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SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Summary of Contents for JZA

Page 1: ...60633 01 OY J1000 Compact General Purpose Inverter Model JZA 200 V Class Three Phase Input 0 1 to 0 4 kW 200 V Class Single Phase Input 0 1 to 1 5 kW 400 V Class Three Phase Input 0 2 to 4 0 kW USER S...

Page 2: ......

Page 3: ...nual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual MANUAL NO SIEP C710606 33A Receiving 1 Mechanical Installation 2 Electrical Installati...

Page 4: ...rwise without the prior written permission of OYMC No patent liability is assumed with respect to the use of the information contained herein Moreover because OYMC is constantly striving to improve it...

Page 5: ...ion Safety 24 2 2 Mechanical Installation 26 Installation Environment 26 Installation Orientation and Spacing 27 Exterior and Mounting Dimensions 27 3 ELECTRICAL INSTALLATION 29 3 1 Section Safety 30...

Page 6: ...amming Modes 57 Navigating the Drive and Programming Modes 57 Changing Parameter Settings or Values 59 Verifying Parameter Changes Verify Menu 59 Switching Between LOCAL and REMOTE 60 Parameters Avail...

Page 7: ...6 L5 Fault Restart 107 L6 Torque Detection 108 L8 Hardware Protection 109 5 8 n Special Adjustments 111 n1 Hunting Prevention 111 n3 Overexcitation Deceleration 111 5 9 o Operator Related Settings 112...

Page 8: ...Section Safety 148 8 2 Drive Options and Peripheral Devices 150 8 3 Connecting Peripheral Devices 151 8 4 Installing Peripheral Devices 152 Installing a Molded Case Circuit Breaker MCCB 152 Installin...

Page 9: ...eration 193 Controlling the Drive 193 C 7 Communications Timing 194 Command Messages from Master to Drive 194 Response Messages from Drive to Master 194 C 8 Message Format 195 Message Content 195 Slav...

Page 10: ...rective Compliance 212 EMC Guidelines Compliance 212 D 3 UL Standards 218 UL Standards Compliance 218 Drive Motor Overload Protection 219 D 4 User Setting Table 221 INDEX 223 Table of Contents 8 SIEP...

Page 11: ...inent to this product that if not heeded may result in fatality personal injury or equipment damage OYMC is not responsible for the consequences of ignoring these instructions I 1 PREFACE 10 I 2 GENER...

Page 12: ...in conforming to standards and specifications published in the OYMC manual NO OTHER WARRANTY EXPRESSED OR IMPLIED IS OFFERED OYMC assumes no liability for any personal injury property damage losses or...

Page 13: ...o this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or dama...

Page 14: ...dified Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorize...

Page 15: ...livering not more than 30 000 RMS symmetrical Amperes 240 Vac maximum 200 V Class and 480 Vac maximum 400 V Class Do not expose the drive to halogen group disinfectants Failure to comply may cause dam...

Page 16: ...imize the likelihood of any accident u Quick Reference Run a Motor of One Frame Larger Capacity When using this drive for variable torque loads such as fans and pumps a motor one frame size larger can...

Page 17: ...spections to perform after receiving the drive and illustrates the different enclosure types and components 1 1 SECTION SAFETY 16 1 2 MODEL NUMBER AND NAMEPLATE CHECK 17 1 3 COMPONENT NAMES 19 1 SIEP...

Page 18: ...ards Failure to comply may result in ESD damage to the drive circuitry A motor connected to a PWM drive may operate at a higher temperature than a utility fed motor and the operating speed range may r...

Page 19: ...Normal Duty Amps Enclosure Type Figure 1 1 Nameplate Information J Z B A 0P1 B A A J1000 Series No Type Z European Standard No Enclosure Type Design Revision Order IP20 B No Voltage Class B 1 phase 2...

Page 20: ...n Three Phase 400 V Heavy Duty Normal Duty No Max Motor Capacity kW Rated Output Current A No Max Motor Capacity kW Rated Output Current A 40P2 0 2 1 2 40P2 0 4 1 2 40P4 0 4 1 8 40P4 0 75 2 1 40P7 0 7...

Page 21: ...sink D Cable cover E Terminal cover F Front cover screw G Option connector cover H Front cover I LED operator Refer to Using the Digital LED Operator on page 54 J Case K Cooling fan 1 Figure 1 2 Explo...

Page 22: ...ront cover screw G Option connector cover H Front cover I LED operator Refer to Using the Digital LED Operator on page 54 J Case K Cooling fan 1 L Fan cover 1 Figure 1 3 Exploded view of IP20 Open Cha...

Page 23: ...Switch on page 44 C Control circuit terminal Refer to Control Circuit Wiring on page 40 D Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 39 E Ground terminal F Terminal cover...

