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High-Tro-Reel Installation Manual
●
Do not modify the Tro-Reel HS in any way.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Do not use where exposure occurs.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
●
Install this product according to the construction rules in Electrical Equipment Technical Standards .
Especially for the primary side of power supply of the duct, use an adequate over-current breaker.
●
Installation must be carried out correctly according to this Installation/Operation Manual included with the products.
Improper installation may result in electric shock, fire or damage due to equipment falling.
■
Before assembling, be sure to read through this Operation / Installation Manual for correct assembly.
■
The work must be performed by a qualified engineer.
■
After setup
、
Please pass this Operation Manual / Installation Manual to the customer.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is generated
or a place where cutting oil is directly splashed.
Electric shock, fire or damage due to equipment falling may occur.
●
Position the opening of a unit facing downward or sideways. If installed with the opening facing upward, a unit may produce
sparks, causing fire, poor contact or separation of collector arms from wires.
●
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand.
Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from
Joyner.
Observe, damage to the ducts, may cause injury.
●
When filing the ends of the duct, use protective gear such as glasses.
Otherwise, your finger may be injured.
●
Be sure to remove burrs using file after cutting, drilling.
Observe may cause injury to your fingers.
●
Use products only within the specified rating and load capacity.
Violation of specified ranges may cause burning or fire.
●
Firmly fix this product to the material of construction and construct it.
Otherwise, fire or damage due to falling of equipment may occur.
●
Construct the material of construction that installs the product firmly.
Otherwise, damage due to falling of equipment may occur.
Warning
Caution
＜
Tension Type
＞
( Without CE Type ) Indoor Use Only
Amount of wear of the conductor is correct?
Amount of wear of the conductor ：0.5 mm or less
If it exceeds a threshold amount of wear, please replace the main
conductor In case of wearing down to the replacement indication
line at next inspection, please replace earlier than usual.
Check the amount of wear of the collector and conductor
of the duct, replace it if necessary.
Name
Inspecting point
Contents of inspection
Remedy
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Result Measures Inspection cycle (standard)
Once every 3
to 6 months
High-Tro-Reel
unit
End tension
insulator
Joiner
Conductor
Unit
Unit
Insulating sheath
Coil spring
Insulator
Resin section
Cover
Connection
Cover
Check to see if there is any foreign particles adhering on
its sliding surface or if it is seriously contaminated.
Clean with a specific purpose cleaner or waste cloth.
Adjust the coil spring length to be adequate.
When applying tension to the High-Tro-Reel unit,
be sure to tighten the nuts on the tension bolts evenly.
Remove any protrusion (convex) on the arc scratch using a file.
Review distance between conductors at connecting section.
Review for any dislocated position on the unit. Correct if any.
Adjust the unit to be parallel.
Replace if cracked or broken sheath is found.
Retighten.
Retighten.
Replace if cracked or broken sheath is found.
Attach the cover for off or drop-out of the cover.
Correct the connection for aperture or difference in level.
Do over again the cutting and correct for serious flaw or crack.
Retighten.
Replace the cover if cracked or broken on resin is found.
Attach the cover for any off or drop-out of the cover.
Is there any ark generated protrusion
(convex shaped) on its sliding surface?
Is the unit moving in zigzag way?
Isn
'
t the unit dislocated from the hanger?
Is the unit mounted parallel to the traveling rail?
Is there any cracked or broken?
Don't the insulated sheath and the resin part of
collector spinning shaft touch?
Is the coil spring length adequate?
Is there any nut (double nut) of coil spring loosen?
Is there any feed-in terminal screw loosen?
Is there any cracked or broken on resin section?
Is there any off or drop-out on the cover?
Is there any aperture or difference in level between conductors?
Is there any serious flaw or crack on the conductor surface?
Is there any fixed screw loosen?
Is there any cracked or broken on resin section?
Is there any off or drop-out on the joiner cover?
Confirm insulation resistance and contact resistance
level according to the Government Rules in your country.
Once every 1
to 3 months
Hanger
Collector arm
High-Tro-Reel
Nut
Resin section
Collector
shoes
Arm
Spring pin
Spinning shaft
Spring bearing metal
Lead wire
Mount metal
Adjust its mounting dimension.
Correct to be match the centers.
Correct twisting.
Replace the arm if there is curve or variation.
Replace if chip or broken spring pin is found.
Replace if cracked or broken spinning shaft is found.
Replace the collector shoes if there is wear to replacement indication line.
If there is damage, replace the collector shoes.
If the collector shoes pulled, correct to have extra length on lead wire.
Retighten.
Replace if cracked or broken sheath is found.
Replace the collector shoes if there is wear to replacement indication line.
Remove the protrusion (convex) on the arc scratch using a file.
Remove the bur using a sand paper.
Retighten.
Is there any mounting nut loosen?
Is there any cracked or broken on resin section?
Is there any serious wear to replacement indication line.
Is there any ark generated protrusion (convex shaped)?
Is there any bur generated?
Is there any mounting bolt loosen?
Is the arm installing dimension correct?
Dislocation in left and right direction:
±
10mm or less
Position of mount rod and sliding surface
(movable range): 90
±
20mm
Is there any serious twisting on the mount rod?
Is there any curve or variation on the arm?
Is there any chip or broken?
Is there any cracked or broken on the spinning shaft?
Is there any wear or hole loosen on spring bearing metal?
Is there any damage on the sheath of lead wire?
Is the collector shoes pulled by the lead wire?
Are the centers of the collector arm mounted
metal and the Hi-Tro-Reel unit matching?
Center
feed-in joiner
Joiner
(without feed
-in terminal)
Joints
Terminal
Cover
Is there a large gap between the tow conductors?
Is there a significant damage and cracks on conductor surface?
Is there a loose the screws?
Is there a loose the terminal screws ?
Is there a damage or cracks in the resin?
Is there a out of Joiner cover or drop out?
Fix the conductor connection section.
Re-processing terminal again, and fix
Tighten screws more.
Tighten screws more.
Replace the cover.
Attached to the cover
Is there a loose the screws?
Tighten screws more.
○：Exchange required
Measures
●：Finished with exchange
△：Adjustment required
▲：Finished with adjustment
Result
○：Normal
×：Abnormality
A title
Check day
Y D M
The check
person in charge
Trial run
・
Periodic inspection
・
Maintenance table
・
Inspections item at the time of the pre-use test run(Checking at periodic inspection).
・
For using safely, please inspect the system one month after starting regular
operation.
・
The inspection cycle is mentioned below. However, determine your own
inspection cycle based on the actual operating rate and environmental condition.
・
Items in bold: Inspection items requiring particular attention.
Notes
＜
To Maintenance manager
＞
Ambient temperature
during installation
Tension(N)
4508
3332
（
For transverse
）
115
70
（
For transverse
）
3136
2254
（
For transverse
）
125
75
（
For transverse
）
10℃ or lower
11
〜
40℃
Coil spring length,(
)mm
Collector arm
support parts
for transverse
Are there modification of a spring (6.2mm or more
clearance between the spring) or rust on the spring?
Are there abnormal wear?
Deformation of the spring, if there is rust, replace
If there is abnormal wear of the arm, replace the collector arm.
