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Revision History

A manual revision code appears as a suffix to the catalog number on the front
cover of the manual.

Cat. No. Z136-E1-1

Revision code

The following table outlines the changes made to the manual during each revi-
sion. Page numbers refer to the previous version.

Revision code

Date

Revised content

July 1999

Original production

Summary of Contents for V530-R150

Page 1: ...Cat No Z136 E1 1 V530 R150 OPERATION MANUAL 2 Dimensional Code Reader ...

Page 2: ...V530 R150 2 Dimensional Code Reader Operation Manual Produced July 1999 ...

Page 3: ...found 1 Indicates a procedure The step numbers in the procedure correspond to the numbers in any related illustrations NotatIon Model Name This product comes in two different models V530 R150E input output type NPN and V530 R150EP input output type PNP In this manual both mod els are referred to under the model number V530 R150 Screen Messages In this manual screen messages are given in bold itali...

Page 4: ...ION 2 Installation 2 1 Component Names and Functions 2 2 Connections 2 3 Power Supply and Ground 2 4 Camera 2 5 CCTV Lens 2 6 Lighting 2 7 Mounting the Controller SECTION 3 Terminal Blocks 3 1 Specifications 3 2 Trigger Input and Output Format 3 3 Timing Chart 3 4 System Examination SECTION 4 RS 232C 4 1 Specifications 4 2 Communication Settings 4 3 Trigger Inputs and Output Format 4 4 FCS Calcula...

Page 5: ...istration 6 2 SET Setting Mode 6 3 MON Monitor Mode 6 4 RUN Mode 6 5 System 6 6 Scenes 6 7 Saving to Flash Memory SECTION 7 Regular Inspections SECTION 8 Specifications Dimensions 8 1 V530 R150 2 Dimensional Code Reader Controller 8 2 Console 8 3 Camera 8 4 Cables 8 5 Video Monitor SECTION 9 Troubleshooting 9 1 Troubleshooting 9 2 Error Codes and Remedies Appendices A ASCII Codes B FCS Check Progr...

Page 6: ...lains the procedures required to perform basic operations Section 6 gives details of the functions and operations possible with the V530 R150 2 Dimensional Code Reader including the procedures necessary for communications with external devices Section 7 gives basic maintenance procedures and inspection items for the V530 R150 2 Dimensional Code Reader Section 8 gives specifications and dimensions ...

Page 7: ...his section is important for the safe and reliable application of the V530 R150 2 Dimensional Code Reader You must read this section and understand the information contained before attempting to set up or operate a V530 R150 2 Dimensional Code Reader 1 Safety Precautions 2 General Precautions 3 Installation Precautions 4 Package Contents ...

Page 8: ... power in ON or immediately after the power is turned OFF These lights generate heat and can cause burns The following must be followed to ensure the safety Caution Do not use the V530 R150 in environments with flammable or explosive gases Caution Install the V530 R150 away from high voltage equipment or motors to ensure safety during op eration and maintenance Caution Use the power supply cables ...

Page 9: ...conditions which are not de scribed in the manual or applying the product to unclear control systems railroad systems aviation systems vehicles combus tion systems medical equipment amusement machines safety equipment and other systems machines and equipment that may have a serious influence on lives and properly if used im properly consult your OMRON representative Make sure that the ratings and ...

Page 10: ...or outside of 50 C for all other V530 R150 components Condensation due to rapid temperature fluctuations Relative humidities outside 35 to 85 Corrosive or flammable gases Dust salt or iron particles Direct vibration or shock Direct sunlight Water oil or chemical fumes or spray Installation Orientation of Controller To improve heat dissipation install the controller in the following orientation onl...

Page 11: ...ll V530 R150 components immediately above strong heat sources such as heaters transformers or large capacity resistors Do not let the ambient operating temperature exceed 50 C Provide a forced air fan or air conditioning if the ambient tem perature might exceed 50 C Control Box V530 R150 Louver Noise Resistance Use the following measures to help increase noise resistance Do not install V530 R150 c...

Page 12: ... M09 Heed the following precautions to prevent noise interference if the video monitor case is metallic because it is connected to the 0V line in the internal circuits Do not ground the video monitor Do not ground the metallic part of the connector Secure the video monitor with plastic screws if it is being mounted to a metallic surface 2 Dimensional Code The blank margin quiet zone is necessary a...

Page 13: ...fore turning ON the RESET terminal Terminals Do not connect anything to the terminals with no names Prohibited to use Prohibited to use 4 Package Contents Confirming Package Contents Check the contents of the package as soon as you receive the V530 R150 Contact the nearest OMRON representative if any of the follow ing items are missing V530 R150 2 Dimensional Code Reader Controller Operation Manua...

Page 14: ...tures This section gives an overview of the features applications and basic configurations for the V530 R150 2 Dimensional Code Reader 1 1 Overview of V530 R150 Application 1 2 Functions 1 3 Trigger Inputs and Outputs ...

Page 15: ...typical ap plications for the V530 R150 Unit Connections and Wiring Power Supply Video Monitor Camera Console Refer to Section 2 Installation for detailed descriptions Connections for Peripheral Devices Programmable Controller Personal Computer Sync Sensor Refer to Section 3 Terminal Blocks and Section 4 RS 232C for detailed descriptions ...

Page 16: ...ghting Camera Video Monitor Lighting Through Refer to Sections 2 4 Camera 2 5 CCTV Lens and 2 6 Lighting for detailed descriptions Setting Reading Conditions Operate the Console while checking menus on the video moni tor Console 0 Image Adjust QR Refer to Section 5 Operations and Section 6 Functions and Op erations for detailed descriptions ...

Page 17: ...1 1 Section Overview of V530 R150 Application 4 Performing Reading Refer to Sections 6 3 MON Monitor Mode and 6 4 RUN Mode for detailed descriptions ...

Page 18: ...y displaying the stored images p 149 The images in memory are cleared when power is turned OFF The images in memory can be backed up to a personal computer p 145 Video Monitor Console Set the reading conditions easily using the Con sole Programmable controller The terminal blocks and RS 232C port can be used to com municate with exter nal devices p 21 37 Two communications methods can be se lected...

Page 19: ...ignals to perform one shot reading and continuous reading Select normal or host link as communications method Trigger inputs from Console Press the TRIG Key to perform one reading Reading Judgment Outputs To terminal blocks p 25 Judgment is output to the OK NG terminal Judgment is output to terminals DO0 to DO3 by using the coinci dence judgment function To RS 232C p 46 52 Reading judgment and dat...

Page 20: ...er procedures necessary for installation 2 1 Component Names and Functions 2 2 Connections 2 3 Power Supply and Ground 2 3 1 Crimp Terminals and Cables 2 3 2 Protective Conductor Earth Wiring 2 3 3 Wiring the Power Supply 2 4 Camera 2 5 CCTV Lens 2 6 Lighting 2 7 Mounting the Controller 2 7 1 Mounting to DIN Track 2 7 2 Mounting on a Flat Surface ...

Page 21: ...mera connector Output terminals Do not open Monitor connector Console connector A Lit while power is ON B Lit in RUN mode C Lit when an error occurs D Connects the V530 R150 to a computer Programmable Controller or other external device E Connects to the Camera F Wired to the power supply G Wired to a ground H Wired to external devices such as synchronous sensors or inputs from a Programmable Cont...

Page 22: ...nts marked with an asterisk are specially designed for the V530 R150 Other products cannot be used F150 KP Console cable length 2m Video Monitor F150 VM Monitor Cable 2m BNC Jack accessory Use an NTSC monitor with external video input terminals OMRON s F300 M09 recommended Note Turn OFF the power to the Controller before connecting or dis connecting cables Connecting or disconnecting cables with p...

Page 23: ...inal screws Use appropriate crimp terminals for M3 screws as shown below Forked Round 6 2 mm max 6 2 mm max Applicable wire size Insulated wire 1 31 to 1 65 mm2 AWG16 to AWG15 2 3 2 Protective Conductor Earth Wiring Ground of 100 Ω or less Note 1 Use an appropriate ground An insufficient ground can af fect V530 R150 operation or result in damage to V530 R150 components 2 To avoid damage to the equ...

