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ー 31 ー

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Mounting the High-Tro-Reel unit to the hanger

Insert one side of the High-Tro-Reel unit into the hanger 

and push the other side in by hand.

Slit

Hanger

High-Tro-Reel unit

■ 

Removing the High-Tro-Reel unit

Insert a screwdriver into the slit and pry it out.

Hight-Tro-Reel unit

Hanger

Slit

■ 

Temporarily fix t the High-Tro-Reel unit  to the hanger

   

in the proper order starting at the end. 

1. Tightening the tension bolt  to the insulator blanket by the fixation nut

2. Temporarily fix t the High-Tro-Reel unit  to the hanger in the proper order starting at the end.

Pull the High-Tro-Reel unit tight using rope, being sure to eliminate any sagging.

End tension insulator

Mounting direciton

High-Tro-Reel unit

Hanger bracket

Pull here

Insulation sheet for 

feeding from under

� 

Please note the direction

of the insulating sheet.

 

 Install the terminal and the terminal plate, 

    to straight in the end tension insulator .

Failure to do so may damage due to 

    falling of equipment.

Mounting direciton

End tension insulator

for lateral movement

(For transverse)

(2) Mounting the terminal from side

Notes

5

  Lifting the High-Tro-Reel unit and securing it to the brackets starting on the end tension insulator side.

Tension bolt

Fixation nut

Feeding from 

under

(Point 

5

 of execution) 

Easy to put a plate and pins inserted into 

the side of terminal after mounting the unit. 

 We are packing in assembly.  

(Point 

6

 of execution) 

The terminal plate is different depending 

on the power feeding.Please shown

   

Feeding power to the High-Tro-Reel

(Crimp terminal sequenceand mounting 

direction of the terminal plate).

(Point 

7

 of execution) 

 Tighten after confirming whether the terminal plate 

 and the end tentsion insulator are the horizontal 

 compared with the High-Tro-Reel unit.

Terminal

Terminal plate-M

Terminal 

plate-L

Insulating sheet

Fixation screw

M6×12

End tension insulator

High-Tro-Reel unit

After setting the High-Tro-Reel unit , the terminal, 

and the terminal plate in the end tension insulator.

The terminal plate and the terminal where fixed 

bolt M6×12 was tightened with the specified 

torque cannot be used again.

Bend the insulation sheet

 when tightening with the 

Allen key.

Set up the terminal plate 

so as not to incline.

Don't use

them again.

Please inquire of store purchased when the 

terminal and the terminal plate are necessary.

 

 Tighten screws to 

ensure.Failure, may fall fire.

    

Otherwise, electric shock or 

fire may occur.

Caution

Gap

① 

Fitting the insulation sheet in the opening side of the end tension insulator.

② 

Insert the terminal.(Point 

5

 of execution)

③ 

Insert the terminal plates.(Point 

6

 of execution)

④ 

Fully tighten the fixation screw <Table1 > the High-Tro-Reel, 

  

the terminal, the terminal plate, and  the end tension insulator.

(Point 

7

 of execution)

 

(Proper torque: 7N • m ~ 9N • m)

Caution

End tension insulator

Coil spring

Nut

High-Tro-Reel unit

M10 tension bolt 

Screw

End tension insulator

for lateral movement

High-Tro-Reel unit

M10 tension bolt 

Coil spring

Nut

End tension insulator bracket

<not included>

(For transverse) 

Coil spring length and tension

Ambient temperature

during installation

Tension(N)

4508

3332

For transverse

115

70

For transverse

3136

2254

For transverse

125

75

For transverse

10� or  lower

11

40�

Coil spring length,(

     

)mm

Recommend using JIS standard crimp 

terminals and insulating cap

 

Installing the cover and remove

(Mounting)

(Petching) 

For feeding from horizontal

For feeding from under

 

Crimp terminal sequence and 

   mountingdirection of the 

   terminal plate

The terminal arrangement for none terminal is the same for feeding from horizontal.