Page 24: ...1 3 Component Names This Page Intentionally Blank 22 SIEP C710606 33A OYMC AC Drive J1000 User Manual...

Page 25: ...Mechanical Installation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 24 2 2 MECHANICAL INSTALLATION 26 2 SIEP C710606 33A OYMC AC Drive J1000 User Manual 23...

Page 26: ...he top of the drive to perform cooling fan replacement when required Operating the motor in the low speed range diminishes the cooling effects increases motor temperature and may lead to motor damage...

Page 27: ...appropriate drive according to its rated output current When the distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduct...

Page 28: ...elop on the drive Humidity 95 RH or less and free of condensation Storage Temperature 20 C to 60 C Surrounding Area Install the drive in an area free from oil mist and dust metal shavings oil water or...

Page 29: ...ording to Figure 2 2 When mounting drives with a minimum side by side clearance of 2 mm according to Figure 2 3 derating must be considered and parameter L8 35 must be set Refer to Parameter List on p...

Page 30: ...lter t1 D D1 4 M4 H W1 W H2 H1 D2 Voltage Class Drive Model JZA Dimensions mm W H D W1 H1 H2 D1 D2 t1 Weight kg Single Phase 200 V Class B0P7B 108 128 137 5 96 118 5 58 129 5 1 7 B1P5B 108 128 154 96...

Page 31: ...DIAGRAM 32 3 3 MAIN CIRCUIT CONNECTION DIAGRAM 34 3 4 TERMINAL BLOCK CONFIGURATION 35 3 5 PROTECTIVE COVERS 36 3 6 MAIN CIRCUIT WIRING 37 3 7 CONTROL CIRCUIT WIRING 40 3 8 I O CONNECTIONS 44 3 9 MAIN...

Page 32: ...re to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintena...

Page 33: ...resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Check all the wiring to ensure that all connections are correct after in...

Page 34: ...or motor cooling fan Fault relay 1 MCCB MC 2 MCCB r1 s1 t1 R L1 S L2 T L3 S1 S2 S3 S4 S5 3 1 2 B1 1 2 B2 R L1 S L2 T L3 MC THRX TRX MC TRX MC MA U T1 V T2 W T3 24 V MA MB MC I V 24 V 8 mA M M r1 s1 t1...

Page 35: ...momentary closure on terminal S1 may cause the drive to start WARNING When 3 Wire sequence is used set the drive to 3 Wire sequence before wiring the control terminals and ensure parameter b1 17 is se...

Page 36: ...per Single phase 200 Vac Motor DC reactor option Braking Resistor Unit option R L1 S L2 1 2 B1 B2 U T1 V T2 W T3 Figure 3 3 Connecting Single Phase Main Circuit Terminals NOTICE Do not connect T L3 te...

Page 37: ...tions of the different drive sizes Models Models JZAB0P1 B0P2 B0P4 JZA20P1 20P2 20P4 20P7 JZAB0P7 B1P5 JZA21P5 22P2 24P0 JZA40P2 40P4 40P7 41P5 JZA42P2 43P0 44P0 Figure 3 5 Main Circuit Terminal Block...

Page 38: ...tabs on each side of the terminal cover Pull the terminal cover away from the drive while pushing in on the tabs to pull the cover free Figure 3 7 Remove the Terminal Cover on an IP20 Open Chassis Dri...

Page 39: ...han 100 m 2 Terminals 1 2 B1 and B2 are for connecting optional devices such as a DC reactor or braking resistor Do not connect other non specified devices to these terminals Consider the amount of vo...

Page 40: ...f drive damage from line voltage application to output terminals n Cable Length Between Drive and Motor When the cable length between the drive and the motor is too long especially at low frequency ou...

Page 41: ...Bus and braking circuit terminals prior to shipment helps prevent miswiring Cut away covers as needed for terminals with a needle nose pliers A A Protective Cover to Prevent Miswiring Main Circuit Co...

Page 42: ...5 Vdc 10 mA reference value u Control Circuit Terminal Block Functions Drive parameters determine which functions apply to the multi function digital inputs S1 to S5 multi function digital outputs MA...

Page 43: ...Control Circuit Terminal n Wire Size and Torque Specifications Select appropriate wire type and size from Table 3 8 For simpler and more reliable wiring crimp ferrules to the wire ends Refer to Table...

Page 44: ...degradation due to improper power supply NOTICE Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment Improper wiring practices could result in drive or...

Page 45: ...e drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference Failure to comply could result i...

Page 46: ...Mode When controlling the digital inputs by NPN transistors 0 V common sinking mode set the DIP switch S3 to SINK and use the internal 24 V power supply S1 SINK SOURCE S2 S3 S3 24 V S4 S5 SC SINK SOUR...

