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Optimum B 24 H, Operating Manual

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Optimum B 24 H Operating Manual Download Page 3

OPTIMUM

M A S C H I N E N   -   G E R M A N Y

Version 2.2.2  dated 2014-03-07

Page 3

Original operating instructions

B24H | B24HV | B28H | B28HV

GB

3.5.2

Assembly of the drilling machine table B24H - B24HV .......................................................................... 28

3.5.3

Assembly of the drilling machine table B24H - B24HV .......................................................................... 28

3.5.4

Fitting the drill head ................................................................................................................................ 30

3.6

Installation .............................................................................................................................................. 31

3.6.1

Fixing ...................................................................................................................................................... 31

3.6.2

Installation drawings ............................................................................................................................... 32

3.7

First commissioning................................................................................................................................ 34

3.7.1

Warming up the machine ....................................................................................................................... 34

3.7.2

Electrical connection .............................................................................................................................. 35

4

Operation

4.1

Safety ..................................................................................................................................................... 36

4.2

Control and indicating elements ............................................................................................................. 36

4.2.1

Drilling machine B24H - B24HV ............................................................................................................. 36

4.2.2

Drilling machine  B28H - B28HV ............................................................................................................ 37

4.2.3

Drilling machine B24H - B24HV ............................................................................................................. 38

4.2.4

Control panel B28H - B28H (Vario) ........................................................................................................ 38

4.3

Turn the machine on B24H / B28H ........................................................................................................ 40

4.4

Turn the machine on B24HV / B28HV.................................................................................................... 40

4.5

Turn the machine off B24H / B28H ........................................................................................................ 40

4.6

Turn the machine off B24H / B28H ........................................................................................................ 40

4.7

Speed variation ...................................................................................................................................... 41

4.7.1

Speed table B24H .................................................................................................................................. 41

4.7.2

Speed table B24HV ................................................................................................................................ 42

4.7.3

Speed table B28H .................................................................................................................................. 42

4.7.4

Speed table B28HV ................................................................................................................................ 43

4.8

Drill depth stop ....................................................................................................................................... 43

4.9

Disassembly, assembly of drill chucks and drill bits ............................................................................... 44

4.9.1

Use of Quick action drill chuck ............................................................................................................... 44

4.9.2

Disassembly of the drill chuck B24H - B24HV ....................................................................................... 44

4.9.3

Disassembly with the integrated drill drift on the B28H- B28HV ............................................................ 45

4.9.4

Mounting the drill chuck B24H - B24HV und B28H - B28HV ................................................................. 46

4.10

Cooling ................................................................................................................................................... 46

4.11

Before starting work ............................................................................................................................... 47

4.12

During work ............................................................................................................................................ 47

5

Determining the cutting speed and the speed

5.1

Table cutting speeds / infeed ................................................................................................................. 49

5.2

Speed table ............................................................................................................................................ 49

5.3

Examples to calculatory determine the required speed for your drilling machine .................................. 51

6

Maintenance

6.1

Safety ..................................................................................................................................................... 53

6.1.1

Preparation ............................................................................................................................................. 53

6.1.2

Restarting ............................................................................................................................................... 53

6.2

Inspection and maintenance .................................................................................................................. 53

6.3

Repair ..................................................................................................................................................... 57

7

Ersatzteile - Spare parts

7.1

Ersatzteilzeichnung B24H - Spare parts drawing B24H ......................................................................... 58

7.1.1

Bohrkopf B24H - Drilling head B24H ...................................................................................................... 58

7.1.2

Säule und Bohrtisch B24H - Column and drilling table B24H ................................................................ 59

7.1.3

Keilriemenscheiben B24H - Pulleys B24H ............................................................................................. 60

7.1.4

Ersatzteilliste B24H - Parts list B24H ..................................................................................................... 60

7.2

B24HV .................................................................................................................................................... 63

7.2.1

Bohrkopf B24HV - Drilling head B24HV ................................................................................................. 63

7.2.2

Säule und Bohrtisch B24HV - Column and drilling table B24HV............................................................ 64

7.2.3

Keilriemenscheiben B24HV - Pulleys B24HV ........................................................................................ 65

Summary of Contents for B 24 H

Page 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating manual Version 2 2 2 Bench drilling machine Upright drilling machine ...

Page 2: ...tive cover of the V belts 14 1 12 2 Drill chuck protection 15 1 13 Individual protection gear 15 1 14 Safety during operation 16 1 15 Safety during maintenance 16 1 15 1 Disconnecting and securing the drillnig machine 16 1 16 Using lifting equipment 16 1 16 1 Mechanical maintenance work 17 1 17 Accident report 17 1 18 Electrical system 17 2 Technical data 2 1 Electrical connection 18 2 2 Drilling ...

Page 3: ...HV 43 4 8 Drill depth stop 43 4 9 Disassembly assembly of drill chucks and drill bits 44 4 9 1 Use of Quick action drill chuck 44 4 9 2 Disassembly of the drill chuck B24H B24HV 44 4 9 3 Disassembly with the integrated drill drift on the B28H B28HV 45 4 9 4 Mounting the drill chuck B24H B24HV und B28H B28HV 46 4 10 Cooling 46 4 11 Before starting work 47 4 12 During work 47 5 Determining the cutti...