Page 24: ...ly Use a power supply with the following specifications We recom mend using OMRON s S82K 01524 Power Supply Output current 0 6 A min Power supply voltage 24 VDC 10 15 24 VDC Note 1 Wire the Power Supply Unit independently of other devices In particular keep the power supply wired separately from inductive loads 2 Keep the power supply cable as short as possible 3 If UL recognition is required use ...

Page 25: ...0 Mounting the Camera The specified camera distance is only an approximation Mount the Camera so that it can be adjusted within a range containing the specified distance from the reading object Camera Unit mm Two M4 holes with a depth of 8 mm 1 4 20UNC with a depth of 8 mm ...

Page 26: ...f the Camera so that a 2 dimensional code is at least 5 pixels per cell Optical Chart The X axis of the graph shows field of vision L mm and the Y axis shows the camera distance A mm The curves on the graph indicate different lenses and the t values indicates the lengths of the Extension Tubes The values in the following chart are approximations and the Camera must be adjusted after it is mounted ...

Page 27: ...5 mm 3Z4S LE B618CX 2 6 5 mm F1 8 48 mm dia 42 mm 3Z4S LE C815B 8 5 mm F1 5 42 mm dia 40 mm M40 5 P0 5 3Z4S LE B1214D 2 12 5 mm F1 4 42 mm dia 50 mm M40 5 P0 5 3Z4S LE C1614A 16 0 mm F1 4 30 mm dia 33 mm M27 P0 5 3Z4S LE B2514D 25 0 mm F1 4 30 mm dia 37 3 mm 3Z4S LE B5014A 50 0 mm F1 4 48 mm dia 48 mm M46 P0 75 3Z4S LE B7514C 75 0 mm F1 4 62 mm dia 79 mm M58 P0 75 Max outer dia Unit mm 1 32UN 2A 3...

Page 28: ... Set of 6 tubes 0 5 mm 1 mm 5 mm 10 mm 20 mm and 40 mm Length 40 mm 20 mm 10 mm 1 0 mm 5 mm 0 5 mm Note 1 Do not use the 0 5 mm and 1 0 mm Extension Tubes at tached to each other Since these Extension Tubes are placed over the threaded section of the Lens or other Exten sion Tubes the connection may loosen when more than one 0 5 mm or 1 0 mm Extension Tube are used together 2 Reinforcement may be ...

Page 29: ...mage can be obtained using back light ing Applications Transparent objects such as LCD glass Camera Reading object 2 dimensional code Light source Reflected Lighting Ring Lights Light is shone uniformly on the reading object The difference in reflection factors of the background and the marking enable stable detection Applications Paper labels and corrugated cardboard Camera Reading object 2 dimen...

Page 30: ... electronic parts Reading object 2 dimensional code Camera Light source Coaxial Lighting A stable image with few shadows can be obtained of a reading object with an uneven surface by detecting only regular reflected light Applications Mirror like objects such as wafers Camera Reading object 2 dimensional code Light source Half mirror ...

Page 31: ...to DIN Track The 2 Dimensional Code Reader can be easily mounted to or re moved from 35 mm DIN Track The following DIN tracks are available from OMRON PFP 100N 1 m PFP 50N 50 cm PFP 100N2 1 m PEP M End Plate OMRON Mounting the Controller Hook the Controller into the DIN Track as shown in the diagram and then press in at the bottom until the Controller locks into place ...

Page 32: ...2 7 Section Mounting the Controller 19 Removing the Controller Use a screwdriver to pull the hook down and then pull out the Controller from the bottom 2 7 2 Mounting on a Flat Surface Four M4 Unit mm ...

Page 33: ...onal Code Reader via terminal blocks 3 1 Specifications 3 1 1 Crimp Terminals and Cables 3 1 2 Specifications 3 1 3 Terminals 3 2 Trigger Input and Output Format 3 2 1 Trigger Input 3 2 2 Output Format 3 3 Timing Chart 3 3 1 One Shot Mode 3 3 2 Continuous Mode 3 3 3 Reading Level Trigger when trigger mode is Level Trigger 3 4 System Examination ...

Page 34: ...tric shock Forked Round 6 2 mm max 6 2 mm max Applicable wire size Insulated wire 1 31 to 1 65 mm2 AWG16 to AWG15 3 1 2 Specifications WARNING Use a DC power supply with safe extra low voltage circuits on the secondary side Excessively high voltage can result in electric shock Input Specifications Item V530 R150E NPN model V530 R150EP PNP model Input voltage 12 to 24 VDC 10 ON current 3 to 15 mA O...

Page 35: ... 12 to 24 VDC 10 Load current 45 mA max ON residual voltage 2 V max OFF leakage current 0 1 mA max Internal circuits Load Output terminal COM OUT Load Output terminal COM OUT Note If UL recognition is required use a UL class II power supply 3 1 3 Terminals Prohibited to use Prohibited to use See table A See table B ...

Page 36: ...vel Trigger mode B Top Bottom DO 1 Coincidence output DO 0 Coincidence output DO 3 Co c de ce ou u DO 2 Co c de ce ou u DO 5 Prohibited to use DO 4 Prohibited to use DO 7 o b ed o use DO 6 o b ed o use NC Not connected COM OUT 2 For DO 0 to DO7 DO 9 Prohibited to use DO 8 Prohibited to use DO 11 o b ed o use DO 10 o b ed o use DO 13 DO 12 DO 15 DO 14 COM OUT 3 For DO 8 to DO15 Note 1 Do not revers...

Page 37: ...el trigger mode Changed by setting of communications specifications p 143 Trigger Mode Detail Continuous mode Default setting Performs continuous reading while the TRIG B terminal is ON Level trigger mode Repeats reading while the TRIG B terminal is ON until reading judgement is OK readable 3 2 2 Output Format Signals are output in RUN mode but not in MON monitor mode OK NG Terminal Output OK NG j...

Page 38: ...n p 102 118 Coincident with registered data 0 DO0 terminal turns ON Coincident with registered data 1 DO1 terminal turns ON Coincident with registered data 2 DO2 terminal turns ON Coincident with registered data 3 DO3 terminal turns ON Note The initial status of the output terminals is OFF The terminals however may turn ON for approximately 0 5 s when the power is turned ON Be sure to allow for th...

Page 39: ...de Enter RUN mode Leave RUN mode RUN TRIG A BUSY OK NG DO 0 to 3 GATE RS 232C Image read Image read Image read Judgment Coincidence judgment Gate ON delay Gate ON time Output period Note The output time to RS 232C changes depending on the data vol ume or baud rate ...

Page 40: ... required for the external device to correctly read the reading judgment Make the output cycle shorter than the duration of the reading TRIG A input If the cycle is longer the output timing falls behind as readings are repeated Gate ON delay Gate ON time and Output period are set under the set communications conditions p 143 Input Terminals Terminal Function TRIG A Inputs a reading trigger from a ...

Page 41: ... DO 0 to 3 GATE RS 232C Image read Image read Image read Judgment Coincidence judgment Gate ON delay Gate ON time Output period Delay of 33 3 ms max occurs before starting to read images after TRIG B signal is turned ON Note The output time to RS 232C changes according to the data vol ume and baud rate ...

Page 42: ... GATE Used to control the timing with which the reading judgment is read at the external device The duration for which the GATE terminal is turned ON can be set as required for the external device to correctly read the reading judgment Make the output cycle shorter than the duration of the reading If the cycle is longer the output timing falls behind as readings are repeated Gate ON delay Gate ON ...

Page 43: ... judgment Gate ON delay Gate ON time Output period Delay of 33 3 ms max occurs before starting to load images after TRIG B signal is turned ON Note The output time to RS 232C changes according to the data vol ume and baud rate Output Terminals The same as continuous mode Input Terminals Terminal Function TRIG B Continuous reading is performed while TRIG B signal is turned ON until OK readable read...

Page 44: ...t 32 OK judgment obtained after repeated reading TRIG B BUSY OK NG DO 0 to 3 RS 232C Reading NG Judgment OK Coincidence judgment Reading OK Note The output time to RS 232C will vary according to the data vol ume and baud rate ...

Page 45: ... after repeated reading NG is output when TRIG B is turned OFF TRIG B BUSY OK NG DO 0 to 3 RS 232C Reading NG Judgment NG Error codes Reading NG Reading NG Note The output time to RS 232C will vary according to the data vol ume and baud rate ...

