Optimum OPTiturn TM 4010, Operating Manual

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OPTIMUM
M A S C H I N E N - G E R M A N Y
Version 1.0.1 dated 2018-01-31 Page 3 Translation of the original instructions
TM4010 | TM4010D GB
3.3.1 Load suspension point ................................................................................................................ 25
3.3.2 Gravity of the machine ................................................................................................................ 25
3.3.3 Lifting with a forklift...................................................................................................................... 25
3.3.4 Lifting by crane............................................................................................................................ 26
3.4 Installation and assembly ....................................................................................................................... 26
3.4.1 Installation site requirements ...................................................................................................... 26
3.5 Cleaning the machine............................................................................................................................. 27
3.5.1 Lubrication................................................................................................................................... 27
3.6 Anchor-free assembly ............................................................................................................................ 28
3.6.1 Dimension of vibration damper ................................................................................................... 28
3.6.2 Anchored assembly..................................................................................................................... 28
3.6.3 Aligning of the machine............................................................................................................... 30
3.7 Fill with coolant....................................................................................................................................... 31
3.8 First commissioning................................................................................................................................ 31
3.9 Electric three-phase connection ............................................................................................................. 31
3.10 Warming up the machine ....................................................................................................................... 32
3.11 Functional check .................................................................................................................................... 32
4 Operation
4.1 Control and indicating elements ............................................................................................................. 33
4.2 Safety ..................................................................................................................................................... 34
4.2.1 Control elements......................................................................................................................... 34
4.3 Switching on the machine ...................................................................................................................... 35
4.4 Switching the machine off ...................................................................................................................... 35
4.5 Resetting an emergency stop condition ................................................................................................. 35
4.6 Power failure, Restoring readiness for operation ................................................................................... 35
4.7 Momentary switch, direct run ................................................................................................................. 35
4.8 Speed setting ......................................................................................................................................... 35
4.9 Turning direction..................................................................................................................................... 35
4.10 Feed ....................................................................................................................................................... 36
4.10.1 Feed speed ................................................................................................................................. 36
4.11 Tables for thread cutting......................................................................................................................... 36
4.11.1 Metric thread cutting table........................................................................................................... 36
4.11.2 Exchange, change of position of the change gears .................................................................... 37
4.11.3 Inch thread cutting table.............................................................................................................. 38
4.12 Tool holder ............................................................................................................................................. 39
4.13 Lathe spindle fixture ............................................................................................................................... 40
4.13.1 Fasten workpiece holder ............................................................................................................. 40
4.13.2 Lathe chuck................................................................................................................................. 41
4.13.3 Speed information, maintenance recommendations, reference speed in accordance with DIN 6386
41
4.13.4 Influencing factors that significantly impact the tensioning force ................................................ 42
4.13.5 Lathe chuck maintenance ........................................................................................................... 43
4.13.6 Clamping long workpieces .......................................................................................................... 43
4.13.7 Mounting workpiece holder ......................................................................................................... 44
4.14 Tailstock ................................................................................................................................................. 44
4.14.1 Cross-adjustment of the tailstock ................................................................................................ 44
4.15 General operating instructions ............................................................................................................... 45
4.15.1 Longitudinal turning..................................................................................................................... 45
4.15.2 Face turning and recessing......................................................................................................... 45
4.15.3 Fixing the lathe saddle ................................................................................................................ 45
4.15.4 Turning between centres............................................................................................................. 46
4.15.5 Turning short tapers with the top slide ........................................................................................ 46
4.15.6 Thread cutting ............................................................................................................................. 47
4.16 Coolant equipment ................................................................................................................................. 48
4.16.1 Cooling lubricants........................................................................................................................ 48