Page 4: ...rkopf B28HV Drilling head B28HV 78 7 9 2 Säule und Bohrtisch B28HV Column and drilling table B28HV 79 7 9 3 Keilriemenscheiben B28HV Pulleys B28HV 80 7 10 Ersatzteilliste B28HV Parts list B28HV 80 7 11 Maschinenschilder Machine labels B28H 84 7 11 1 Maschinenschilder Machine labels B28H 84 7 12 Maschinenschilder Machine labels B28HV 85 7 12 1 Maschinenschilder Machine labels B28HV 85 7 13 Schaltpl...

Page 5: ...ng service life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly deviate from the current state of construction of your machine Being the manufacturer we are continuously seeking for improvements and renewal of the products Therefore...

Page 6: ...ling machine Always keep this documentation close to the drilling machine INFORMATION If you are unable to solve a problem using these operating instructions please contact us for advice Optimum Maschinen Germany GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt email info optimum maschinen de 1 1 Safety instructions warning notes 1 1 1 Classification of hazards We classify the safety warnings into ...

Page 7: ... Ideogram Warning alert Definition consequence In case of specific dangers we replace the pictogram by or general danger by a warning of injury of hands hazardous electri cal voltage rotating parts Warning of danger of slip ping Warning risk of stumbling Warning hot surface Warning biological hazard Warning of automatic start up Warning tilting danger Warning of suspended loads Caution danger of e...

Page 8: ...arantee or CE conformity will expire due to any constructive technical or procedural changes which had not been performed by the company Optimum Maschinen Germany GmbH It is also part of intended use that you observe the limits of the drilling machine the operating manual is observed the inspection and maintenance instructions are observed Technical data on page 18 WARNING Extremely severe injurie...

Page 9: ...the machine vice is firmly clamped on the machine table Use cooling and lubricating agents to increase the durability of the tool and to improve the surface quality Clamp the cutting tools and workpieces on clean clamping surfaces Sufficiently lubricate the machine Correctly adjust the bearing clearance and the guidings It is recommended Insert the drill in a way that it is exactly positioned betw...

Page 10: ...ting company Safety devices on page 12 1 5 Qualification of personnel 1 5 1 Target group This manual is addressed to the operating companies the users the staff for maintenance works Therefore the warning notes refer to both operation and maintenance staff of the drilling machine Determine clearly and explicitly who will be responsible for the different activities on the machine operation maintena...

Page 11: ...anufacturer The operating company must Obligations of the operating company train the staff instruct the staff in regular intervals at least once a year on all safety standards that apply to the machine the operation accredited technical guidelines check staff s state of knowledge document the trainings instructions require staff to confirm participation in training instructions by means of a sign...

Page 12: ...le auxiliary materials e g spirit it is necessary to take additional preventive measures in order to safely avoid health risks 1 8 Safety devices Use the drilling machine only with properly functioning safety devices Stop the drilling machine immediately if there is a failure on the safety device or if it is not func tioning for any reason It is your responsibility If a safety device has been acti...

Page 13: ...eek with the machine in operation after every maintenance and repair work Check that prohibition warning and information signs and the labels on the driling machine are legible clean them if necessary are complete replace if necessary INFORMATION Use the following table in order to organize the checks General check Equipment Check OK Protective covers Mounted firmly bolted and not damaged Signs Ma...

Page 14: ...Seats for T slots are attached to the drilling table WARNING Risk of injury due to workpieces flying off at high speed Securely fix the workpiece on the drilling table Img 1 3 Drilling table 1 12 Separating protective devices 1 12 1 Protective cover of the V belts A protective cover for the belt pulleys is mounted on the drill ing head A switch is integrated in the protective cover which monitors ...

Page 15: ...rk individual protection gear as protective equipment This includes Safety helmet Protective goggles or face guard Protective gloves Safety shoes with steel toe caps Ear protection Before starting work make sure that the prescribed individual protective equipment is available in the workplace CAUTION Dirty or contaminated personnel protective equipment can cause diseases Clean your individual prot...

Page 16: ...o wear a well fitting work suit and if necessary a hairnet Do not use protective gloves when drilling or milling 1 15 Safety during maintenance Inform the operators in good time about any maintenance and repair works Report all safety relevant changes and performance details of the drilling machine or their oper ational behavior Document all changes have the operating instructions updated accordin...

Page 17: ... Maschinen Germany GmbH immediately in the event of accidents possible sources of danger and any actions which almost led to an accident near misses There are many possible causes for near misses The sooner they are notified the faster the causes can be eliminated 1 18 Electrical system Have the machine and or the electrical equipment checked regularly at least every six months Immediately elimina...