■ 

Pull the High-Tro-Reel unit tight and tighten the end tension insulator nuts snugly.

■ 

Connect the power wire; to the terminal plate using the crimp-on terminal. 

 

・ 

When applying tension to the High-Tro-Reel unit, besure to tighten the nuts on the tension bolts evenly.

 

・ 

Do not excessively tighten so that the coil spring contacts. Otherwise, the conductor of the unit 

may be disconnected.

 

・ 

After installation, run the truck for Hoist crane ten times to reconfirm coil spring tightening length.

Failure to do so may cause poor collector arm contact or separation from wires. 

Notes

 under the cover hook the

 projection on the cover

② 

under the cover 

  

hook the projection

  

on the cover

1. Mounted on the cover 

1. Remove on the cover

1. Remove on the cover

1. Mounted on the cover 

2. Mounted under cover

2. Remove under the cover

2. Remove under the cover

2. Mounted under cover

Feeding from horizontal

③ 

Tab on the bottom

 cover wear

① 

Remove the tab on

 the bottom cover

① 

Wear on the 

 cover tab

Feeding from under / without terminal

Feeding from horizontal

Feeding from under / without terminal

(Power is fed from the line end via an end tension insulator with a feed-in terminal.)

End tension insulator bracket

<not included>

Crimp-on terminal

(not included)

Insulation cover

(not included)

Power wire

(not included)

Terminal plate

Under 

cover

End tension insulator

(with feed-in terminal)

Terminal screw (M8×15)

7

  Feeding power to the High-Tro-Reel

6

  Tightening the High-Tro-Reel unit

② 

Remove the tab on 

 the cover

For 3P

Terminal plate

-L

Crimp-on terminal

Crimp-on terminal

Terminal plate

-M

Terminal plate

-LB

Terminal screw(M8×15)

(Tightening torque:22N

m

25N

m)

For 4P

For 5P

Terminal plate

M×3

Terminal plate 

LB

Terminal plate

M×4

Terminal plate 

LB

Terminal plate

L×4

Crimp-on terminal

Crimp-on

terminal

Crimp-on terminal

Terminal plate

M×4

Terminal

plate 

L

Crimp-on terminal

Summary of Contents for High-Tro-Reel

Page 1: ... pre use test run of equipment and do periodic inspections Otherwise electric shock fire or damage due to falling of equipment may occur When damage and crack occurred in the insulating sheath of the duct please change the duct Otherwise sparking may occur causing fire poor contact or derailing of the trolley etc This product is for general indoor use only Do not use this product for a damp place ...

Page 2: ...hanges the Tro Reel unit High Tro Reel unit Check the coil spring length Once every 3 to 6 months Adjust to proper length Check whether there is loosening of the nut of the coil spring Once every 3 to 6 months Retighten Check whether the resin has not been damaged Once every 3 to 6 months Exchange products End tension insulator Check whether there is loosening of the fixation screw or the terminal ...

Page 3: ...if chip or broken spring pin is found Replace if cracked or broken spinning shaft is found Replace the collector shoes if there is wear to replacement indication line If there is damage replace the collector shoes If the collector shoes pulled correct to have extra length on lead wire Retighten Replace if cracked or broken sheath is found Replace the collector shoes if there is wear to replacement...

Page 4: ...ere corrosive gas is generated or a place where cutting oil is directly splashed Electric shock fire or damage due to equipment falling may occur Position the opening of a unit facing downward or sideways If installed with the opening facing upward a unit may produce sparks causing fire poor contact or separation of collector arms from wires When damage and crack occurred in the insulating sheath ...

Page 5: ...nder cable On both supply and tightening of the body Collector arm Collects power during travel Able to travel at 300m min on a straight section Joiner Connects the High Tro Reel units together in long installations more then 50m Can also feed power to 60A and 90A High Tro Reel units Hanger Fixes the High Tro Reel units to a building structure at an interval of 4m or less for standard installation...