Page 47: ...wer supply FWD Run Stop REV Run Stop External Fault N O Fault reset Multi step speed 1 Shielded cable Figure 3 18 Source Mode Sequence from PNP Transistor 24 V Common 3 8 I O Connections SIEP C710606...

Page 48: ...10 V 10 5 V 20 mA current Main speed frequency reference current input Frequency reference common V A1 AC Drive 4 to 20 mA input or 0 to 20 mA input I V DIP Switch S1 Figure 3 19 DIP Switch S1 Table 3...

Page 49: ...before servicing the drive and any connected components 2 Remove drive front cover 3 Use a voltmeter to verify that voltage is disconnected from incoming power terminals and that the DC bus no longer...

Page 50: ...minals after the drive has booted up and there is no fault present It indicates that the drive is ready for operation The power is off A fault situation is present There is a problem with the drive in...

Page 51: ...ier frequency C6 02 accordingly 38 11 Properly ground the drive Review page 38 38 12 Tightly fasten all terminal screws control circuit terminals grounding terminals Refer to Wire Gauge and Torque Spe...

Page 52: ...3 12 Wiring Checklist This Page Intentionally Blank 50 SIEP C710606 33A OYMC AC Drive J1000 User Manual...

Page 53: ...ION SAFETY 52 4 2 USING THE DIGITAL LED OPERATOR 54 4 3 THE DRIVE AND PROGRAMMING MODES 57 4 4 START UP FLOWCHART 62 4 5 POWERING UP THE DRIVE 63 4 6 NO LOAD OPERATION TEST RUN 64 4 7 TEST RUN WITH LO...

Page 54: ...firm safe level Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be perf...

Page 55: ...of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when conne...

Page 56: ...Arrow Key Scrolls up to select parameter numbers setting values etc 6 Down Arrow Key Scrolls down to select parameter numbers setting values etc 7 STOP STOP Key Stops the drive Note Stop priority circ...

Page 57: ...ccurs oPE detected Normal state no fault or alarm Motor is rotating in reverse Motor is rotating forward Drive Mode Programming Mode Displays output frequency Hz As illustrated in this manual STOP u L...

Page 58: ...XX XX XX XX Turn the power on Forward Selection Reverse Selection Output Frequency Output Current Output Voltage Monitor Display Note XX characters are shown in this manual The drive will display the...

Page 59: ...orward Reverse STOP Output Frequency Display STOP Output Current Display STOP Output Voltage Reference STOP Monitor Display STOP Programming Mode Functions Changing parameters Verify Function STOP Set...

Page 60: ...ever the drive cannot be operated in other modes Return the mode to Drive Mode after completing periodic inspection Figure 4 4 illustrates changing the default frequency reference of F 0 00 0 Hz to F...

Page 61: ...t 1 Turn on the power to the drive The initial display appears 2 Press the key until the Setup Mode Screen appears 3 Press the key to view the parameter setting display 4 Scroll through parameters by...

Page 62: ...D Operator Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press The LO RE light will light up The drive is now in Local To set the drive for REMOTE operation press...

Page 63: ...Voltage E1 06 Base Frequency Parameter Name E1 09 Minimum Output Frequency E2 01 Motor Rated Current H4 02 Terminal AM Gain Setting L1 01 Motor Protection Function Selection L3 04 Stall Prevention Sel...

Page 64: ...e drive work as desired Couple the load or machine to the motor Run the machine and check for desired operation Fine tune parameters Adjust application settings if necessary Check the machine operatio...

Page 65: ...oad and connected machinery Uncouple the motor from the load n Status Display When the power supply to the drive is turned on the LED operator lights will appear as follows No Name Description Normal...

Page 66: ...uency reference d1 01 to 6 Hz Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press the key to select LOCAL The LO RE LED will turn on STOP 3 Press to give the drive...

Page 67: ...rgency n Checklist Before Operation The motor should rotate in the proper direction The motor should accelerate and decelerate smoothly n Operating the Motor under Loaded Conditions Test run the appli...

Page 68: ...arameter A1 05 The selected password must be entered in parameter A1 04 to unlock parameter access i e parameter setting A1 04 must match the value programmed into A1 05 The following parameters canno...

Page 69: ...Set the correct values for the motor rated current E2 01 and the motor protection selection L1 01 to ensure motor thermal protection 9 If the run command and frequency reference are provided via the c...

Page 70: ...4 9 Test Run Checklist This Page Intentionally Blank 68 SIEP C710606 33A OYMC AC Drive J1000 User Manual...