Page 46: ...max occurs before loading images after the TRIG A signal input Line Speed If the object moves while the image is being loaded after the shut ter is released the image will be blurred Set the line speed ac cording to the shutter speed using V530 R150 menu the cell size of objects and the field of vision of the Camera Tact Time A certain interval is necessary between reading objects during which the...

Page 47: ...ng time 21 X 21 Version 1 160 ms 29 X 29 Version 3 200 ms 41 X 41 Version 6 260 ms Data Matrix Matrix size Processing time 10 X 10 180 ms 14 X 14 190 ms 26 X 26 250 ms Note The data here are standard values When installing calculate the processing time according to the actual specifications and confirm the value in the actual operating environment The pro cessing time is displayed in the upper rig...

Page 48: ...iring 4 1 3 Connection 4 2 Communication Settings 4 2 1 Normal Communications Mode 4 2 2 Host Link 4 3 Trigger Inputs and Output Format 4 3 1 Normal 4 3 2 Communications Mode Host Link 4 4 FCS Calculation 4 5 Connection Examples 4 5 1 Connection Examples for Programmable Controller Normal 4 5 2 Connection Examples for Programmable Controller Host Link 4 5 3 Connection Examples for Personal Compute...

Page 49: ... pin numbers and names are shown below Recommended OMRON Connector Model Model No Plug XM2A 0901 Hood XM2S 0911 Pin Signal Name 1 FG GND Frame ground 2 SD TXD Send Data 3 RD RXD Receive Data 4 RS RTS Request to Send 5 CS CTS Clear to Send 6 NC Not connected 7 NC Not connected 8 NC Not connected 9 SG GND Signal ground ...

Page 50: ...le Standard Connections V530 R150 External device Signal Pin Pin Signal Shield Connections for RS CS Control V530 R150 External device Signal Pin Pin Signal Shield Note Pin numbers will depend on the external device being con nected Refer to the manual for the external device ...

Page 51: ...connector straight into place Tighten the two screws on the edges of the connector Note 1 Always turn OFF the power supply before connecting or dis connecting cables Peripheral devices can be damaged if connected or disconnected with the power supply turned ON 2 Always tighten the connector screws ...

Page 52: ...I O via the RS 232C Port Input command Execute command The BUSY terminal turns ON while readings are being performed Output judgment Gate ON time varies according to data vol ume and baud rate Receive judgment V530 Host computer A timeout error occurs if there is no response from the host com puter within the set time when RS CS or Xon off is selected for flow control An ERR error message appears ...

Page 53: ...e from the host com puter within the set time when RS CS or Xon off is selected for flow control An error message appears on the screen and the ERR error terminal turns ON Program example p 58 4 2 2 Host Link Select Host Link for the communications mode to communicate in Host Link format with a Programmable Controller or other host device via the RS 232C port Communications method setting menu p 1...

Page 54: ...eration is not performed if the command format is incor rect Command sent to clear Read Area Read Area cleared Executes command Terminal block BUSY terminal turned ON during readings Command re quires output of judgments No Yes Writes data to Write Area Returns write completed response A timeout error occurs if there is no response within 5 s An error message appears on the screen and the ERR erro...

Page 55: ...nit No 00 fixed Executes reading Terminal block BUSY terminal turned ON during readings Writes data to Write Area End Returns write completed response A timeout error occurs if there is no response within 5 s An error message appears on the screen and the ERR er ror terminal turns ON TRIG A V530 PLC ...

Page 56: ... be used to send commands set the Read Area to None Unit No 00 fixed TXD instruction executed in ladder program Executes command Returns write completed response A timeout error occurs if there is no response within 5 s An error message appears on the screen and the ERR error terminal turns ON Set 3 bytes for the number bytes of send data Terminal block BUSY terminal turned ON during readings Writ...

Page 57: ...t reading GL unit No u d o Polling RD Unit No Read the scene number currently displayed MS Unit No Switch the scene MS Unit No Scene No Note in the above commands means space Error Code The following error codes are output according to the cause of error when the reading is NG FP Finder Pattern Refer to 9 2 Error Codes and Remedies for details QR Code Error Code Description E000 No FP E001 Missing...

Page 58: ...tion setting menu p 140 e g Header Digit Number Reading Data FCS Footer Insert one space in the blank box e g Insert one space Scene No Footer One Shot Reading GL 1 1 Connection Reading ends and the judgments are output when the reading is correctly performed When the reading is not correctly per formed reading continues to be performed for the number of re tries specified in the setting condition...

Page 59: ... readings is dis played When the reading accuracy is 0 is displayed for reading data When Coincidence Judgment is ON Header Number Reading Data FCS Footer Coincident with registered data 0 00 Coincident with registered data 1 01 Coincident with registered data 2 02 Coincident with registered data 3 03 Not coincident with registered data 0 to 3 NG Continuous Reading GC SC 1 1 Connection Performs co...

Page 60: ... data 2 02 Coincident with registered data 3 03 Not coincident with registered data 0 to 3 NG Send Stops continuous reading Footer Request to Resend Scene Data RS 1 1 Connection Resends the last reading data If the command is input while reading is performed the data will be resent after the reading is completed Send Footer Receive Last reading data Read the Scene Number Currently Displayed SN 1 1...

Page 61: ...r OK Footer Incorrectly switched Header ER Footer One Shot Reading GL Unit No RD Unit No 1 N Connection Reading ends if the reading is performed correctly If the reading is not performed correctly reading continues to be performed for the number of retries specified in the setting conditions Reading data is not output until polling commands are given Send Footer Unit No Receive Correct reading Uni...

Page 62: ...dence judgment is ON Header Unit No Reading Data FCS Footer Coincident with registered data 0 00 Coincident with registered data 1 01 Coincident with registered data 2 02 Coincident with registered data 3 03 Not coincident with registered data 0 to 3 NG Number Send Polling Footer Unit No Read the Scene Number Currently Displayed MS Unit No 1 N Connection The displayed scene number 0 to 9 is output...

Page 63: ...o ER Footer 4 3 2 Communications Mode Host Link Command Table Command Code Function 10 One shot reading 11 Start continuous reading 12 Stop continuous reading 20 Switch to a specified scene number 21 Increase the displayed scene number by one 22 Decrease the current scene number by one 23 Read the scene number currently displayed Error Code Table Following error codes are output according to the c...

Page 64: ... E122 E123 E150 One Shot Reading 10 1 1 Connection Reading ends and the judgments are output when the reading is correctly performed When the reading is not correctly per formed reading continues to be performed for the number of re tries specified in the setting conditions The reading judgments are output to a write word Read Begin read d Bit Setting eg ead word 15 to 12 11 to 8 7 to 4 3 to 0 Se ...

Page 65: ... 53th byte Reading data 54th byte 28 Reading data 55th byte Reading data 56th byte Reading data is stored with ASCII codes Write flag switches between 0 0 0 0 1 1 1 1 each time data is output Monitor the flag to see whether reading judg ment has been written The data capacity max of codes is as follows Letters and numbers 56 letters The reading data after 56th letter are ignored When reading is NG...

Page 66: ...the scene number will switch to 9 Read Begin read d Bit Setting eg ead word 15 to 12 11 to 8 7 to 4 3 to 0 Se g 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 1 0 Command code Read the Scene Number Currently Displayed 23 1 1 Connection Read Begin read d Bit Setting eg ead word 15 to 12 11 to 8 7 to 4 3 to 0 Se g 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 1 1 Command code Write Begin it d Bit Setting eg write word 15 to 12 11 t...

Page 67: ...d the host link calculates the FCS and checks it against the FCS attached to sending data so that send ing data can be checked for errors Refer to Appendix B FCS Check Program Examples BASIC p 181 e g Reading data ABCDEFG The sending data is as shown below Header Footer Reading data FCS Calculation ASCII code A 41 0100 0001 XOR B 42 0100 0010 XOR C 43 0100 0011 XOR D 44 0100 0100 XOR XOR E 45 0100...

Page 68: ...rogrammable Controller Normal System Configuration Sync Sensor Power Supply 24 VDC Video Monitor RS 232C Cable XW2Z 500T 5 m V530 R150 Camera Programmable Controller Power Supply Unit CQM1 PA CPU Unit CQMI CPU Cable Wiring V530 R150 Signal Pin No Programmable Controller Signal Pin No Shield ...