Page 6: ...ally and pull the High Tro Reel unit out of the box Notes When installing two or more High Tro Reel lines reinforce end tension insulator brackets by increasing angle size by one step Failure to do so may cause damage due to falling of equipment Notes Make sure brackets are parallel to the line Failure to do so may cause poor connect arm contact Notes Be careful that the end of the High Tro Reel u...

Page 7: ...ure 90 Conductor steel plate 30mm Conductor copper plate Insulating sheath Insulating sheath Top Side Bottom 30mm 12mm 83mm 4 5mm 4 5mm filing If the High Tro Reel unit is curled be sure to straighten it before cutting Any unnecessary protrusions on the conductor should be cut off Notes Narrow Short 83mm Conductor steel plate Conductor copper plate Conductor copper plate Filing recommendation The ...

Page 8: ...rminal tightening 2mm shifted to the side theHigh Tro Reel unit To arrange like terminal plate LB Point 2 of execution and tighten temporarily the fixation screw to facilitate the insertion of the High Tro Reel unit Move the terminal plate to the direction of the arrow by 5mm Point 3 of execution Tighten terminal plate LB by the fixation screw temporarily Point 4 of execution High Tro Reel unit Wh...

Page 9: ...and pins inserted into the side of terminal after mounting the unit We are packing in assembly Point 6 of execution The terminal plate is different depending on the power feeding Please shown Feeding power to the High Tro Reel Crimp terminal sequenceand mounting direction of the terminal plate Point 7 of execution Tighten after confirming whether the terminal plate and the end tentsion insulator a...

Page 10: ...ane ten times to reconfirm coil spring tightening length Failure to do so may cause poor collector arm contact or separation from wires Notes under the cover hook the projection on the cover under the cover hook the projection on the cover 1 Mounted on the cover 1 Remove on the cover 1 Remove on the cover 1 Mounted on the cover 2 Mounted under cover 2 Remove under the cover 2 Remove under the cove...

Page 11: ...er cover Steel plate High Tro Reel unit High Tro Reel unit Joiner Screw M6 12 Joiner High Tro Reel unit Joiner cover Terminal Screw M6 12 Crimp on terminal 38m Terminal plate Conductor Hex key wrench for M6 not included Screw M6 12 Joiner High Tro Reel unit Joiner cover Hex key wrench for M6 not included Terminal 60A and 90A with feed in terminal 150A and 200A without feed in terminal Conductor co...

Page 12: ...ls shown in following the figure Terminal sequence of the center feed in joiner into the Joint part of conductors Inserting the terminal until to touches the base Failure to do so may cause fire 4 Fixation screw of the terminal must be securely tightened by hex key wrench M6 not included Tightening torque 9 3N m 11 3N m Lead in side Install the hanger in a specified position Failure as it may dera...

Page 13: ...ith the cable fixation part by fastening band not included 3 After connection with the feeder insert the cover along the slide rib of the Joiner base Ribs inside the cover both sides are reliably caught and is based slide rib Making sure that slide the cover The cover covers the ends of the base rib connection L terminal Power wire width CVT100mm 2 less not included Crimp Terminal not included S t...

Page 14: ...ing the leads to the load In case of horizontal installation be sure to use the Collector arm support parts for transverse with its opening facing side Otherwise poor collector arm contact or separation from wires may occur Mount the length from the center of the duct to the center of the collector arm within A size Assembly in tandem configuration Two collector arms tandem type should be used tog...

Page 15: ...r shoes Collector spinning shaft 12 Inspection of spinning shaft support parts Please inquire Nippon Dry Slide Co Ltd 81 072 257 2221 Caution 13 Collector shoe replacement Pull up The replacement indication line is marked to collector shoes Collector shoes should be replaced when they wear down a part at least to the replacement indication line In case of wearing down to the replacement indication...

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