background image

ー 32 ー

ー 33 ー

 According to the following,

Set the terminal and the terminal plate , the insulation sheet to the End tension insulator from the top and sides.

Terminal

High-Tro-Reel unit

(Point 

1

 of execution) 

Installing the terminal into the
direction which the needle of terminal 
stick into the sheath side of the High-Trp-Reel. 

Terminal plate- LB

Fixation screw

End tension insulator

(1) Mounting the terminal from the upper

(Point 

3

 of execution)

Insert until the Reel to touches the
inner wall of the insulator.

4

  Mounting an end tension insulator on the High-Tro-Reel

When mount the terminal plates, Please see

   Feeding power to

   

the High-Tro-Reel(Crimp terminal sequence and mounting direction of the terminal plate). 

Feeding from horizontal

① 

Set the central terminal and the terminal plate-LB.(Point 

1

 of execution)

② ① 

Fit the insulator terminal tightening, 2mm shifted to the side theHigh-Tro-Reel unit

③ 

To arrange like terminal plate -LB (Point 

2

 of execution), and tighten temporarily

     the fixation screw to facilitate the insertion of the High-Tro-Reel unit.

④ 

Move the terminal plate to the direction of the arrow by 5mm.(Point 

3

 of execution)

⑤ 

Tighten terminal plate-LB by the fixation screw temporarily.(Point 

4

 of execution)

High-Tro-Reel unit

 

・ 

When installing the terminal plate in the 

conductors, Push firmly until the High-Tro-Reel 
to touches the inner wall of the insulator.

 

・ 

Install the High-Tro-Reel unit  so that the End 

tension insulator may become straight.

Caution

High-Tro-Reel unit

End tension insulator

90°

(Point 

4

 of execution)

Tighten temporary after confirming whether the 
terminal plate-LB and the end tentsion insulator are 
the horizontal compared with the High-Tro-Reel unit.

(Point 

2

 of execution)

Terminal plate- LB

Set up the terminal plate- LB 
so as not to incline.

Gap

Tighten 

temporarily

Move the terminal plate to the 
direction of the arrow by 5mm.

1. Cut a sheath according to the size that exists in figure. 

 ・ Please use the gimlet or the file.

 

 

After an insulation sheath cut, please confirm that 

the cut powder of the insulation 

    sheath doesn't stick to the conductor surface (a copper 
    sheet). might be the fire by the poor contact.

1. Make the dimension shown in Figure <A> on the 

High-Tro-Reel unit, and cut the top, side and bottom of the 
insulating sheath using a hacksaw.On the top surface, 
make a thin cut line down to the conductor steel plate.

   (For 90 A, 150 A, 200 A cut only the insulating sheath) 

2. Cut the insulating sheath using a 

4〜5

mm drill bit, as 

shown on Figure <B>.Slightly exaggerating the cut to the 
side ((Working 

   

), as shown in Figure <C>.makes 

the insulating sheath easier to remove.

3. Break off the upper conductor (steel plate) at the cut line. 

(Not necessary with  90A, 150A or 200A units.) After cutting 
the insulating sheath, remove the burrs using a knife. 
Failure to do so may cause poor collector arm contact.

Completed Figure

Completed Figure

Completed Figure

90°

 

Conductor (steel plate)

30mm

 

Conductor (copper plate)

 

Insulating sheath

Insulating sheath

Top
Side

Bottom

30mm

12mm

83mm

4

5mm

4

5mm

filing 

 

 

If the High-Tro-Reel unit is curled, be sure to straighten it before cutting.

 

 

Any unnecessary protrusions on the conductor should be cut off.

Notes

Narrow

Short

83mm

 

Conductor (steel plate)

Conductor (copper plate)

Conductor (copper plate)

Filing(recommendation): The file-saw 
type M is made by Nigata seik.

<A>

<C>

<D>

<B>

3

  Cutting the High-Tro-Reel unit

Conductor 

Insulating sheath

Area of the insulating
sheath to be cut

4

5mm

Area of the insulating

sheath to be cut

Conductor (steel plate)

Conductor (copper plate)

Insulating sheath

Move the drill in the direction of the

arrow in the numerical order shown.

1

2

3

4

5mm drill bit

Processing for the End tension insulator 

Cut powder

Processing for the center feed-in joiner

 

 

Cut a narrow insulating sheath, or shorter, can not be inserted into the 
insulator.

   HighTro-Reel unit can not be secured, it may fall fire.

Caution

 

 Be careful not to damage the conductor(copper plate) when cutting 

whit a hacksaw.

  

  Failure to do so may cause damage due to failing of 

equipment.

Caution

 

 The cut steel plates are needed when 

connected to the main unit.

Caution

Summary of Contents for High-Tro-Reel

Page 1: ... pre use test run of equipment and do periodic inspections Otherwise electric shock fire or damage due to falling of equipment may occur When damage and crack occurred in the insulating sheath of the duct please change the duct Otherwise sparking may occur causing fire poor contact or derailing of the trolley etc This product is for general indoor use only Do not use this product for a damp place ...