Page 18: ...28H B28HV Drilling capacity in steel S235JR mm 20 28 Working radius mm 165 200 Sleeve travel mm 85 105 2 3 Spindle seat B24H B24HV B28H B28HV Spindle seat MT2 MT3 2 4 Drilling table B24H B24HV B28H B28HV Table size mm Length x Width of the working surface 280 x 300 340 x 360 T slot size mm 14 Maximum distance mm Spindle table 515 858 Maximum distance mm spindle stand 681 1274 Working surface stand...

Page 19: ...bly to determine if further precaution measures are required or not The following factors influence the actual degree of the noise exposure of the operator Characteristics of the working area e g size or damping behaviour Other noise sources e g the number of machines Other processes taking place in the proximity and the period of time during which the oper ator is exposed to the noise Furthermore...

Page 20: ...OPTIMUM M A S C H I N E N G E R M A N Y Technical data Version 2 2 2 dated 2014 03 07 Page 20 Original operating instructions B24H B24HV B28H B28HV GB 2 11 Dimensions B24H Img 2 1 Dimensions B24H ...

Page 21: ...OPTIMUM M A S C H I N E N G E R M A N Y Technical data Version 2 2 2 dated 2014 03 07 Page 21 Original operating instructions B24H B24HV B28H B28HV GB 2 12 Dimensions B24HV Img 2 2 Dimensions B24HV ...

Page 22: ...OPTIMUM M A S C H I N E N G E R M A N Y Technical data Version 2 2 2 dated 2014 03 07 Page 22 Original operating instructions B24H B24HV B28H B28HV GB 2 13 Dimensions B24H Img 2 3 Dimensions B24H ...

Page 23: ...OPTIMUM M A S C H I N E N G E R M A N Y Technical data Version 2 2 2 dated 2014 03 07 Page 23 Original operating instructions B24H B24HV B28H B28HV GB 2 14 Dimensions B24HV Img 2 4 Dimensions B24HV ...

Page 24: ...hicle Follow the instructions and information on the transport case WARNING The use of unstable lifting and load suspension gear that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load capacity and that it is in perfect condition Observe the accident prevention regulations issued by your Employers Liability Insurance A...

Page 25: ...ns and information on the transport case Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those given here Information on page 6 Fragile goods Goods require careful handling Protect against moisture and humid environment Environmental conditions on page 19 Prescribed position of t...

Page 26: ...also at a distance of presses planing machines etc The substructure must be suitable for the drilling machine Also make sure that the floor has sufficient load bearing capacity and is level The substructure must be prepared in a way that possibly used coolant cannot penetrate into the floor Any parts sticking out such as stops handles etc have to be secured by measures taken by the customer if nec...

Page 27: ...the mounting of the drilling machine you need a wrench and the hexagon screwswhich are included in the delivery volume Put the stand on the floor and fix the drill column to the stand Hexagon socket screws are provided to fix the drilling col umn with the base Img 3 1 Assembly drill column Drill column B24H B24HV Base B24H B24HV Hexagon socket screws B24H B24HV Drilling column B28H Base B28H Hexag...

Page 28: ...he drilling machine table Push the drilling table with the toothed rack on the drilling column Img 3 2 Assembling drilling table B24H 3 5 3 Assembly of the drilling machine table B24H B24HV Push the toothed rack into the drilling table Adjust the toothed rack within the drilling machine table in a way that the teeth of the toothed rack cam into the spiral wheel of the support for the drilling mach...

Page 29: ...mps Img 3 4 Assembly coolant system INFORMATION The longer side of the toothed rack without toothing must be upside Insert the guide ring on to the column and on the toothed rack Fix the guide ring and the threaded pin Make sure that you can still easily turn the drilling table round the drill column Img 3 5 Assembly guide ring B28H B28HV Drilling table Coolant equipment Drill column Cooling agent...

Page 30: ...mg 3 6 Assembly crank handle 3 5 4 Fitting the drill head Put the intermediate plate on the drilling column Fix the intermediate plate with the cap screws on the drilling column Put the drilling head on the intermediate plate and turn it as much until is aligned with the stand Fix the drilling head with the cap screws on the intermediate plate Img 3 7 Assembling drill head Hexagon socket screw Cra...

Page 31: ...st be in a way that it can bear the loads of the drilling machine The underground must be level Check the horizontal orientation of the base of the drilling machine with a spirit level 3 6 1 Fixing In order to provide for the necessary stability of the drilling machine it is necessary to firmly bolt the base of the machine to the subsurface We recommend you to use shear connector cartridges resp h...

Page 32: ...10 Attachment to the base ATTENTION Tighten the fixing screws of the drilling machine only as much that it is safely fixed and cannot break away or tilt over If the fixing screws are too tight in particular in connection with an uneven substructure it may result in a broken stand 3 6 2 Installation drawings B24H B24HV Img 3 11 B24H Vario Attachment 2 ...

Page 33: ... A S C H I N E N G E R M A N Y Assembly Version 2 2 2 dated 2014 03 07 Page 33 Original operating instructions B24H B24HV B28H B28HV GB B28H Img 3 12 B28H B28H B28HV Img 3 13 B28H B28HV Attachment 2 Attachment 3 ...