Page 71: ...NING 77 5 4 D REFERENCE SETTINGS 82 5 5 E MOTOR PARAMETERS 86 5 6 H TERMINAL FUNCTIONS 90 5 7 L PROTECTION FUNCTIONS 102 5 8 N SPECIAL ADJUSTMENTS 111 5 9 O OPERATOR RELATED SETTINGS 112 5 10 U MONITO...

Page 72: ...esets all parameters back to their original default settings with digital inputs S1 and S2 configured as forward run and reverse run respectively Setting 3330 3 Wire Initialization The drive parameter...

Page 73: ...not be changed 4 Press to return to the first display Table 5 4 Enter the Password to Unlock Parameters continuing from step 4 above Step Display Result 1 Press to enter the parameter setup display 2...

Page 74: ...ntering the frequency reference on the operator keypad Setting 1 Terminals Analog Input Terminals Using this setting an analog frequency reference can be entered from terminal A1 using a 0 to 10 Vdc o...

Page 75: ...and will not be accepted n b1 02 Run Command Selection Parameter b1 02 determines the Run and Stop command source in the REMOTE mode WARNING Sudden Movement Hazard Clear personnel secure equipment and...

Page 76: ...drive will decelerate the motor to stop The deceleration rate is determined by the active deceleration time The default deceleration time is set to parameter C1 02 DC Injection braking can be applied...

Page 77: ...erminals new serial communications and it is active at the new source when switching takes place the drive will either not start or it will stop if it was running before The Run command has to be cycl...

Page 78: ...e n b2 02 DC Injection Braking Current Sets the DC Injection Braking current as a percentage of the drive rated current If set to larger than 50 the carrier frequency is automatically reduced to 1 kHz...

Page 79: ...at the stopping method be set for Ramp to Stop b1 03 0 Output frequency Accel Time 1 C1 01 Decel Time 1 C1 02 Accel Time 2 C1 03 Decel Time 2 C1 04 Decel Time 1 C1 02 FWD REV Run command ON OFF ON ON...

Page 80: ...needs to be changed adjustments might be needed under the following situations If the speed at constant frequency reference is lower than the frequency reference increase C3 01 If the speed at consta...

Page 81: ...s requiring a high overload tolerance with constant load torque Such applications include extruders and conveyors Use Normal Duty Rating for applications in which the torque requirements drop along wi...

Page 82: ...a Variable Carrier Frequency The carrier frequency can be set up to change linearly with the output frequency In this case the upper and lower limits for the carrier frequency and the carrier frequen...

Page 83: ...its 200 V Three Phase Units 400 V Three Phase Units Model JZA Rated Current A Model JZA Rated Current A Model JZA Rated Current A 2 kHz 8 kHz 15 kHz 2 kHz 8 kHz 15 kHz 2 kHz 8 kHz 15 kHz B1P5 9 6 8 0...

Page 84: ...7 Jog Frequency Reference 0 00 to 400 00 Hz 1 6 00 Hz 1 The upper limit is determined by the maximum output frequency E1 04 and upper limit for the frequency reference d2 01 Multi Step Speed Selection...

Page 85: ...frequency This limit applies to all frequency references Even if the frequency reference is set to a higher value the drive internal frequency reference will not exceed this value No Parameter Name S...

Page 86: ...uency 2 d3 02 Jump Frequency Width d3 04 Jump Frequency Width d3 04 Figure 5 11 Jump Frequency Operation Note 1 The drive will use the active accel decel time to pass through the specified dead band r...

Page 87: ...Stop Hold Accel Decel Frequency reference Output frequency d4 01 1 d4 01 0 Hold Hold OFF OFF OFF OFF OFF ON ON ON ON ON ON Figure 5 12 Frequency Reference Hold with Accel Decel Hold Function Up Down T...

Page 88: ...lizes a set V f pattern to determine the appropriate output voltage level for each relative to the frequency reference V f Pattern Setup for V f Control 1 Set the input voltage for the drive Refer to...

Page 89: ...quency Hz 0 8 200 1 5 30 60 35 Voltage V Frequency Hz 0 9 200 1 5 30 60 50 Voltage V Frequency Hz Table 5 13 High Starting Torque Examples 8 to 11 Example 8 50 Hz Example 9 50 Hz Example 10 60 Hz Exam...

Page 90: ...t values u E2 Motor 1 Parameters These parameters contain the most important motor data needed for optimal motor control n E2 01 Motor Rated Current Set E2 01 to the full load amps FLA stamped on the...

Page 91: ...measure it manually When using the manufacturer Motor Test Report calculate E2 05 by the formulas below E type insulation Multiply 0 92 times the resistance value listed on the Test Report at 75 C B t...

Page 92: ...Reference 1 91 15 Fast Stop N O 93 4 Multi Step Speed Reference 2 17 Fast stop N C 93 5 Multi Step Speed Reference 3 20 to 2F External Fault 94 6 Jog Reference Selection 91 40 Forward Run Stop 2 wire...

