Palram Sunscape Installation Manual Download Page 4 | Manualshive

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4

Palram Americas

Angle Grinder

with Cutting Disk for Aluminum

Rubber Mallet

Drill

Screw Gun

Hearing Protection

Eye Protection

Gloves

Circular Saw with

Fine-Tooth Carbide-Tipped Blade

Profile Spacer Bar

(SEE PAGE 6)

REQUIRED TOOLS

Although the SUNSCAPE® Roof Covering System can be installed by one person,

it is much easier to install with a second person to assist.

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Summary of Contents for Sunscape

Page 1: ...nner Profile Cap Covers 13 Measuring Cutting Roof Panels for Left Right Side of Roof 14 Installing End Profile Bases with CUT Roof Panels 15 Installing End Profile Caps and Covers with CUT Roof Panels 16 Installing End Profile Bases with UNCUT Roof Panels 17 Installing End UNCUT Roof Panels Profile Caps and Covers 18 Installing Flashing and Foam Flashing Strips 19 CLEANING SUNSCAPE ROOF PANELS 20 ...

Page 2: ...le Closures top and bottom End Profile Cap Screws Panel Gasket End Profile Cap Cover Foam Flashing Strip Roof Flashing Not Included see page 20 Fixing Screw for Profile Base Self Drilling Screw for fixing Profile Base to metal rafters or purlins SEE PAGE 20 Locking Screw for Profile Cap Profile Closure Surfin USA Z ...

Page 3: ...e Cap Screws Inner Profile Cap Cover Roof Flashing Not Included see page 20 Foam Flashing Strip Fixing Screw for Profile Base Locking Screw for Profile Cap Profile Closure SEE PAGE 20 Self Drilling Screw for fixing Profile Base to metal rafters or purlins Assembled View Profile Closures top and bottom ...

Page 4: ...ll Screw Gun Hearing Protection Eye Protection Gloves Circular Saw with Fine Tooth Carbide Tipped Blade Profile Spacer Bar SEE PAGE 6 REQUIRED TOOLS Although the SUNSCAPE Roof Covering System can be installed by one person it is much easier to install with a second person to assist ...

Page 5: ...y have sharp edges NEVER STEP DIRECTLY ON THE PANELS before during or after installation Injury and or damage to the panels could result If you must access the panel surface during installation ALWAYS use a slip resistant crawl board that is fully supported by at least THREE roof structural elements under the panels IMPORTANT SAFETY NOTICE ...

Page 6: ...ctly on rafters the inner rafters must be 24 on center If end rafters are less than 24 on center then the end Roof Panels must be cut to proper width before installation SEE PAGE 14 Measure rafter spacing 1a 24 24 24 48 48 48 24 24 RAFTER SPACING To install SUNSCAPE directly on purlins the purlins must be the same distance apart from each other The maximum distance between purlins for SUNSCAPE is ...

Page 7: ... Here s how to measure the correct length for Profile pieces A Roof overhang 2 min 8 max B PLUS Length of roof run EQUALS Total length of each Profile Base Profile Cap and Profile Cap Cover Use an angle grinder to cut each profile component to the exact length required Make sure your cuts are straight exactly perpendicular to the profile Smooth rough edges with a metal file as needed Measure twice...

Page 8: ...d of every End Profile Base and Inner Profile Base The Profile Closure will prevent the Roof Panel from sliding off when the Roof Panel is being installed 5 6 24 max 24 max 24 max 2 2 2 min Overhang PROFILE RAFTER WALL RAFTER INSTALLATION PURLIN INSTALLATION Measure distance between purlins center to center PROFILE PURLIN WALL PURLIN PURLIN End Profile Base Inner Profile Base Before drilling holes...

Page 9: ...sure the proper Roof Panel length A Length of aluminum Profile B MINUS 1 8 for every 3 of aluminum Profile EQUALS Total length of each Roof Panel For example if your aluminum Profile is 9 feet long then your Roof Panel will be 8 feet 11 5 8 inch long Measure and cut all Roof Panels to the correct length if required Remove the protective film from the BOTTOM of the Roof Panel BEFORE installation Le...