Page 69: ...DM6649 to 0D00 Match communication settings with the V530 R150 Refer to the operation manual for CQM1 for the ways to change the set ting Program Examples This is an example of a program in which a Programmable Con troller CQM1 receives the data which is read at a V530 R150 1 Set the reading conditions of the V530 R150 and set the reading mode to RUN mode 2 The synchronous sensor or trigger input ...

Page 70: ...0 from the first bit Clears DM0200 to DM0220 Stores reading data in order from DM0200 4 5 2 Connection Examples for Programmable Controller Host Link System Configuration Power Supply 24 VDC Video Monitor RS 232C Cable V530 R150 Camera Programmable Controller Power Supply Unit C200H PA CPU Unit or Host Link Unit C200H ...

Page 71: ...munication tti Baud rate The same settings th f th Co u ca o setting Data length e sa e se gs as those of the Programmable Parity bits Programmable Controller Stop bits Controller Mode Host link Host Link setting Read area None os se g Begin read word Write area DM Begin write word 0110 Programmable Controller Item Setting Communications mode SYSWAY Host Link 1 1 1 N 1 N Unit No 00 Baud rate Match...

Page 72: ... the reading start command 0010 to DM0100 3 The Programmable Controller sends the reading start com mand The V530 R150 reads codes and writes to DM0111 4 The Programmable Controller checks if the data has been written by checking the writing flag DM0110 00101 turns ON when the input 00001 is ON Sends the set command to DM0100 reading trigger Checks the write completed flag DM0110 00102 turns ON wh...

Page 73: ... Cable Wiring V530 R150 Personal computer Signal Pin No Pin No Signal Shield Pin numbers will depend on the type of personal computer connected Refer to the manual of the personal computer Communication Settings Match the communication settings baud rate data length parity bits and stop bits of the personal computer and V530 R150 Set the communications mode of the V530 R150 to Normal p 140 141 ...

Page 74: ... Example 100 CLOSE 1 110 OPEN COM E73NN AS 1 OPEN communications port 120 PRINT 1 GL CHR H0D Send single reading com mand 130 INPUT 1 RESDATA Load data footer code CR 140 PRINT READ DATA RESDATA Display reading data 150 GOTO 120 Repeat 160 END ...

Page 75: ...xplains the procedures required to perform basic operations For more details of operations on the V530 R150 refer to Section 6 Functions and Opera tions 5 1 Menu Operations 5 2 Menu Tree 5 3 STEP 1 Starting 5 4 STEP 2 Setting Reading Conditions 5 5 STEP 3 Checking Reading 5 6 STEP 4 Starting Code Reading 5 7 STEP 5 Quitting ...

Page 76: ... previous menu display TRIG Starts code reading One push One reading ENT Executes a function or sets a value Used to move the cursor up and down to select items Also used to set values The Up Key increases a value by 1 and the Down Key decreases a value by 1 Continue pressing the Up or Down Key to quickly increase or decrease a value j Used to move the cursor left or right to select items SHIFT Mu...

Page 77: ... Scene No The current scene number is given 10 different reading conditions can be set Mode 1 The current mode is displayed Function Function is displayed by menu tree Cursor Move the Up Down Left and Right Keys to the desired setting 1 Read QRCode ...

Page 78: ...nts are displayed on the video monitor and are not output to external devices RUN Run Used to read codes The judgment is output to external devices or RS 232C via the terminal blocks SYS System Used to set system conditions such as communications specifications SAVE Save Used to save setting data to flash memory Be sure to save and turn OFF power to the V530 R150 after changing the settings ...

Page 79: ... FP Search Method p 98 Reading Data Detail Data Finder Pattern Cell Position Font Size p 100 Cell Verify Judge Coincidence Data History Reading Accuracy Judge Gray Value p 102 Model Registration Reference Model Search Region Parameter p 104 2 Image Analysis Display Pixel Value Line Bright X Line Bright Y Image Magnifier Measure Length p 121 p 122 p 125 p 127 1 100 s 1 500 s 1 2000 s 1 10000 s OFF ...

Page 80: ...ue Number of Retries Length of Finder Background Cut p 113 Reading Data Detail Data Finder Pattern Cell Position Font Size p 115 Cell Verify Judge Coincidence Data History Reading Accuracy Measure L Length p 118 2 Image Analysis Display Pixel Value Line Bright X Line Bright Y Image Magnifier Measure Length p 125 p 121 p 122 p 127 1 100 s 1 500 s 1 2000 s 1 10000 s OFF Weak Smoothing Strong Smoothi...

Page 81: ...ssage appears followed by a processing mes sage After a short pause the initial screen appears The fol lowing screen appears the first time power is turned ON Note Never input the reset signal or turn OFF the power when startup messages are displayed Data may be lost and the V530 R150 may not operate properly the next time it is started 4 Be sure that the 2 dimensional code is correctly displayed ...

Page 82: ...through image is displayed by pressing the SHIFT Down Keys If not displayed correctly adjust the focus cam era setting distance and lighting p 13 16 Startup Mode Use the startup mode in order to make daily operation more effi cient p 150 ...

Page 83: ...played when the power is first turned ON Note This section only describes the necessary functions for basic op erations Other functions are described in Section 6 Functions and Operations Procedure 1 Move the Right Key to MON monitor and press the ENT Key The mode selections are displayed 2 Move to SET using the Up Key and press the ENT Key ...

Page 84: ...ting mode 3 Register menus in 0 to 3 Press the ENT Key to display the selection of menus When changing a registered menu press the SHIFT ESC Keys to display the selection of menus Read QRCode QR Code Reading Set the following four items Shutter Speed Symbol Color Right Left Reverse ON OFF Gray Edge Value ...

Page 85: ...t 0 Image Adjust QR 6 Select Shutter Speed Shutter Speed 7 Select the shutter speed according to the movement of the reading object Press the ENT Key to set the shutter speed The display will return to the window shown in step 6 Press the ESC Key once to go back to the window shown in step 4 Moving rate Slow Fast ...

Page 86: ...ing Settings Function Settings Reading Settings Display Settings Pattern Settings 10 Select the color of symbol Symbol Color Black Right Left Reverse OFF Gray Edge Value 32 Number of Retries 0 FP Search Method Normal Black Black symbol printed on white base White White symbol printed on black base ...

Page 87: ...Select Function Settings Reading Settings Display Settings Function Settings Pattern Settings 14 Set Judge Gray Value to ON Turn ON this function and enter MON monitor or RUN mode When the TRIG Key is pressed and one reading is performed the ideal gray edge value is automatically set to Reading Settings Judge Gray Value Turn OFF the func tion after setting 15 Select Register before leaving the scr...

Page 88: ...t 0 Image Adjust DM 6 Select Shutter Speed Shutter Speed 7 Select the shutter speed according to the movement of the reading object Press the ENT Key to set the shutter speed The display will return to the window shown in step 6 Press the ESC Key once to go back to the window shown in step 4 ...

Page 89: ...5 4 Section STEP 2 Setting Reading Conditions 79 8 Select 1 Read DataMatrix 9 Select Reading Settings ...

Page 90: ...10 32 0 100 Weak 11 Select if Right Left Reverse is necessary or not ON Necessary For reading an image after reflection or through the back of a transparent material such as glass OFF Unnecessary For normal reading from the front of the object 12 Select the matrix size of codes Range 10 x 10 to 26 x 26 13 Select Register before leaving this screen 14 Select Function Settings ...

Page 91: ...ction and enter MON monitor or RUN mode When the TRIG Key is pressed and one reading is performed the L length is measured and the result will auto matically be used in the Reading Settings Length of Find er setting Turn OFF the function after setting 16 Select Register before leaving the screen ...

Page 92: ...s not output to terminal blocks or RS 232C but displayed on the monitor Procedure 1 Press the ESC Key from the basic screen of setting mode to enter MON monitor mode 1 Read QRCode 2 Press the TRIG Key on the Console One reading is performed A trigger can be input via terminal blocks or RS 232C Reading judgement is not output to the terminal blocks or RS 232C but displayed on the monitor QRCode ABC...

Page 93: ...dge Gray Value or Read DataMa trix Function Settings Measure L Length If Reading Not Performed Return to setting mode and set the conditions correctly Adjust the lighting and focus Adjust 2 dimensional codes to be at least 5 pixels per cell Refer to the error codes on the screen and 9 2 Error Codes and Remedies ...