Page 93: ...TE Run Selection on page 75 if this feature is required by the application Setting 2 Serial Communication Reference Selection This function can be used to switch the Run command and frequency referenc...

Page 94: ...Up Down Command Using the Up Down function allows the frequency reference to be set by two push buttons One digital input must be programmed as the Up input H1 10 to increase the frequency reference...

Page 95: ...0 ON ON ON ON ON Frequency reference reset Figure 5 17 Up Down Command Operation Setting 14 Fault Reset Whenever the drive detects a fault condition the fault output contact will close and the drive s...

Page 96: ...21 O O O 22 O O O 23 O O O 24 O O O 25 O O O 26 O O O 27 O O O 28 O O O 29 O O O 2A O O O 2B O O O 2C O O O 2D O O O 2E O O O 2F O O O 1 Determine the terminal status for each fault i e whether the te...

Page 97: ...10 Alarm 97 4 Frequency Detection 1 96 17 Torque Detection 1 N C 97 5 Frequency Detection 2 96 1A During Reverse Operation 98 6 Drive Ready 97 1E Restart Enabled 98 7 DC Bus Undervoltage 97 3C LOCAL R...

Page 98: ...Description Open Output frequency exceeded L4 01 2 Hz Closed Output frequency is below L4 01 or has not exceeded L4 01 2 Hz Note The detection works in both forward and reverse The value of L4 01 wil...

Page 99: ...t transistors are not switched and no voltage will be output Status Description Open Drive is not in a baseblock state Closed Baseblock is being executed Settings B and 17 Torque Detection N O N C The...

Page 100: ...y reference and Run command source Setting 3D During Speed Search Output terminal closes while Speed Search is being performed Setting 100 to 13D Reverse Switching for Functions 0 to 3D These settings...

Page 101: ...negative bias or gain settings will be limited to 0 like setting 0 Setting 3 0 to 20 mA Current Input The input level is 0 to 20 mA Negative input values by negative bias or gain settings will be limi...

Page 102: ...r H3 01 0 the minimum frequency reference is 0 between 0 and 2 5 Vdc input An analog input of 2 5 to 10 Vdc will now be the same as 0 to 100 of the frequency reference span When parameter H3 01 1 the...

Page 103: ...ction Analog Output Terminal AM Gain Bias Parameter H4 02 sets the output voltage that is equal to 100 of the monitor value Parameter H4 03 sets the output voltage equal to 0 of the monitor value Both...

Page 104: ...nnected to one drive Failure to comply could result in motor damage Disable the electronic overload protection of the drive L1 01 0 Disabled and protect each motor with individual motor thermal overlo...

Page 105: ...t to one minute Operation time minutes Cold start Hot start Motor current E2 01 100 motor current 10 7 3 1 0 4 0 1 0 100 150 200 Figure 5 34 Motor Protection Operation Time n L1 13 Continuous Overload...

Page 106: ...ation time settings The Stall Prevention function can be set separately for acceleration operating at constant speeds and deceleration n L3 01 Stall Prevention During Acceleration Selection Stall Prev...

Page 107: ...00 V Class E1 01 400 V Vdc 760 V E1 01 400 V Vdc 660 V Note 1 This setting should not be used in combination with a Dynamic Braking Resistor or other braking options If Stall Prevention during deceler...

Page 108: ...MA MB MC n L4 01 Speed Agreement Detection Level Parameter L4 01 sets the detection level for the digital output functions Speed Agree Frequency Detection 1 and Frequency Detection 2 No Name Setting...

Page 109: ...ault has occurred When the self check is successful and the cause of the fault has disappeared the drive will restart The drive can attempt to restart itself following the faults listed below Fault Na...

Page 110: ...the detection condition and the operation at detection No Name Setting Range Default L6 01 Torque Detection Selection 0 to 4 0 Setting 0 Disabled Setting 1 oL3 at Speed Agree Alarm Overtorque detectio...

Page 111: ...e Setting Range Default L8 10 Fan Operation Selection 0 or 1 0 Setting 0 Run with Timer The fan is switched on when a Run command is active It is switched off 60 s after the Run command has been relea...

Page 112: ...for finless drives or if a standard drive is mounted with the heatsink outside the cabinet n L8 38 Carrier Frequency Reduction Selection The drive can reduce the carrier frequency when the output cur...

Page 113: ...es make sure the motor temperature does not exceed the maximum allowable value or consider using a braking resistor option instead The drive decelerates at the active deceleration time Make sure to se...

Page 114: ...equal to the maximum output frequency u o2 Operator Key Selections These parameters determine the functions assigned to the operator keys n o2 02 STOP Key Function Selection Selects if the STOP key o...