Page 10: ...ters and start at top of roofline Center the profile in the middle of the rafter Fasten screws in pre drilled holes along the length of the first Inner Profile Base Using the spacer bar at every hole fasten screws through the pre drilled holes along the second Inner Profile Base PROFILE SPACER BAR 22 5 8 If your rafters or purlins are made of metal instead of wood use the included self drilling sc...

Page 11: ... the two installed Inner Profiles Bases Make sure the raised edges of the Roof Panel are seated along the length of both Inner Profile Bases Add the third Inner Profiles Base 2 3 After the first two Inner Profile Bases are attached it is time to install the first Roof Panel INSTALLATION ...

Page 12: ...nner Profile Cap over the Inner Profile Base between them This will secure down two adjacent Roof Panel edges FASTEN THE INNER PROFILE CAP TO THE INNER PROFILE BASE USING THE LOCKING SCREWS INSTALLATION Start fastening the Inner Profile Cap at the bottom of the roof line and work toward the top Add another Inner Profile Cap in between every two new panels Inner Profile Cap ...

Page 13: ...at the bottom of the roof line and work toward the top Remove the protective film after each Roof Panel is fully installed and secured Installing Inner Profile Cap Covers Inner Profile Cap Inner Profile Cap Cover THE INNER PROFILE CAP MUST BE FULLY FASTENED BEFORE ADDING THE CAP COVER It is very difficult to remove the Inner Profile Cap Cover after installation START AT BOTTOM WORK TOWARD TOP INST...

Page 14: ...nel in place On the Roof Panel note the center line of the end rafter Then subtract 3 8 and mark that as your rip line along the Roof Panel END RAFTER CENTER LINE MINUS 3 8 1 Measure twice cut once 2 Bring the sheet to the ground Cut the Roof Panel along the rip line 3 Cut the Panel Gasket to the length of the Roof Panel if needed Then add the cut Panel Gasket to the cut edge of the Roof Panel THE...

Page 15: ...oof and set it in place 6 Fasten the End Profile Base to the end rafter through the holes along the length The gap behind the Panel Gasket is normal and helps account for expansion of the Roof Panel Gently tap the End Profile Base with a rubber mallet to fully seat the Panel Gasket Hammer against a length of wood to prevent damage to the End Profile Base INSTALLATION RAFTER RAFTER RAFTER ...

Page 16: ...with CUT Roof Panels Install the End Profile Cap on both left and right side End Profile Bases 7 Install the End Profile Cap Covers on both left and right End Profile Caps 8 INSTALLATION Start fastening the Inner Profile Cap at the bottom of the roof line and work toward the top ...

Page 17: ...ws through the pre drilled holes along the first End Profile Base Be sure the correct edge of the End Profile Base is facing inward toward the roof Center the profile in the middle of the rafter Using the spacer bar at every hole fasten screws through the pre drilled holes along the second End Profile Base Fasten the first End Profile Base to the left edge of the roof Fasten the second End Profile...

Page 18: ... Cap Covers 3 5 4 6 Insert the LEFT side uncut Roof Panel Insert the RIGHT side uncut Roof Panel Install the left End Profile Cap and then install the Cap Cover on left End Profile Base Install the right End Profile Cap and then install the Cap Cover on right End Profile Base INSTALLATION ...

Page 19: ...oam to the underside of the flashing For a snug fit cut Foam Flashing Strips 1 4 longer than the width between each aluminum profile APPLY THE TAPE ONLY TO THE TOP OF THE FOAM FLASHING STRIP 1 Install flashing if required by code Flashing is NOT included in the SUNSCAPE Kit Installing Flashing not included Installing Foam Flashing Strips included DO NOT ADHERE THE FOAM FLASHING STRIP TO THE SUNSCA...

Page 20: ...bonate material To clean them Use a soft clean sponge or a soft clean 100 cotton cloth Use lukewarm water and a mild dishwashing detergent Rinse the surfaces with cold water Dry with a soft cotton cloth if desired To reduce the appearance of water spots avoid washing in direct sunlight SUNSCAPE Cleaning Guidelines Pressure washers are not recommended Do not use abrasive or high alkaline cleaners D...

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