Page 34: ... provided admissible speed range Workpiece clamping materials must only be modified according to the recommendations of OPTIMUM or of the clamping material manufacturer WARNING When first commissioning the drilling machine by inexperienced staff you endanger people the machine and the equipment We do not take any liability for damages caused by incorrectly performed commissioning Qualification of ...

Page 35: ...motor defects result of wrong connections For instance if a motor phase is not correctly clamped or connected to the neutral conductor N Effects may be as follows The motor is getting hot very rapidly Increased motor noises The motor has no power ATTENTION Make sure that the direction of rotation of the drive motor is correct The switch position of the rotation selector switch for right handed rot...

Page 36: ...be eliminated immediately Stop the machine immediately in the event of any anomaly in operation and make sure it cannot be started up accidentally or without authoriza tion Notify the person responsible immediately of any modification Safety during operation on page 16 4 2 Control and indicating elements 4 2 1 Drilling machine B24H B24HV Img 4 1 B24HB24HV Pos Designation Pos Designation 1 Belt dri...

Page 37: ... 2 2 Drilling machine B28H B28HV Img 4 2 B28HB28HV Pos Designation Pos Designation 1 Belt drive with housing 2 Lever for spindle sleeve feed 3 Emergency stop 4 On Off Control 5 Drill chuck 6 Drilling table 7 Table height adjustment 8 Lever for belt tension 10 Coolant agent equipment B28HV 11 chip filter B28HV 1 3 3 4 5 5 8 8 6 6 7 7 1 4 2 2 10 11 ...

Page 38: ...5 Operating element on the control panel B28H Machine lamp ON OFF Selector switch rotational direc tion Left hand motion clockwise rotation Push button ON EMERGENCY STOP button Push button OFF RPM indication Selector switch rotational direc tion Left hand motion clockwise rotation EMERGENCY STOP button machine lighting On Off Control Potentiometer Push button ON Push button OFF Machine lamp ON OFF...

Page 39: ...rilling spindle Push button OFF The push button OFF switches the rotation of the drilling spindle off Coolant pump ON OFF Switches the coolant pump Machine illumination ON OFF Switches the illumination on or off Img 4 7 Machine lamp B24H B24HV B28H B28HV Operating control lamp The operating control lamp on the operating panel has to flash Main switch Interrupts or connects the power supply RPM ind...

Page 40: ...otation Actuate the push button ON 4 4 Turn the machine on B24HV B28HV Switch on the main switch Select the direction of rotation Actuate the push button ON 4 5 Turn the machine off B24H B28H Actuate the push button OFF For a long term standstill of the machine switch it off at the main switch 4 6 Turn the machine off B24H B28H Actuate the push button OFF For a long term standstill of the machine ...

Page 41: ...indle speed Switch off the machine by pressing the main switch Open the protective cover Loosen the lever of the V belt tensioning Position the V belt respec tively on the required transmission stage Img 4 8 Lever for the V belt tension B24H B24H Vario Tighten the clamping lever again and thus tighten the belt drive Close the protective cover Img 4 9 Lever for the V belt tension B28H B28H Vario 4 ...

Page 42: ...ration Version 2 2 2 dated 2014 03 07 Page 42 Original operating instructions B24H B24HV B28H B28HV GB 4 7 2 Speed table B24HV Img 4 11 Speed table B24HV 4 7 3 Speed table B28H Img 4 12 Speed table B28H Motor Spindle Spindle Motor Spindle Motor ...

Page 43: ...table B28HV Img 4 13 Speed table B28HV 4 8 Drill depth stop When drilling several holes of the same depth you can use the drill depth stop Loosen the locking screw and turn the graduated collar until the required drilling depth matches with the indicator Re tighten the locking screw Img 4 14 Drill depth stop Spindle Motor Scale Locking screw Drill depth stop ...

Page 44: ...embly of the drill chuck B24H B24HV The drill chuck and the taper mandrel are loosened from the drill spindle by means of a drill drift WARNING Disassemble the drill chuck only when the drilling machine is disconnected from the electrical power supply Switch off the drilling machine with the main switch or disconnect the power plug Move the drill sleeve down Turn the drilling spindle so that the o...

Page 45: ... the integrated drill drift or of the feed handle With the below described procedure the taper mandrel is being loosened from the drilling spindle Move the sleeve as far down until the locking pin can be moved a little bit Img 4 18 b intermediate position Move the locking pin so far until the locking pin engages completely Img 4 18 c expulsion position Press the sleeve lever with a fast and powerf...

Page 46: ...he tool or the quick action drill chuck Press the taper mandrel into the drilling spindle 4 10 Cooling The friction generated during rotation can cause the edge of the tool to become very hot The tool should be cooled during the drilling process Cooling the tool with a suitable cooling lubricant ensures better working results and a longer edge life of the tools This is best realised by a separate ...

Page 47: ...jobs it is necessary to clamp the workpiece firmly to prevent the bit catching on the pieces A machine vice or clamping claws is a suitable clamping device Put a wooden or plastic board beneath the workpiece to avoid drilling through to the work table vice etc If necessary adjust the desired drilling depth with the drill depth stop to obtain a constant result When working with wood make sure to us...