Page 115: ...tor JVOP 182 is removed in LOCAL mode or with b1 02 set to 0 No Name Setting Range Default o2 06 Digital Operator Disconnection Operation 0 or 1 0 Setting 0 Continue Operation The operation is continu...

Page 116: ...in U4 04 Be sure to reset this parameter back to 0 if the cooling fan is replaced Note 1 The value in o4 03 is set in 10 h units 2 The actual maintenance time depends on the environment the drive is u...

Page 117: ...t o4 11 U2 Initialization 0 or 1 0 Setting 0 No Action The drive keeps a record of the fault history Setting 1 Reset Fault Data Resets the data for the U2 monitors Once o4 11 is set to 1 and the ENTER...

Page 118: ...criptions u U2 Fault History The fault history monitors can be used to view the current and the last occurred fault Refer to U2 Fault History on page 182 for a list of U2 monitors and descriptions U2...

Page 119: ...uide for tuning the drive during a trial run 6 1 SECTION SAFETY 118 6 2 MOTOR PERFORMANCE FINE TUNING 120 6 3 DRIVE ALARMS FAULTS AND ERRORS 121 6 4 FAULT DETECTION 123 6 5 ALARM DETECTION 129 6 6 OPE...

Page 120: ...rm safe level Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be perfor...

Page 121: ...ield to the ground terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction man...

Page 122: ...put Voltage E1 10 If torque is insufficient at speeds below 10 Hz increase the setting If motor instability occurs at motor start decrease the setting Note The recommended setting value is for 200 V c...

Page 123: ...ts in an operation error When the drive detects an operation error The digital operator displays text that indicates the specific error The multi function contact output does not operate When the driv...

Page 124: ...ame Minor Fault Output H2 01 10 Page bb Drive Baseblock No output 129 CALL Serial Communication Transmission Error YES 129 CE MEMOBUS Modbus Communication Error YES 129 CrST Can Not Reset YES 129 EF R...

Page 125: ...an internal process CPF18 CPU error CPU operates incorrectly due to noise etc Cause Possible Solution Hardware is damaged Replace the drive LED Operator Display Fault Name CPF02 A D Conversion Error A...

Page 126: ...multi function input terminal S5 Cause Possible Solution An external device has tripped an alarm function Remove the cause of the external fault and reset the fault Wiring is incorrect Ensure the sig...

Page 127: ...erature surrounding the drive Improve the air circulation within the enclosure panel Install a fan or air conditioner to cool the surrounding area Remove anything near the drive that might be producin...

Page 128: ...ng conditions are true Output is interrupted when the operator is disconnected o2 06 1 The run command is assigned to the operator b1 02 0 and LOCAL has been selected Cause Possible Solution External...

Page 129: ...Solution Deceleration time is too short and excessive regenerative energy is flowing back into the drive Check the load deceleration time and speed Reduce the load Increase the acceleration and decel...

Page 130: ...power to the drive Check if the fault reoccurs Replace the drive if the fault continues to occur Check monitor U4 06 for the performance life of the inrush prevention circuit Replace the drive if U4...

Page 131: ...ause Possible Solutions Minor Fault H2 01 10 A data error occurred due to noise Check options available to minimize the effects of noise Counteract noise in the control circuit wiring main circuit lin...

Page 132: ...on page 27 Allow for the specified space and ensure that there is sufficient circulation around the control panel YES Check for dust or foreign materials clogging cooling fan Clear debris caught in th...

Page 133: ...heck for wiring errors in the main circuit drive input power Correct the wiring YES Loose wiring in the drive input power terminals Ensure the terminals have been properly tightened Apply the tighteni...

Page 134: ...ctions Run command for a 2 Wire sequence was set but forward reverse command for a 2 Wire sequence was not Correctly set functions that need to be enabled in combination with other functions The follo...

Page 135: ...at occurred 2 Refer to Fault Displays Causes and Possible Solutions on page 123 3 Reset the fault Refer to Fault Reset Methods on page 133 u Viewing Fault History Data After Fault Step Display Result...

Page 136: ...eck parameter b1 02 Run Command Selection Set b1 02 so that it corresponds with the correct run command source 0 LED operator 1 Control circuit terminal default setting 2 MEMOBUS Modbus communications...

Page 137: ...eep in mind that the motor also has a short term overload rating in addition to the possible solutions provided below Reduce the load Increase the acceleration and deceleration times Check the values...

Page 138: ...ing resistor option has been installed disable Stall Prevention during deceleration L3 04 0 The deceleration time is set too long Set deceleration to more appropriate time C1 02 and C1 04 Insufficient...

