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Series 3000 and Series 1500

Crossflow Cooling Towers

Table of Contents

Page

General Maintenance Information  . . . . . . . . . . . . . . 2
Operation and Maintenance  . . . . . . . . . . . . . . . . . . 3

Initial and Seasonal Start-Up  . . . . . . . . . . . . . . . . 4
Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Seasonal Shutdown  . . . . . . . . . . . . . . . . . . . . . . . 4

Maintenance Procedures  . . . . . . . . . . . . . . . . . . . . 5

BALANCE-CLEAN

®

EASY-CLEAN™ 

Chamber/Inlet Pre-Strainer  . . . . . . . . . . . . . . . . . . . 5

Cold Water Basin  . . . . . . . . . . . . . . . . . . . . . . . . . 5
Make-Up Valve  . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BALTIDRIVE

®

Power

Train Drive System  . . . . . . . . . . . . . . . . . . . . . . 6

Fan Shaft Bearings  . . . . . . . . . . . . . . . . . . . . . . . . 7
Adjustable Motor Base  . . . . . . . . . . . . . . . . . . . . . 7
Corrosion Protection  . . . . . . . . . . . . . . . . . . . . . . 8

Winter Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Water Treatment  . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Biological Control  . . . . . . . . . . . . . . . . . . . . . . . . 11

Factory Authorized Parts . . . . . . . . . . . . . . . . . . . . 12

B

altimore Aircoil Company Crossflow Cooling
Towers have been designed to give long, trouble-
free service when properly installed, operated, and

maintained. To obtain optimum performance and maxi-
mum service life, it is important that a program of regular
inspection and maintenance be developed and carried
out. This bulletin is published as a guide to establishing
such a program.

Included in the bulletin are the recommended services for
start-up, operation, and shutdown and the approximate
frequency for each. 

Note that the recommendations on

frequency of service are minimums and where operating
conditions are severe, the services should be performed
more often.

For each required service, follow the proce-

dures outlined under the “Maintenance Procedures”
section of this bulletin. The cooling towers are illustrated
on page 2 with the major points of inspection and service
identified. A copy of the unit certified drawing should also
be available for reference. If you need additional informa-
tion about the operation or maintenance of this equip-
ment that is not covered in this bulletin, contact the local
B.A.C. Representative. Their name and telephone number
are on a label at the connection end of the unit.

BULLETIN M244/1-OAE

Operating and
Maintenance Instructions

Summary of Contents for 3000 Series

Page 1: ...ntenance be developed and carried out This bulletin is published as a guide to establishing such a program Included in the bulletin are the recommended services for start up operation and shutdown and...

Page 2: ...tent of impurities in the air and water determines the frequency of most maintenance services and also governs the extent of water treatment which can vary from a simple continuous bleed and biologica...

Page 3: ...r property damage All electrical mechanical and rotating machinery constitute a potential hazard particularly for those not familiar with the design construction and operation Accordingly adequate saf...

Page 4: ...to obtain even water distribution 13 Open the valve in the tower bleed line by others and adjust bleed to the recommended rate See Water Treatment page 10 continued 14 Check the voltage and current o...

Page 5: ...ically purge the EASY CLEAN Chamber of dirt and debris collected by the strainer The strainer should be cleaned periodically as shown in the Recommended Maintenance Schedule This is accomplished by un...

Page 6: ...f the thermal load is less than the design load at the time of unit start up the procedure may produce operating levels greater than that shown It may be necessary to re adjust the float in order to a...

Page 7: ...uch as one of those recommended for lubricating the fan shaft bearings BALTIDRIVE POWER TRAIN The BALTIDRIVE Power Train consists of a specially designed belt with corrosion resistant fan motor sheave...

Page 8: ...ies 3000 and Series 1500 Cooling Towers are con structed of corrosion resistant materials The wet deck sur face is made of an inert synthetic material which requires no protection against rot decay ru...

Page 9: ...eration CAUTION The plug must be reinstalled during warm weather to obtain full thermal performance When the cooling tower is operated at wet bulb tempera tures below freezing ice may form on wetted a...

Page 10: ...M per 100 tons of refrigeration Evaporation Rate Water Flow Rate x Range x 001 Example At a flow rate of 900 GPM and a cooling range of 10 F the evaporation rate is 9 GPM 900 GPM x 10 F x 001 9 GPM If...

Page 11: ...culating pump They should not be batch fed directly into the cold water basin 3 Acid water treatment is not recommended unless the unit s have been furnished with the BALTIBOND Corrosion Protection Sy...

Page 12: ...ment quality Local assistance with service problems The following is a list of retrofit options and accessories to further simplify maintenance access Internal Service Platform Ladder with Handrails E...

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