Page 48: ...iginal operating instructions B24H B24HV B28H B28HV GB INFORMATION The smaller the bit the more easily it may break In the case of deep drilling remove the bit from time to time to remove filings from the drill Add a few drops of oil to reduce friction and prolong the service life of the bit ...

Page 49: ... 55 CuZn alloy brittle 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0 05 0 10 0 20 0 30 0 40 Thermosetting materials with organic filling 15 35 0 05 0 10 0 20 0 30 0 40 Thermosetting materials with anorganic filling 15 25 0 05 0 10 0 20 0 30 0 40 Vc in m min 4 6 8 10 12 15 18 20 25 3...

Page 50: ...25 531 637 743 849 1062 1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873 18 0 71 106 142 177 212 265 318 354 442 531 619 708 885 1062 1415 1769 19 0 67 101 134 168 201 251 302 335 419 503 587 670 838 1006 1341 1676 20 0 64 96 127 159 191 239 287 318 398 478 557 637 796 955 1274 1592 21 0 61 ...

Page 51: ...es the material The chisel edge is positioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recommended working steps for a drilling diameter of 30 mm Example 1st working step Pre drilling with Ø 5 mm 2nd working step Pre drilling with Ø 15 mm 3rd working step Drilling with Ø 30 mm Drill bit...

Page 52: ...ad please make sure that collector tanks are used with sufficient capacity for the amount of liquid to be col lected liquids and oils should not be split on the ground Clean up any spilt liquid or oils immediately using proper oil absorption methods and dispose of them in accordance with current legal requirements on the environment Collect leakages Do not re introduce liquids split outside the sy...

Page 53: ...n unplugged from the mains power supply Attach a warning sign which secures against unauthorized switching on 6 1 2 Restarting Before restarting run a safety check Safety check on page 13 WARNING Before starting the machine you must be sure that no dangers generated for persons the machine is not damaged 6 2 Inspection and maintenance The type and level of wear depends to a large extent on the ind...

Page 54: ...ate the drilling upright regularly with commercial oil machine oil engine oil Lubricate the rack regularly with commercial grease e g friction bearing grease Abb 6 2 Drilling machine every six months V belts at the drill head Visual inspection Check whether the V belts have become porous and worn Abb 6 3 V belt housing Interval Where What How Drill column Toothed rack V belts B24H B24HV V belts B2...

Page 55: ...GB every month Oiler cup Oiling Lubricate all oilers with machine oil do not use grease guns or the like Operating material on page 19 Abb 6 4 Oiler B24H B24HV B28H B28HV every six months Electrical system Testing Check the electrical equipment parts of the drilling machine Qualification of personnel on page 10 Interval Where What How Oiler cup ...

Page 56: ...pted to the usage When using coolants which are leaving remnants it is nec essary to rinse the cooling pump Chip filter Clean the chip filter To do so unscrew the chip container and remove the chips or other soiling Suck the old cooling agent off with a suitable industrial suc tion cup over the charging hole Fill in new coolant over the chip tray The maximum capac ity of the coolant is about 3 5 l...

Page 57: ...s The company Optimum Maschinen Germany GmbH does not take responsibility nor does it guarantee for damages and failures resulting of non observance of this operating manual For repairs only use faultless and suitable tools only original parts or parts from series expressly authorised by Optimum Maschinen Ger many GmbH as required Spindle return spring Readjusting CAUTION Parts will throw out at h...

Page 58: ...e Spare parts Version 2 2 2 7 März 2014 58 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 Ersatzteile Spare parts 7 1 Ersatzteilzeichnung B24H Spare parts drawing B24H 7 1 1 Bohrkopf B24H Drilling head B24H Abb 7 1 Bohrkopf B24H Drilling head B24H ...

Page 59: ... A N Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 59 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 1 2 Säule und Bohrtisch B24H Column and drilling table B24H Abb 7 2 Säule und Bohrtisch B24H Column and drilling table B24H ...

Page 60: ...iben B24H Pulleys B24H Abb 7 3 Keilriemenscheiben B24H Pulleys B24H 7 1 4 Ersatzteilliste B24H Parts list B24H B24H Pos Bezeichnung Designation Menge Grösse Artikelnummer Qty Size Item no 1 Standfuss Base 1 030202411 2 Bohrsäule Column 1 030202412 3 Zahnstange Toothed rack 1 030202413 4 Zahnrad Toothed wheel 1 030202414 5 Antriebsschnecke Drive screw 1 030202415 ...

Page 61: ...25 Bolzen Spannen Bolt span 1 0302024125 25 1 Sechskantmutter Hexagonal nut 1 M10 03020241251 26 Sechkantschraube Hexagon bolt 4 M8x25 0302024126 26 1 Scheibe Washer 4 GB T93 1987 8 03020241261 26 2 Scheibe Washer 4 GB T97 1 1985 8 03020241262 27 Motor Motor 1 0302024127 28 Paßfeder Feather key 1 6x6x20 0302024128 29 Innensechskantschraube Socket head screw 3 M5x10 0302024129 29 1 Scheibe Washer 3...