Page 139: ...raking Time at start Set a multi function input terminal for external Speed Search command H1 61 or 62 during restart n Output Frequency is not as High as Frequency Reference Cause Possible Solutions...

Page 140: ...everse run command Set b1 04 0 to allow reverse run operation n Peripheral Devices Affected by Drive Operation Cause Possible Solutions Radio frequency interference may be generated by drive output PW...

Page 141: ...inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance 7 1 SECTION SAFETY 140 7 2 INSPECTION 142 7 3 PERIODIC MAINTENANCE 144 7 4 DRIVE COOL...

Page 142: ...or without eye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection before beginning wo...

Page 143: ...f the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connec...

Page 144: ...the motor Check the load coupling Measure motor vibration Tighten all loose components Cooling Inspect for abnormal heat generated from the drive or motor and visible discoloration Check for excessive...

Page 145: ...ions Control Circuit Periodic Inspection General Inspect terminals for stripped damaged or loose connections Check for tightness Tighten loose screws and replace damaged screws or terminals If termina...

Page 146: ...displayed on the LED digital operator by viewing the appropriate monitor parameter When the maintenance period reaches 100 there is increased risk that the drive may malfunction OYMC recommends checki...

Page 147: ...onnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To p...

Page 148: ...to the drive ensuring the alignment pins line up as shown in the figure below A B C A Label facing up B Back C Front Figure 7 2 Cooling Fan Orientation 2 Ensure the connectors are properly connected a...

Page 149: ...le peripheral devices and options for the drive 8 1 SECTION SAFETY 148 8 2 DRIVE OPTIONS AND PERIPHERAL DEVICES 150 8 3 CONNECTING PERIPHERAL DEVICES 151 8 4 INSTALLING PERIPHERAL DEVICES 152 8 5 COMM...

Page 150: ...even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least one minute after all indicators are...

Page 151: ...comply may result in ESD damage to the drive circuitry Never connect or disconnect the motor from the drive while the drive is outputting voltage Improper equipment sequencing could result in damage...

Page 152: ...te SI 232 JC option is required RS 232C Serial Communication Interface SI 232 JC RS232C communications interface to connect the drive to a PC or the optional copy unit Remote Operator Interface SI 232...

Page 153: ...Unit COM ERR Engineering Software Tools Power Supply Line breaker MCCB Leakage breaker AC reactor Input side noise filter Drive USB Copy Unit Ground B1 B2 Breaking resistor unit Motor U T1 V T2 W T3...

Page 154: ...re to comply may result in serious injury or death u Installing a Leakage Breaker Drive outputs generate high frequency leakage current as a result of high speed switching Install a Ground Fault Circu...

Page 155: ...n Connecting a DC Reactor Ensure the jumper between terminals 1 and 2 terminals are jumpered for shipment is removed when connecting a DC reactor The jumper must be installed if no DC reactor is used...

Page 156: ...mple of output side noise filter wiring NOTICE Do not connect phase advancing capacitors or LC RC noise filters to the output circuits Improper application of noise filters could result in damage to t...

Page 157: ...es to the motor due to a motor overload condition Install a motor thermal overload relay between the drive and motor When operating multiple motors on a single AC drive When using a power line bypass...

Page 158: ...of the relay WARNING Fire Hazard Confirm an actual motor overload condition is not present prior to increasing the thermal oL trip setting Check local electrical codes before making adjustments to mot...

Page 159: ...H1 H2 H3 H4 H5 H6 D1 D2 t1 Weight kg Single Phase 200 V Class B0P7 108 148 9 137 5 96 128 118 4 4 20 9 5 1 5 58 129 5 1 9 B1P5 108 148 9 154 96 128 118 4 5 20 9 5 1 5 58 145 5 5 2 0 Three Phase 200 V...

Page 160: ...onduit Bracket on a NEMA Type 1 Drive n Reattaching the Protective Covers Pass power wiring and control signal wiring through the exit holes on the bottom of the conduit bracket of the drive Place pow...

Page 161: ...ion Refer to OYMC catalog for more details on option card selection and part numbers Option Installation Refer to option unit manual for option unit installation instructions Table 8 6 Available Commu...

Page 162: ...8 5 Communication Options This Page Intentionally Blank 160 SIEP C710606 33A OYMC AC Drive J1000 User Manual...

Page 163: ...RATINGS 162 A 2 SINGLE THREE PHASE 200 V CLASS DRIVE 163 A 3 THREE PHASE 400 V CLASS DRIVES 164 A 4 DRIVE SPECIFICATIONS 165 A 5 DRIVE WATT LOSS DATA 167 A 6 DRIVE DERATING DATA 168 Appendix A SIEP C7...