Page 94: ...ading Enter RUN mode to perform readings The reading judgment is output to external devices through terminal blocks or RS 232C Procedure 1 Move the cursor to MON monitor and press the ENT Key The mode selections are displayed 2 Select RUN The following screen is displayed ...

Page 95: ...5 6 Section STEP 4 Starting Code Reading 85 3 Input reading trigger Reading is performed QRCode ABCDE12345 ...

Page 96: ...rtup any new data be will lost if it is not saved to flash memory Also imag es in RAM are cleared when power is turned OFF It is recom mended that images are backed up on a computer as they can not be saved to flash memory p 145 Procedure 1 Basic screen is displayed 2 Select MON monitor and press the ENT Key 3 Select SAVE 4 Select Execute after the confirmation message is dis played ...

Page 97: ...om step 1 will be returned Setting data will be saved Note Never input the reset signal or turn OFF the power when proces sing messages are displayed Data may be lost and the V530 R150 may not operate properly the next time it is started 5 Turn OFF the power for the V530 R150 ...

Page 98: ...ssary for communications with external devices 6 1 Menu Registration 6 2 SET Setting Mode 6 2 1 Image Adjust 6 2 2 Read QRCode 6 2 3 Read DataMatrix 6 2 4 Image Analysis 6 3 MON Monitor Mode 6 4 RUN Mode 6 5 System 6 5 1 Communications Method 6 5 2 Backup 6 5 3 Image Storage 6 5 4 Startup Mode 6 5 5 Multi Drop 6 5 6 Error Method 6 5 7 Version 6 6 Scenes 6 7 Saving to Flash Memory ...

Page 99: ...ese items is different according to the reading codes QR Code or Data Matrix Register items according to the fol lowing combinations and order Reading is not performed cor rectly if items are registered in different combinations or orders The menu items are registered in scenes Reading QR Code 1 Read QRCode Reading Data Matrix ...

Page 100: ...ction Menu Registration 91 Procedure 1 Enter the SET mode 2 Move the cursor to 0 and press the ENT Key The selection of menus is displayed When changing a reg istered menu press the SHIFT ESC Keys Read QRCode ...

Page 101: ...ired selection and press the ENT Key The menu is registered 4 Register the menu items for 1 and 2 in the same way If setting is made incorrectly overwrite the setting with the cor rect one Perform scene clear when you want to clear all three scenes at once p 158 ...

Page 102: ...tter speed of the Camera can be changed The image read by the Camera can be manipulated The background of reading objects can be eliminated from reading When adjusting the image on the monitor change to a through image The through images taken by the Camera are displayed so that the image can be adjusted while monitoring Enter MON or RUN mode MON MON ...

Page 103: ...nged according to the movement of the reading object Procedure 1 Select 0 Image Adjust 1 Read QRCode 2 Select Shutter Speed Shutter Speed 3 Select the appropriate shutter speed while monitoring the screen Press the ENT Key The shutter speed at the cursor position will be set ...

Page 104: ...age Adjust 1 Read QRCode 2 Select Filtering Filtering 3 Select the appropriate filtering method while monitoring the screen No filtering Smooth images with reduced noise Images with the edges between bright and dark areas enhanced Press the ENT Key The type of filtering at the cursor posi tion will be saved ...

Page 105: ...s with densities between the lower and upper limits are measured Lower limit 150 Upper limit 255 Reading object Density Background Background density cut Image areas with densities of 149 or lower will not be read and the density will be changed to 0 Only image areas with densities be tween 150 and 255 will be read The whole image is graded from 0 to 255 Procedure 1 Select 0 Image Adjust 1 Read QR...

Page 106: ...Code Read QRCode Read QRCode has the following four setting items Reading Settings Sets the reading conditions for QR Codes Display Settings Sets the items to be displayed on the screen in MON monitor and RUN modes Function Settings Improves the accuracy of reading data Pattern Settings Effective when Pattern Search is selected for FP search method ...

Page 107: ...elect whether Right Left Reverse of QR Codes is neces sary ON Necessary For reading an image after reflection or through the back of a transparent material such as glass OFF Unnecessary Default setting For normal reading from the front of the object 3 Set the black and white gray edge value Level 1 to 127 Default setting 32 Set the gray edge value higher when the reflection ratio of black and whit...

Page 108: ...ect Pattern Search only under special conditions such as when the quality of printing marking of a 2 dimensional code is not good Procedure 1 Select 1 Read QRCode 1 Read QRCode 2 Select Reading Settings Reading Settings Display Settings Function Settings Pattern Settings 3 Set each item Symbol Color Black B Right Left Reverse OFF B Gray Edge Value 32 Number of Retries 0 B FP Search Method Normal B...

Page 109: ...odes and pixels per cell etc is displayed 3 Select whether or not to display finder pattern positions of QR Codes on the screen The default setting is OFF 4 Select whether or not to display cell recognition positions of QR Codes on the screen The default setting is OFF Note When Read QRCode Function Settings Cell Verify is set to ON this function is invalid 5 Select the font size of reading data t...

Page 110: ...ing Mode 101 Procedure 1 Select 1 Read QRCode 1 Read QRCode 2 Select Display Settings Reading Settings Display Settings Function Settings Pattern Settings 3 Set each item ON x4 4 Select Register before leaving this screen ...

Page 111: ...an dard data When reading the same code continuously surface defects can be checked for Set to Register to register black and white recognition of each cell and then set to ON OFF No judgment is performed Default setting Register Black and white recognition of each cell being read in the next trigger is registered as standard Verify Every time reading is performed the registered cell recognition i...

Page 112: ...he values are cleared when OFF is selected The default setting is OFF Number of readings Number of OK readings Reading accuracy Number of OK readings B Number of readings 100 Error codes 4 When Reading Accuracy is turned ON one trigger performs ten readings The reading accuracy and the data from the 10th reading are displayed on a screen and output to RS 232C Normal The default setting is OFF 5 Ju...

Page 113: ...h item 4 Select Register before leaving this screen Pattern Settings Finder patterns may not be detected if the quality of the 2 dimen sional code is bad or printed in dots If this is the case select Pattern Search for FP search method The position for the code can be detected by searching the most similar part to a registered finder pattern called a model Pattern Settings Read QRCode ...

Page 114: ...ectly using Reference Model 3 The region in which to search for the model can be specified 4 Set the conditions for pattern search Correlation values for the model etc Version information for the QR Code etc What is Pattern Search Pattern search is a method to detect a finder pattern using a reg istered finder pattern called a model Since the image pattern is registered the position of the code ca...

Page 115: ...el Register Read QRCode Procedure 1 Select 1 Read QRCode 1 Read QRCode 2 Select Pattern Settings Reading Settings Display Settings Function Settings Pattern Settings 3 Select Model Registration Model Registration Reference Model Search Region Parameter 4 Draw a box as the area in which to search for the model ...

Page 116: ... pattern with a margin of approx 0 5 cell Pattern Settings Model Registration 110 150 Reference Model The registered model images can be displayed on a screen Af ter model registration confirm whether the model has been reg istered correctly by performing Model Reference Pattern Settings Reference Model Read QRCode ...

Page 117: ... 108 Procedure 1 Select 1 Read QRCode 1 Read QRCode 2 Select Pattern Settings Reading Settings Display Settings Function Settings Pattern Settings 3 Select Reference Model Model Registration Reference Model Search Region Parameter ...

Page 118: ...images will appear Pattern Settings Reference Model Scn 0 SET 1 Read QRCode ESC ENT End Search Region Specify the region in which to search for models Pattern Settings Search Region Read QRCode Procedure 1 Select 1 Read QRCode 1 Read QRCode ...

Page 119: ...Settings Function Settings Pattern Settings 3 Select Search Region Model Registration Reference Model Search Region 4 Draw a box as the region in which to search for the model Specify the whole screen under normal conditions Pattern Settings Search Region 30 85 Scn 0 SET 1 Read QRCode ...

Page 120: ...can be reduced if the pixel skipping pa rameters are set to larger values However depending on the image the search may not be performed since the accu racy is reduced After changing the setting perform a search to confirm whether the search can be performed cor rectly Pixel Skipping X Pixel Skipping Y Set the number of pixels skipped when searching 2 Same as 1 above 3 Set the correlation threshol...

