Optimum OPTiturn TM 4010, Operating Manual

Page: 4 / 118

OPTIMUM
M A S C H I N E N - G E R M A N Y
Version 1.0.1 dated 2018-01-31 Page 4 Translation of the original instructions
TM4010 | TM4010D GB
4.17 Lathe chuck K11-200/D5 ........................................................................................................................49
4.17.1 Basic safety instructions..............................................................................................................49
4.17.2 Calculating the required clamping force for a given speed .........................................................50
4.17.3 Clamping force-speed diagram - Lathe chuck K11-200/D5 ........................................................51
4.17.4 Clamping jaw centrifugal force ....................................................................................................51
4.17.5 Technical data of lathe chuck......................................................................................................54
4.17.6 Lubricating and cleaning the lathe chuck ....................................................................................54
5 Cutting speeds
5.1 Selecting the cutting speed.....................................................................................................................55
5.2 Influences on the cutting speed ..............................................................................................................55
5.3 Example for the determination of the required speed on your lathe .......................................................55
5.4 Table cutting speeds...............................................................................................................................56
6 Maintenance
6.1 Safety......................................................................................................................................................57
6.1.1 Preparation..................................................................................................................................57
6.1.2 Restarting ....................................................................................................................................57
6.1.3 Cleaning ......................................................................................................................................58
6.2 Check up, inspection and maintenance..................................................................................................58
6.3 Lubricating and cleaning the lathe chuck................................................................................................64
6.4 Repair .....................................................................................................................................................64
6.4.1 Customer service technician .......................................................................................................64
6.5 Cooling lubricants and tanks...................................................................................................................65
6.5.1 Inspection plan for water-mixed cooling lubricants......................................................................66
7 Ersatzteile - Spare parts - TM4010 - TM4010D
7.1 Ersatzteilbestellung - Ordering spare parts ............................................................................................67
7.2 Elektrische Ersatzteile - Electrical spare parts........................................................................................67
7.3 Schaltplan - Wiring diagram....................................................................................................................67
7.4 Maschinenbett - Machine bed.................................................................................................................68
7.5 Antrieb, Steuerung - Actuation, control...................................................................................................70
7.6 Getriebe Spindelstock 1-6 - Headstock gear 1-6....................................................................................72
7.7 Getriebe Spindelstock 2-6 - Headstock gear 2-6....................................................................................73
7.8 Getriebe Spindelstock 3-6 - Headstock gear 3-6....................................................................................74
7.9 Getriebe Spindelstock 4-6 - Headstock gear 4-6....................................................................................75
7.10 Getriebe Spindelstock 5-6 - Headstock gear 5-6....................................................................................76
7.11 Getriebe Spindelstock 6-6 - Headstock gear 6-6....................................................................................77
7.12 Vorschubgetriebe 1-6 - Feed gear 1-6...................................................................................................80
7.13 Vorschubgetriebe 2-6 - Feed gear 2-6...................................................................................................80
7.14 Vorschubgetriebe 3-6 - Feed gear 3-6...................................................................................................81
7.15 Vorschubgetriebe 4-6 - Feed gear 4-6...................................................................................................82
7.16 Vorschubgetriebe 5-6 - Feed gear 5-6...................................................................................................83
7.17 Vorschubgetriebe 6-6 - Feed gear 6-6...................................................................................................84
7.18 Wechselradgetriebe - Change gear........................................................................................................87
7.19 Schlosskasten 1-3 - Apron 1-3 ...............................................................................................................88
7.20 Schlosskasten 2-3 - Apron 2-3 ...............................................................................................................89
7.21 Schlosskasten 3-3 - Apron 3-3 ...............................................................................................................90
7.22 Planschlitten - Cross slide ......................................................................................................................93
7.23 Oberschlitten - Top slide.........................................................................................................................94
7.24 Reitstock - Tailstock................................................................................................................................97
7.25 Feststehehde Lünette - Steady rest........................................................................................................99
7.26 Mitlaufende Lünette - Follow rest..........................................................................................................101
7.27 Drehfutterschutz - Chuck protection .....................................................................................................102
7.28 Späneschutz - Chip protection..............................................................................................................103
7.29 TM 4010D - Wegmeßsystem - Path measurement system..................................................................104
7.30 Schaltplan - Wiring diagram 1 - 3 .........................................................................................................105