Page 2: ...hanges the Tro Reel unit High Tro Reel unit Check the coil spring length Once every 3 to 6 months Adjust to proper length Check whether there is loosening of the nut of the coil spring Once every 3 to 6 months Retighten Check whether the resin has not been damaged Once every 3 to 6 months Exchange products End tension insulator Check whether there is loosening of the fixation screw or the terminal ...

Page 3: ...if chip or broken spring pin is found Replace if cracked or broken spinning shaft is found Replace the collector shoes if there is wear to replacement indication line If there is damage replace the collector shoes If the collector shoes pulled correct to have extra length on lead wire Retighten Replace if cracked or broken sheath is found Replace the collector shoes if there is wear to replacement...

Page 4: ...ere corrosive gas is generated or a place where cutting oil is directly splashed Electric shock fire or damage due to equipment falling may occur Position the opening of a unit facing downward or sideways If installed with the opening facing upward a unit may produce sparks causing fire poor contact or separation of collector arms from wires When damage and crack occurred in the insulating sheath ...

Page 5: ...nder cable On both supply and tightening of the body Collector arm Collects power during travel Able to travel at 300m min on a straight section Joiner Connects the High Tro Reel units together in long installations more then 50m Can also feed power to 60A and 90A High Tro Reel units Hanger Fixes the High Tro Reel units to a building structure at an interval of 4m or less for standard installation...

Page 6: ...ally and pull the High Tro Reel unit out of the box Notes When installing two or more High Tro Reel lines reinforce end tension insulator brackets by increasing angle size by one step Failure to do so may cause damage due to falling of equipment Notes Make sure brackets are parallel to the line Failure to do so may cause poor connect arm contact Notes Be careful that the end of the High Tro Reel u...

Page 7: ...ure 90 Conductor steel plate 30mm Conductor copper plate Insulating sheath Insulating sheath Top Side Bottom 30mm 12mm 83mm 4 5mm 4 5mm filing If the High Tro Reel unit is curled be sure to straighten it before cutting Any unnecessary protrusions on the conductor should be cut off Notes Narrow Short 83mm Conductor steel plate Conductor copper plate Conductor copper plate Filing recommendation The ...

Page 8: ...rminal tightening 2mm shifted to the side theHigh Tro Reel unit To arrange like terminal plate LB Point 2 of execution and tighten temporarily the fixation screw to facilitate the insertion of the High Tro Reel unit Move the terminal plate to the direction of the arrow by 5mm Point 3 of execution Tighten terminal plate LB by the fixation screw temporarily Point 4 of execution High Tro Reel unit Wh...

Page 9: ...and pins inserted into the side of terminal after mounting the unit We are packing in assembly Point 6 of execution The terminal plate is different depending on the power feeding Please shown Feeding power to the High Tro Reel Crimp terminal sequenceand mounting direction of the terminal plate Point 7 of execution Tighten after confirming whether the terminal plate and the end tentsion insulator a...

Page 10: ...ane ten times to reconfirm coil spring tightening length Failure to do so may cause poor collector arm contact or separation from wires Notes under the cover hook the projection on the cover under the cover hook the projection on the cover 1 Mounted on the cover 1 Remove on the cover 1 Remove on the cover 1 Mounted on the cover 2 Mounted under cover 2 Remove under the cover 2 Remove under the cove...

Page 11: ...er cover Steel plate High Tro Reel unit High Tro Reel unit Joiner Screw M6 12 Joiner High Tro Reel unit Joiner cover Terminal Screw M6 12 Crimp on terminal 38m Terminal plate Conductor Hex key wrench for M6 not included Screw M6 12 Joiner High Tro Reel unit Joiner cover Hex key wrench for M6 not included Terminal 60A and 90A with feed in terminal 150A and 200A without feed in terminal Conductor co...

Page 12: ...ls shown in following the figure Terminal sequence of the center feed in joiner into the Joint part of conductors Inserting the terminal until to touches the base Failure to do so may cause fire 4 Fixation screw of the terminal must be securely tightened by hex key wrench M6 not included Tightening torque 9 3N m 11 3N m Lead in side Install the hanger in a specified position Failure as it may dera...

Page 13: ...ith the cable fixation part by fastening band not included 3 After connection with the feeder insert the cover along the slide rib of the Joiner base Ribs inside the cover both sides are reliably caught and is based slide rib Making sure that slide the cover The cover covers the ends of the base rib connection L terminal Power wire width CVT100mm 2 less not included Crimp Terminal not included S t...

Page 14: ...ing the leads to the load In case of horizontal installation be sure to use the Collector arm support parts for transverse with its opening facing side Otherwise poor collector arm contact or separation from wires may occur Mount the length from the center of the duct to the center of the collector arm within A size Assembly in tandem configuration Two collector arms tandem type should be used tog...

Page 15: ...r shoes Collector spinning shaft 12 Inspection of spinning shaft support parts Please inquire Nippon Dry Slide Co Ltd 81 072 257 2221 Caution 13 Collector shoe replacement Pull up The replacement indication line is marked to collector shoes Collector shoes should be replaced when they wear down a part at least to the replacement indication line In case of wearing down to the replacement indication...

Reviews: