should be used tog...

Page 15: ...r shoes Collector spinning shaft 12 Inspection of spinning shaft support parts Please inquire Nippon Dry Slide Co Ltd 81 072 257 2221 Caution 13 Collector shoe replacement Pull up The replacement indication line is marked to collector shoes Collector shoes should be replaced when they wear down a part at least to the replacement indication line In case of wearing down to the replacement indication...

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