Page 121: ...1 to 6 Note If the wrong version information is set the reading can not be performed correctly 6 Set the method for cell recognition Timing Cell recognition is performed using a timing pattern Cell Cell recognition is performed using a registered model Procedure 1 Select 1 Read QRCode 1 Read QRCode 2 Select Pattern Settings Reading Settings Display Settings Function Settings Pattern Settings 3 Sel...

Page 122: ...creen 6 2 3 Read DataMatrix Set the following three items under Read DataMatrix Reading Settings Sets the conditions for reading Data Matrix codes Display Settings Sets the items to be displayed on the screen in MON monitor and RUN modes Function Settings Improves the accuracy of reading data Reading Settings Sets the conditions for reading Data Matrix codes Black OFF 0 Weak ...

Page 123: ...setting 10 x 10 4 Set the black and white density level Level 1 to 127 De fault setting 32 Set to 32 under normal conditions Set the density higher when the reflection ratio of black and white is high and set it lower when the ratio is low 5 Select the number of retries to be made if the reading is NG 0 to 9 Default setting 0 6 Input the length of finder patterns L shape in pixels 50 to 480 Defaul...

Page 124: ... Mode 115 Procedure 1 Select 1 Read DataMatrix 2 Select Reading Settings Reading Settings Display Settings Function Settings 3 Set each item Weak 0 10 10 OFF Black 4 Select Register before leaving this screen Display Settings ...

Page 125: ...ct whether or not to display finder pattern positions of Data Matrix codes on the screen The default setting is OFF 4 Select whether or not to display cell recognition positions of Data Matrix codes on the screen The default setting is OFF Note When Read DataMatrix Function Settings Cell Verify is set to ON this function is invalid 5 Select the font size of reading data to be displayed on the scre...

Page 126: ...SET Setting Mode 117 Procedure 1 Select 1 Read DataMatrix 2 Select Display Settings Reading Settings Display Settings Function Settings 3 Set each item OFF ON OFF OFF x1 4 Select Register before leaving this screen ...

Page 127: ...ata When reading the same code continuously surface defects can be checked for Set to Register to register black and white recognition of each cell and then set to ON OFF No judgment is performed Default setting Register Black and white recognition of each cell being read in the next trigger is registered as standard Verify Every time reading is performed the registered cell recognition is verifie...

Page 128: ...aved in flash memory The values are cleared when OFF is selected The default setting is OFF Number of readings Number of OK readings Reading accuracy Number of OK readings B Number of readings 100 Error codes 4 When Reading Accuracy is turned ON one trigger performs ten readings The reading accuracy and the data from the 10th reading are displayed on a screen and output to RS 232C Normal The defau...

Page 129: ...gs Reading Settings Display Settings Function Settings 3 Set each item 4 Select Register before leaving this screen 6 2 4 Image Analysis The following five functions are available for image analysis Use these functions when analyzing finder patterns or checking pixel values for cell recognition ...

Page 130: ... in a graph Image Magnifier Magnifies the image in a specific area Measure Length Measures the cell size in pixels Display Pixel Value Displays the density information for a specific area Display Pixel Value Display Pixel Value 1 Specified area is 16 x 16 pixels Use Up Down Left Right Keys to move to the position for which density information is required Press the SHIFT Key at the same time to mov...

Page 131: ...xel Value 3 Move to the required area by using Up Down Left Right Keys The density information will be displayed Press the SHIFT Key at the same time to move faster 4 Press the ESC Key to leave this screen Line Bright X Line Bright Y A graph indicating density distribution in a horizontal or vertical line is called Line Bright ...

Page 132: ...6 2 Section SET Setting Mode 123 Line Bright X fixed Y coordinate Line Bright Y fixed X coordinate ...

Page 133: ... black and white with respect to the gray edge value is displayed Procedure 1 Select 2 Image Analysis 0 Image Adjust QR 2 Select Line Bright Display Pixel Value 3 Set the gray edge value level for black and white judgment 1 to 127 4 Select Register The Line Bright is displayed 5 Specify the beginning and end points Move the cross cursor with Up Down Left Right Keys and press the ENT Key ...

Page 134: ...he ESC Key before leaving this screen Image Magnifier Magnifies the image in a specified area 1 The specified area is 32 x 32 pixels fixed Use Up Down Left Right Keys to move to the position to be magnified Press the SHIFT Key at the same time to move faster 2 The image in the specified area is magnified ...

Page 135: ...ge Analysis 0 Image Adjust QR 2 Select Image Magnifier Display Pixel Value 3 Move to the specified area using Up Down Left Right Keys Press the SHIFT Key at the same time to move faster 4 Press the ENT Key A magnified image is displayed within a dotted frame ...

Page 136: ...ls per cell DataMatrix Pixel Cell 1 Specify the beginning and end point of the line to be mea sured 2 Pixels per cell in the QR Code is displayed 3 Pixels per cell in the DataMatrix code is displayed 4 The length of the dotted line in pixels is displayed 5 The coordinates of the beginning point are displayed 6 The coordinates of the end point are displayed ...

Page 137: ...e Length Display Pixel Value 3 Move the cross cursor to the beginning point using Up Down Left Right Keys and press the ENT Key Press the SHIFT Key at the same time to move faster 4 Specify the end point in the same way The length of the straight line is measured 5 Press the ESC Key to leave this screen ...

Page 138: ... Monitor mode MON monitor mode automatically moved to after leaving SET mode 2 Input reading trigger Console One reading is performed when the TRIG Key is pressed once Terminal Block p 25 RS 232C p 46 52 Reading Time Reading Judgment NG will be displayed when reading is not performed correctly or reading data is not coincident with registered data for coincidence judgments 0 to 3 Displayed Images ...

Page 139: ... occur before starting to load images Camera Running Cycle Command Image Input Delay Send images to V530 R150 33 3 ms Memory j A reading image stored in the past The reading images which are coincident with image storage conditions are stored in memory 0 to 23 How to set storage conditions of images p 149 Image 0 An image after filtering according to the settings in Setting Image Adjust Reading is...

Page 140: ...in Displayed Screens According to Settings in Reading Display Settings When Reading Data is ON OK Reading data are displayed NG Error codes are displayed e g Reading OK QRCode When Detail Data is ON Detailed data of reading codes are displayed e g ...

Page 141: ...sor will appear at the position recognized as a finder pattern e g When Cell Position is ON A cross cursor will appear at the position recognized as a cell However when Read QRCode Function Settings Cell Verify is Verify the cell recognition position is not displayed e g ...

Page 142: ...in Reading Function Settings When Cell Verify is Verify A cross cursor will appear at the position not identified when veri fied with standard data Even when Read QRCode Display Set tings Cell Position is ON the result of cell recognition verifica tion is displayed e g NG Cell Recog ABCDE ...

Page 143: ... Data History Reading Accuracy Judge Gray Value and Measure L Length functions since they cannot be used to gether with Judge Coincidence e g Coincident with registered data 1 Reading OK If not coincident with registered data 0 to 3 NG Reading Data is displayed ABCDE12345 Register 0 abcdef Register 1 ABCDE1 Register 2 Register 3 ...

Page 144: ...lt of error counts are displayed The count values are cleared when turned OFF Turn OFF the Judge Coincidence Reading Accuracy Judge Gray Value and Measure L Length functions as they cannot be used together with the Data History function e g Error codes Reading data 32 letters max can be displayed Number of errors occurred ...

Page 145: ...reading accuracy cannot be counted for the continuous reading commands Turn OFF the Judge Coincidence Data History Judge Gray Va lue and Measure L Length functions as they cannot be used to gether with the Reading Accuracy function e g Error codes Reading data 32 letters max can be displayed Number of the errors occurred ABCDE12345 E000 2 ...

Page 146: ... measured by pressing the TRIG Key on the Console The gray edge value is automatically en tered in the setting for Gray Edge Value in Read QRCode Reading Settings Turn OFF the Judge Coincidence Data History and Reading Accuracy functions as they cannot be used together with the Judge Gray Value function e g ...

Page 147: ... by pressing the TRIG Key on the Console The measurement value is automatically entered in the setting for Length of Finder in Read DataMatrix Reading Settings Turn OFF the Judge Coincidence Data History and Reading Accuracy functions as they can not used along with Measure L Length e g Finder Length 252 1234567890 ...

Page 148: ...nt and data are output to external devices For details regarding the display items refer to 6 3 MON Monitor Mode p 129 Procedure 1 Select RUN Mode 2 Input reading trigger Commands Console One reading is performed by pressing the TRIG Key once Terminal Block p 25 RS 232C p 46 52 Output Format Terminal Block p 25 RS 232C p 46 52 ...

Page 149: ...unication method for RS 232C and Host link When inputting trigger or outputting reading results OK NG to the OK NG terminals on terminal blocks Set the communications method for Terminal block RS 232C Mode Normal Baud rate Data length Parity bits Stop bits Header Footer FCS Attach digit no 38400 bps 8bit None None 1bit CR OFF OFF 1 Select 2400 4800 9600 19200 or 38400 bps Default setting 38400 2 S...

Page 150: ...th host devices such as personal computers with normal format via RS 232C MON Monitor Mode Receives command inputs but the reading results are not out put RUN Mode Possible to input commands and output the reading results Timeout 5 s Flow control None 1 None No flow control Default setting RS CS The hardware performs flow control Use a cable that connects the RS and CS signals of the V530 R150 and...

Page 151: ...nd inputs but the reading results are not out put RUN Mode Possible to input commands and output the reading results I O I O 1 Select I O HR holding relay LR link relay DM data memory or None If no read area is set commands will not be automatically read from the Programmable Controller by executing the TXD instruction in the ladder program The default setting is I O 2 Set the first word to read i...

Page 152: ...ettings for reading accuracy and the number of retries are invalid with TRIG input Level trig trigger Repeats reading until an OK readable reading judgment is output while the TRIG B terminal is ON In the case of an NG not readable reading the NG signal is output when the TRIG B is turned OFF 2 Select whether the OK NG terminal is turned ON for an OK reading or an NG reading The default is ON for ...

Page 153: ...xternal device The default setting is 1 0 ms 5 Set the time during which the GATE signal is ON Set a value between 1 0 and 1000 0 ms so that the external device can read the reading judgment The default setting is 5 0 ms Operational Procedures for RS 232C Normal Host Link and Terminal Block Procedure 1 Select Communications Image storage Backup Startup mode Multi drop Error method Version Communic...

Page 154: ... loss due to data damage or device malfunc tions Sys scn System data Scene data Image data 1 Back up the setting items of Communications Image Storage Startup mode Multi drop and Error method under System Settings to a personal computer 2 Back up the setting items of Image Input Read and Image Analysis of each scene to a personal computer 3 Back up system data and scene data 0 to 9 to a personal c...

Page 155: ...e Never input the reset signal or turn OFF the power while saving or loading Data may be lost and the V530 R150 may not oper ate properly the next time it is started Procedure 1 Select Backup Communications Image storage Startup mode Multi drop Error method Version Backup System settings 2 Select the data to be loaded or saved Sys scn 3 Select Load or Save ...

Page 156: ... Alter the example to suit your communications software or COM port number Data transfer is performed with XMODEM CRC or SUM pro tocol method Note Do not turn OFF the power while a message is being displayed in any saving or loading operations Data in memory may be de stroyed and the V530 R150 may not operate correctly the next time it is started Saving Data to a Personal Computer V530 R150 Person...

Page 157: ...e displayed Saving Data 5 Select Transfer Receive File from the Hyper Terminal menu Specify where the file is to be saved Set the protocol to Xmodem 6 Select Receive and input the file name The data will be transferred from the V530 R150 to the com puter The V530 R150 generates a timeout error if no response is received from the external device within 30 seconds An er ror message will be displayed...

Page 158: ... will be displayed and the error terminal will turn ON 6 5 3 Image Storage Image storage Selects whether to store the reading image or not A maximum of 24 images can be stored Note The stored images are cleared when the power is turned OFF Back up to a personal computer to keep the image data p 145 Image storage 1 Select the conditions to store reading images None No images are stored Only NG Only...

Page 159: ...age Only NG B 3 Select End before leaving this screen 6 5 4 Startup Mode Sets the scene number and mode to be displayed when the pow er is turned ON If the V530 R150 is set to start in RUN mode for the scene where the desired reading conditions are registered reading can be started by simply turning the power ON The default setting is as follows Startup Scene 0 Startup Mode MON B B MON ...

Page 160: ...artup mode System settings 2 Select the startup scene number and startup mode Startup scene 3 Select End before leaving this screen 6 5 5 Multi Drop One host personal computer or Programmable Controller can communicate with more than one V530 R150 by connecting the RS 232C RS 485 converter The unit number is attached to the prefix of all communication data so set a different unit number for each V...

Page 161: ...e manual of the converter for the number of V530 R150 that can be connected The number is different depending on the converter 1 Select if connecting multi drop If ON is selected the reading result is not output to RS232C even when reading is performed When the host sends polling commands the result will be output The default setting is OFF Note When this function is turned ON the flow control in ...

Page 162: ...age storage Startup mode Multi drop Error method Version 2 Set each item 3 Select End before leaving this screen 6 5 6 Error Method A V530 R150 does not perform reading while the BUSY terminal is ON even when TRIG A is input Set whether or not to turn ON the ERR terminal if a trigger signal is sent while the BUSY termi ...

Page 163: ...ss of TRIG A input When TRIG A is input with the correct timing the ERR termi nal turns OFF OFF ERR terminal does not turn ON when TRIG A is input while BUSY terminal is ON Reading is not performed Procedure 1 Select Error method System settings Communications Backup Image storage Startup mode Multi drop Error method Version 2 Select the error system 3 Select End before leaving this screen ...

Page 164: ...x V530 R150E 1 The model is displayed 2 The version and production date of the software are dis played Procedure 1 Select Version The version information is displayed System settings Communications Backup Image storage Startup mode Multi drop Error method Version 2 Select OK before leaving this screen Ver xxx xxxx xx xx xx xx V530 R150E ...

Page 165: ...t different reading conditions for each scene Procedure 1 Display the basic screen 2 Move the cursor to Scn 0 and press the ENT Key 3 Move the cursor to Scn 1 and press the ENT Key Scene 1 appears The mode is maintained after changing the scene In this case MON mode ...

Page 166: ... Section Scenes 157 Copying Scene Data Procedure 1 Move the cursor to the desired scene number and press the SHIFT ESC Keys 2 Select Copy 3 Move the cursor to the original scene number and select Ex ecute ...

Page 167: ... 6 Section Scenes 158 Clearing Scene Data Procedure 1 Move the cursor to the scene number to be cleared and press the SHIFT ESC Keys 2 Select Clear The confirmation message is displayed 3 Select Execute ...

Page 168: ...ads data from flash memory at startup any new data be will lost if it is not saved to flash memory Also imag es in RAM are cleared when power is turned OFF Procedure 1 Display the basic screen 2 Move the cursor to MON monitor and press ENT 3 Select SAVE 4 Select Execute when the confirmation message is dis played When saving is completed the screen in step 1 appears ...

Page 169: ...n Saving to Flash Memory 160 Note Never input the reset signal or turn OFF the power when proces sing messages are displayed Data may be lost and the V530 R150 may not operate properly the next time it is started ...

Page 170: ...161 SECTION 7 Regular Inspections This section gives basic maintenance procedures and inspection items for the V530 R150 2 Dimensional Code Reader ...

Page 171: ...ock must be 24 VDC 10 15 Circuit Tester Ambient Temperature The operating ambient temperature inside the cabinet must be between 0 to 50 C Thermometer Ambient Humidity The operating ambient humidity inside the cabinet must be between 35 to 85 Hygrometer Installation Each cable connector must be correctly inserted and locked The cameras must be firmly secured The camera lens mounts must be firmly s...

Page 172: ... Dimensions This section gives specifications and dimensions for the component parts of the V530 R150 2 Dimensional Code Reader 8 1 V530 R150 2 Dimensional Code Reader Controller 8 2 Console 8 3 Camera 8 4 Cables 8 5 Video Monitor ...

Page 173: ...8 1 Section V530 R150 2 Dimensional Code Reader Controller 164 8 1 V530 R150 2 Dimensional Code Reader Controller V530 R150E V530 R150EP Unit mm 8 3 dia Four 4 5 dia Approx 165 ...

Page 174: ...ternal surge absorber removed Leakage current 10 mA max Noise resistance common mode 1500 Vp p pulse width 0 1 µs 1 µs rising time 1ns pulse Vibration resistance 10 Hz to 150 Hz single amplitude 0 5 mm maximum acceleration 70 m s2 4 times for 8 minutes each in 3 directions Shock resistance 200m s2 3 times each in 6 directions Ambient temperature 0 C to 50 C Ambient humidity 35 to 85 with no conden...