Page 62: ...nnensechskantschraube Socket head screw 4 M10x25 0302024172 73 Welle Shaft 1 0302024173 74 Oeler Oiler 1 0302024174 75 Klemmhebel Clamping lever 1 0302024175 76 Innensechskantschraube Socket head screw 1 M6x20 0302024176 77 Innensechskantschraube Socket head screw 1 M12x60 0302024177 78 Klemmschraube Clamping screw 1 M12x60 0302024178 78 1 Scheibe Washer 1 12 03020241781 79 Griffschraube Knurled s...

Page 63: ...E N G E R M A N Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 63 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 2 B24HV 7 2 1 Bohrkopf B24HV Drilling head B24HV Abb 7 4 Bohrkopf B24H Vario Drilling head B24H Vario ...

Page 64: ...Ersatzteile Spare parts Version 2 2 2 7 März 2014 64 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 2 2 Säule und Bohrtisch B24HV Column and drilling table B24HV Abb 7 5 Säule und Bohrtisch B24H Vario Column and drilling table B24H Vario ...

Page 65: ...9 100 Innensechskantschraube Socket head screw 2 03020245100 101 Halterung Sensor Holder sensor 1 03020245101 102 Innensechskantschraube Socket head screw 2 03020245102 104 Reed Kontakt Reed contact 1 03020245104 105 Scheibe Washer 2 03020245105 106 Innensechskantschraube Socket head screw 2 03020245106 107 Platte Schließer Plate closer 1 03020245107 108 Riemengehäuse Unterteil Belt housing bottom...

Page 66: ...ng Cover 1 03020245145 146 Brushlesscontroller Brushlesscontroller 1 03020245146 147 Innensechskantschraube Socket head screw 3 03020245147 148 Bohrkopf Drilling head 1 03020245148 149 Kugellager Ball bearing 2 6005 0406005 2R 150 Sicherungsring Circlip 2 DIN472 47x1 6 03020245150 151 Scheibe Washer 4 03020245151 152 Distanzring Spacer ring 1 03020245152 153 Kugellager Ball bearing 2 6005 0406005 ...

Page 67: ...raube Knurled screw 1 M8x20 03020245207 208 Nutenstein Sliding block 1 03020245208 210 Standfuss Base 1 03020245210 211 Bohrsäule Column 1 03020245211 212 Scheibe Washer 4 GB T93 1987 10 03020245212 213 Scheibe Washer 4 GB T97 1 1985 10 03020245213 214 Innensechskantschraube Socket head screw 4 M10x60 03020245214 215 Zahnstange Toothed rack 1 03020245215 216 Zahnrad Toothed wheel 1 03020245216 217...

Page 68: ...nenschilder Machine labels B24H 7 3 1 Maschinenschilder Machine labels B24H Pos Bezeichnung Designation Menge Grösse Artikelnummer Quan tity Size Article no 1 Frontschild Front label 1 03020241L01 2 Motorschild Motor label 1 B24H 230V 03020241L02 B24H 400V 03020243L02 3 Sicherheitsschild Safety label 1 03020241L03 5 Infoschild Info label 1 03020241L05 6 Sicherheitsschild Safety label 1 03020241L06...

Page 69: ... Machine labels B24H Vario 7 4 1 Maschinenschilder Machine labels B24H Vario Pos Bezeichnung Designation Menge Grösse Artikelnummer Quan tity Size Article no 1 Frontschild Front label 1 03020245L01 2 Motorschild Motor label 1 03020245L02 3 Sicherheitsschild Safety label 1 03020241L03 5 Infoschild Info label 1 03020245L05 6 Sicherheitsschild Safety label 1 03020241L06 7 Hinweisschild Instruction la...

Page 70: ... C H I N E N G E R M A N Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 70 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 5 Schaltplan Wiring diagram B24H 230 V Abb 7 9 Schaltplan Wiring diagram B24H 230V ...

Page 71: ... C H I N E N G E R M A N Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 71 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 6 Schaltplan Wiring diagram B24H 400V Abb 7 10 Schaltplan Wiring diagram B24H 400V ...

Page 72: ... S C H I N E N G E R M A N Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 72 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 7 Schaltplan Wiring diagram B24HV Abb 7 11 Schaltplan Wiring diagram B24H Vario ...

Page 73: ...Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 73 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 8 Ersatzteilzeichnung B28H Spare parts drawing B28H 7 8 1 Bohrkopf B28H Drilling head B28H Abb 7 12 Bohrkopf B28H Drilling head B28H ...

Page 74: ...A N Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 74 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 8 2 Säule und Bohrtisch B28H Column and drilling table B28H Abb 7 13 Säule und Bohrtisch B28H Column and drilling table B28H ...