Page 175: ...Hz single amplitude 0 15 mm Shock resistance 196 m s2 Ambient temperature 0 C to 50 C Ambient humidity 35 to 85 with no condensation Ambient environment No corrosive gases Shortage temperature 25 C to 65 C Degree of protection IEC60529 IP20 in panel Length 2 m Minimum bending radius 75 mm Weight Approx 135 g ...

Page 176: ...t consumption Approx 160 mA Vibration resistance 10 Hz to 150 Hz single amplitude 0 5 mm Max acceleration 70 m s2 4 times for 8 min in each 3 directions Shock resistance 200m s2 3 times each in 6 directions Ambient temperature 0 C to 50 C Ambient humidity 35 to 85 with no condensation Ambient environment No corrosive gases Storage temperature 25 C to 60 C Weight Approx 70 g ...

Page 177: ...sistance 196m s2 3 times each in 6 directions Ambient temperature 0 C to 50 C Ambient humidity 35 to 85 with no condensation Ambient environment No corrosive gases Storage temperature 25 C to 65 C Length 3 m Minimum bending radius 75 mm F150 VM Monitor Cable Specifications Vibration resistance 10 to 150 Hz single amplitude 0 15 mm 4 times for 8 min each in 3 directions Shock resistance 196m s2 3 t...

Page 178: ... s2 3 times each in 6 directions Ambient temperature 0 C to 40 C Ambient humidity 10 to 90 with no condensation Ambient environment No corrosive gases Storage temperature 25 C to 65 C Weight Approx 5 8 kg Performance System Number of scanning lines 525 Horizontal frequency 15 75 kHz Field frequency 60 Hz I O impedance 75 Ω high impedance selectable I O level and polarity Image 0 7 Vp p positive Sy...

Page 179: ...is section details errors that may occur with the V530 R150 2 Dimensional Code Reader and gives procedures for dealing with those errors 9 1 Troubleshooting 9 2 Error Codes and Remedies 9 2 1 QR Code Reading 9 2 2 Data Matrix Reading ...

Page 180: ...tter speed is not suitable The lighting method is not suitable The images on the video monitor are not clear There is electrical noise entering from the power supply or cables The monitor cable is not correctly connected The images on the video monitor are hard to read Refer to the entry for the error code in 9 2 Error Codes and Remedies Change the setting conditions and adjust the cam era and lig...

Page 181: ...dies 9 2 1 QR Code Reading Error Code Description Remedy E000 No finder patterns detected No finder patterns were detected Make sure that the image is displayed on the screen correctly Check the printing of the reading code Three finder patterns in a corner may be stained or damaged E001 Finder pattern detection error Two patterns were not detected Only one finder pattern was detected The other tw...

Page 182: ... section on a screen can be checked under Image Analysis Measure Length E011 Decode error Format information error Format information in QR Codes may be stained or damaged Refer to the figure below E012 Decode error Version information in QR Codes is not correct E013 Decode error Cell recognition error Codes were restored to correct errors but not decoded correctly Data of QR Codes may be stained ...

Page 183: ... corners 4 Parts other than 1 to 3 are data 9 2 2 Data Matrix Reading Error Code Description Remedy E100 Finder pattern detection error No candidate finder patterns No finder patterns were detected Make sure that the image is displayed on the monitor correctly Check the printing of the reading code The finder patterns especially the L shaped ones may be stained or damaged E110 Finder pattern detec...

Page 184: ...ng of the reading codes The timing patterns in the X or Y directions may be stained or damaged The matrix size may not be set correctly The L length the length of finder patterns set may be too short The L length can be checked when Function Settings Measure L Length is turned ON E121 Decode error Timing pattern detection error in X direction Check the printing of the reading code The timing patte...

Page 185: ...tail information in MON monitor or RUN mode When reading is NG confirm the number of pixels per cell under 2 Image Analysis Measure Length Data Matrix X direction Y direction 1 A margin of 4 or more cells around the code is required 2 Timing patterns The cross point between black and white 3 The L shapes in the corners are finder patterns 4 Parts other than 1 to 3 are data ...

Page 186: ... 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F SP 0 1 2 3 4 5 6 7 8 9 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F A B C D E F G H I J K L M N O P Q R S T Y V W X Y Z 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56 57 58 59 5A 5B 5C 5D 5E 5F a b c d e f g h i j k l m n o p q r s t u v w x y z DEL 60 6...

Page 187: ...0 FCS 200 RETURN FCS Check Sub Routine Examples for Received Data 1000 FCSHECK 1010 FCSHECK 1020 Q 0 FCSCK OK 1030 PRINT RESPONSE 1040 LENGS LEN RESPONSE 3 1050 FCSP MID RESPONSE LENGS 1 2 Response Data of FCS 1060 FOR J 1 TO LENGS Calculation Range of FCS 1070 Q ASC MID RESPONSE J 1 XOR Q 1080 NEXT J 1090 FCSD HEX Q 1100 IF LEN FCSD 1 THEN FCSD 0 FCSD FCS calculated in a program 1110 IF FCSD FCSP...

Page 188: ...rrec tion lev el Num Cap Alpha Num Cap a size Ver sion o correc tion lev el Num Cap Alpha Num Cap 21 21 V i L 7 41 25 33 33 V i L 7 187 114 Version 1 M 15 34 20 33 33 Version 4 M 15 149 90 1 Q 25 27 16 4 Q 25 111 67 H 30 17 10 H 30 82 50 25 25 V i L 7 77 47 37 37 V i L 7 255 154 5 5 Version 2 M 15 63 38 3 3 Version 5 M 15 202 122 2 Q 25 48 29 5 Q 25 144 87 H 30 34 20 H 30 106 64 29 29 V i L 7 127 ...

Page 189: ...ize number of cells and data capacity is shown in the table below In this example the matrix size is 22 22 cells 22 cells 22 cells Matrix size Maximum data capacity a s e Num Cap Alpha Num Cap 10 10 6 3 12 12 10 6 14 14 16 10 16 16 24 16 18 18 36 25 20 20 44 31 22 22 60 43 24 24 72 52 26 26 88 64 ...

Page 190: ...Shot Reading Read the Scene Number Currently Dis played Request to Resend Scene Data Switch the Scene Switch the Scene Number 1 Switch the Scene Number 1 communications errors Host Link mode RS 232C Normal mode settings terminals blocks conditions for reading connections errors Host Link mode Normal mode overview RS 232C connector Console keys specifications dimensions continuous mode timing conti...

Page 191: ...tures filtering finder pattern flash memory flat surface mounting font size FP search method freeze images functions overview settings G I gray edge value grounding Host Link communications See also modes Image Magnifier images adjusting image analysis Image Magnifier image types storage inputs input commands See commands input specifications input terminals inspections installation precautions J ...

Page 192: ...rations outputs output format output specifications output terminals overview P parameter pattern search settings peripheral devices connections personal computer connections power supply wiring precautions general installation processing time calculating Programmable Controller connections Q QR Codes data capacity menu tree reading errors quitting R Read DataMatrix Read QRCode reading checking co...

Page 193: ... power supply RS 232C terminals blocks startup storing symbol color system examination T tact time terminal blocks communications errors terminals DO terminals input terminals OK NG terminal output terminals precautions through images timing Trigger inputs See inputs troubleshooting TXD instructions V version video monitor precautions specifications dimensions W wiring Host Link mode Normal mode p...

Page 194: ... catalog number on the front cover of the manual Cat No Z136 E1 1 Revision code The following table outlines the changes made to the manual during each revi sion Page numbers refer to the previous version Revision code Date Revised content 1 July 1999 Original production ...

Page 195: ...Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 OMRON ELECTRONICS INC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square Singapore 239920 Tel 65 835 3011 Fax 65 835 2711 OMRON CHINA CO LTD 21F Beijing East Ocean Center No 24A Jian Guo Men Wai Da Jie Chao Yang...

Page 196: ...Cat No Z136 E1 1 Note Specifications subject to change without notice Printed in Japan 0799 0 5M a Authorized Distributor ...

Page 197: ...Cat No Z136 E1 1 V530 R150 2 Dimensional Code Reader OPERATION MANUAL ...

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