Page 75: ... 75 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 8 3 Keilriemenscheiben B28H Pulleys B28H Abb 7 14 Keilriemenscheiben B28H Pulleys B28H 7 8 4 Ersatzteilliste B28H Parts list B28H B28H Pos Bezeichnung Designation Menge Grösse Artikelnummer Qty Size Item no 1 Standfuss Base 1 030202831 ...

Page 76: ...Scale 1 0302028322 23 Klemmschraube Clamping screw 1 0302028323 23 1 Innensechskantschraube Socket head screw 2 M3x10 03020283231 23 2 Schild Spannen Lösen Label spans release 1 03020283232 24 Buchse Schnellspanngriff Bushing quick action grip 1 0302028324 24 1 Schnellspanngriff Quick action grip 1 03020283241 25 Bolzen Bolt 1 0302028325 25 1 Sechskantmutter Hexagonal nut 1 0302028325 26 Sechkants...

Page 77: ...020283662 67 Nutenstein Sliding block 1 0302028367 68 Gewindestift Setscrew 1 M8x15 0302028368 69 Maschinenbeleuchtung Machine illumination 1 0302028369 69 1 Glühlampe Diode Lamp diode 1 12V 03020241691 70 Schaftrizel Shank pinion 1 0302028370 70 1 Ring Ring 1 03020283701 70 2 Innensechskantschraube Socket head screw 2 M6x16 03020283702 70 3 Spannstift Spring pin 1 03020283703 70 4 Anzeige Skala M...

Page 78: ...6A 03020283107 108 Schalter Not Aus emergency stop switch 1 600V 10A 0302024190 109 Mutter Nut 4 M4 03020283109 110 Gegenstück Reedkontakt Counterpart reed contact 1 03020283110 111 Reed kontakt Reed contact 1 PS 3150 03020283111 112 Innensechskantschraube Socket head screw 4 M3x10 03020283112 113 Nutmutter Groove nut 1 M24x1 5 03020283113 114 Bohrtisch Drilling machine table 1 03020283114 115 Sic...

Page 79: ...rsatzteile Spare parts Version 2 2 2 7 März 2014 79 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 9 2 Säule und Bohrtisch B28HV Column and drilling table B28HV Abb 7 16 Säule und Bohrtisch B28H Vario Column and drilling table B28H Vario ...

Page 80: ...e Artikelnummer Qty Size Item no 117 Platte Schließer Plate closer 1 03020285117 118 Riemengehäuse Unterteil Belt housing base 1 03020285118 119 Innensechskant Stiftschraube Threaded pin 1 03020285119 120 Riemenscheibe Pulley 1 03020285120 121 Keilriemen V belt 1 03020285121 122 Innensechskantschraube Socket head screw 3 M5x10 03020285122 123 Scheibe Washer 3 5 03020285123 124 Riemengehäuse Oberte...

Page 81: ...ip 1 03020285159 160 Klemmschraube Clamping screw 1 03020285160 161 Gewindestift Setscrew 1 M8x15 03020285161 162 Kabelverschraubung Cable connection 2 03020285162 163 Skalenring Scale ring 1 03020285163 164 Griffschraube Knurled screw 1 M8x20 03020285164 165 Buchse Schnellspanngriff Bushing quick action grip 1 03020285165 166 Nutenstein Sliding block 1 03020285166 167 Schild Spannen Lösen Label s...

Page 82: ...der Spring 1 03020285225 226 Scheibe Washer 1 03020285226 227 Kugellager Ball bearing 1 6206 0406206 2R 228 Spannstift Spring pin 1 5x40 03020285228 229 Pinole Spindle sleeve 1 03020285229 230 O Ring O ring 1 03020285230 231 Buchse Bushing 1 03020285231 232 Kugellager Ball bearing 1 6004 2Z 0406004 2R 233 Schaftrizel Shank pinion 1 03020285233 234 Spindelmutter Spindle nut 1 03020285234 235 Innens...

Page 83: ...282 Halter Holder 1 03020285282 283 Kugelhahn Kühlmittelschlauch Ball valve 1 03020285283 284 Flexibler Kühlmittelschlauch Flexible coolant hose 1 03020285284 285 Klemmschraube Clamping screw 1 M6x12 03020285285 286 Innensechskantschraube Hexagon socket screw 2 M6x14 03020285286 287 Ring Ring 1 03020285287 288 Innensechskantschraube Socket head screw 4 M8x30 03020285288 289 Platte Plate 1 03020285...

Page 84: ...enschilder Machine labels B28H 7 11 1 Maschinenschilder Machine labels B28H Pos Bezeichnung Designation Menge Grösse Artikelnummer Quan tity Size Article no 1 Frontschild Front label 1 03020283L01 2 Motorschild Motor label 1 03020283L02 3 Sicherheitsschild 1 03020241L03 5 Infoschild Info label 1 03020283L05 6 Sicherheitsschild Safety label 1 03020283L06 7 Hinweisschild Instruction label 1 03020283...

Page 85: ...r Machine labels B28H Vario 7 12 1 Maschinenschilder Machine labels B28HV Pos Bezeichnung Designation Menge Grösse Artikelnummer Quan tity Size Article no 1 Frontschild Front label 1 03020285L01 2 Motorschild Motor label 1 03020285L02 3 Sicherheitsschild Safety label 1 03020241L03 5 Infoschild Info label 1 03020285L05 6 Sicherheitsschild Safety label 1 03020283L06 7 Hinweisschild Instruction label...

Page 86: ... C H I N E N G E R M A N Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 86 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 13 Schaltplan Wiring diagram B28H 400V Abb 7 20 Schaltplan Wiring diagram B28H 400V ...

Page 87: ...H I N E N G E R M A N Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 87 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 14 Schaltplan Wiring diagram B28HV 1 2 Abb 7 21 Schaltplan Wiring diagram B28H Vario 1 2 ...

Page 88: ...H I N E N G E R M A N Y Ersatzteile Spare parts Version 2 2 2 7 März 2014 88 Originalbetriebsanleitung B24H B24HV B28H B28HV D 7 15 Schaltplan Wiring diagram B28HV 2 2 Abb 7 22 Schaltplan Wiring diagram B28H Vario 2 2 ...

Page 89: ...ill is running non round or shaking Drill deformed Worn out spindle bearings Drill is not correctly clamped Drill chuck defective Use new drill Have the spindle bearings replaced Correctly clamp drill Replace the drill chuck It is not possible to insert the drill chuck or the taper mandrel Dirt grease or oil on the taper inside of the drill chuck or on the taper sur face of the drill spindle Clean...

Page 90: ...e for fixed bearing taper roller bearing Reduce drill speed and feed rate Working spindle rattling on rough piece surfaces Excessive slack in bearing Working spindle moves up and down Adjustment strip loose Clamping chuck is loose Tool is blunt Workpiece is loose Reduce bearing clearance or replace bearing Readjust bearing clearance fixed bearing Adjust strip to the correct slack using the adjusti...

Page 91: ...ll chuck from the drill spindle Drill chuck Device for holding the bit Drill head upper part of the drilling machine Drill sleeve fixed hollow shaft which runs in the drill spindle Drilling spindle Shaft activated by the motor Drilling table Supporting surface clamping surface Taper mandrel Cone of the drill or of the drill chuck Spindle sleeve lever Manual operation for the drill feed Quick actio...

Page 92: ...fault due to faulty operations or if the operating manual is disregarded Inattentive or incorrect handling and use of improper equipment Non authorized modifications and repairs Insufficient installation and safeguarding of the machine Disregarding the installation requirements and conditions of use Atmospheric discharges overvoltage and lightning strokes as well as chemical influ ences The follow...

Page 93: ...o allow a direct reuse 9 5 3 Disposing of the old device INFORMATION Please make sure in your own interest and in the interest of the environment that all component parts of the machine will be disposed of in the provided and admitted ways Please note that the electrical devices include lots of reusable materials as well as environmen tally hazardous components Account for separate and professiona...

Page 94: ...ng indicates that the product must not be handles as common household waist but that is needs to be delivered to a central collection point for recy cling Your contribution to the correct disposal of this product will protect the environment and the health of your fellow men The environment and the health are endangered by incorrect dis posal Recycling of material will help to reduce the consumpti...

Page 95: ...p EN 1088 1995 A2 2008 Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 12717 2001 A1 2009 Safety of machine tools Drilling machines EN 1837 1999 A1 2009 Safety of machinery Integral lighting of machines EN 50581 2012 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous su...

Page 96: ...ociated with guards Principles for design and selection EN 61800 5 1 Adjustable speed electrical power drive systems 2008 04 correction 2 EN 61800 3 2012 09 Adjustable speed electrical power drive systems correction 1 EN 12717 2001 A1 2009 Safety of machine tools Drilling machines EN 1837 1999 A1 2009 Safety of machinery Integral lighting of machines EN 50581 2012 Technical documentation for the a...

Page 97: ...1088 1995 A2 2008 Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 12717 2001 A1 2009 Safety of machine tools Drilling machines EN 1837 1999 A1 2009 Safety of machinery Integral lighting of machines EN 50581 2012 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substan...

Page 98: ...ssociated with guards Principles for design and selection EN 61800 5 1 Adjustable speed electrical power drive systems 2008 04 correction 2 EN 61800 3 2012 09 Adjustable speed electrical power drive systems correction 1 EN 12717 2001 A1 2009 Safety of machine tools Drilling machines EN 1837 1999 A1 2009 Safety of machinery Integral lighting of machines EN 50581 2012 Technical documentation for the...

Page 99: ...I Inspection 53 Installation 26 Intended use 8 M Maintenance 52 53 Malfunctions 89 O Obligations of the operating company 11 of the operator 11 Operating material 19 Operation 36 P Personnel protective equipment 15 Pictograms 7 Product follow up 94 R Reasonably foreseeable misuses 8 9 S Safety during maintenance 16 during operation 16 Safety devices 12 Safety instructions 6 Scope of delivery 24 Sp...

Page 100: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 2 2 2 dated 2014 03 07 Page 100 Original operating instructions B24H B24HV B28H B28HV GB ...

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