Page 164: ...ries by model 2 kHz Swing PWM 1 The following pages list information on rating changes based on drive model TERMS TERMS HD and ND HD refers to applications requiring constant torque output while ND re...

Page 165: ...ee phase 200 to 240 V 50 60 Hz Single phase power 200 to 240 V 50 60 Hz Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic Corrective Actions DC Reactor Optional 1 Drive...

Page 166: ...table Power Supply Rated Voltage Rated Frequency Three phase 380 to 480 V 50 60 Hz Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic Corrective Actions DC Reactor Optio...

Page 167: ...ent sensor Overcurrent Protection Drives stops when output exceeds 200 of the rated current Heavy Duty Overload Protection A stop command will be entered after operating at 150 for 60 s Heavy Duty 3 L...

Page 168: ...when using a braking resistor or the Braking Resistor Unit The default setting for the stall prevention function will interfere with the braking resistor 3 Overload protection may be triggered when op...

Page 169: ...W 20P1 0 8 4 3 7 3 11 6 1 2 5 0 8 0 13 0 20P2 1 6 7 9 8 8 16 7 1 9 7 6 9 5 17 1 20P4 3 0 16 2 11 5 27 7 3 5 15 8 13 6 29 4 20P7 5 0 27 4 15 9 43 3 6 0 27 5 17 2 44 7 21P5 8 0 54 8 23 8 78 6 9 6 51 7 2...

Page 170: ...to the installation conditions The output current is derated as shown in Figure A 1 No Name Description Range Def L8 12 Ambient Temperature Setting Adjust the drive overload oL2 protection level when...

Page 171: ...a full listing of all parameters and settings available in the drive B 1 PARAMETER GROUPS 170 B 2 PARAMETER TABLE 171 B 3 DEFAULTS BY DRIVE CAPACITY O2 04 AND ND HD C6 01 183 Appendix B SIEP C710606 3...

Page 172: ...Overtorque Detection 179 C6 Carrier Frequency 172 L8 Hardware Protection 179 d1 Frequency Reference 173 n1 Hunting Prevention 180 d2 Reference Limits 173 n3 Overexcitation Braking 180 d3 Jump Frequen...

Page 173: ...erminal A1 2 MEMOBUS Modbus communications option 3 Potentiometer option 0 to 3 1 S 180 72 b1 02 Run Command Selection Selects the run command input source 0 Operator RUN and STOP keys on the digital...

Page 174: ...and Output frequency Time C2 01 C2 04 C2 02 C2 03 ON OFF S curve is used to further soften the starting and stopping ramp The longer the S curve time the softer the starting and stopping ramp 0 00 to...

Page 175: ...ference 3 Frequency reference when digital input Multi Step Speed Reference 2 H1 4 is on 0 00 Hz S 282 82 d1 04 22 Frequency Reference 4 Frequency reference when digital inputs Multi Step Speed Refere...

Page 176: ...ower supply voltage WARNING Drive input voltage not motor voltage must be set in E1 01 for the protective features of the drive to function properly failure to do so may result in equipment damage and...

Page 177: ...ed Jog Frequency reference d1 17 Jog has priority over all other reference sources 91 7 Accel Decel Time 1 Used to switch between Accel Decel Time 1 and 2 91 8 Baseblock Command N O Open Normal operat...

Page 178: ...97 E Fault Closed Fault occurred other than CPF00 and CPF01 97 F Not used Set this value when the terminal is not used or when using the terminal in the pass through mode 97 10 Minor Fault Closed An a...

Page 179: ...ast stop 3 Alarm only 0 to 3 3 O 428 191 H5 05 Comm Fault Detection Selection Enables or disables the communications timeout fault CE 0 Disabled A communication loss will not cause a communication fau...

Page 180: ...ov fault may occur 1 General Purpose The drive decelerates at the active deceleration rate but if the main circuit DC bus voltage reaches the Stall Prevention level deceleration will stop Deceleratio...

Page 181: ...t Phase Loss Protection Selection Selects the detection of input current phase loss power supply voltage imbalance or main circuit electrolytic capacitor deterioration 0 Disabled 1 Enabled 0 1 1 O 4B1...

Page 182: ...stop the drive when operating from the external terminals or via serial communication 0 Disabled 1 Enabled 0 1 1 O 506 112 o2 04 Drive Model Selection Sets the drive model This parameter only needs t...

Page 183: ...el Selection 22 Parameter can be changed during run u U Monitors Monitor parameters allow the user to view drive status fault information and other information about drive operation No Name Descriptio...

Page 184: ...played is 99999 after which the value is reset to 0 No signal output avail 1 h O 4C U4 04 Cooling Fan Maintenance Displays main cooling fan usage time in as a percentage of their expected performance...

Page 185: ...Default Settings by Drive Capacity and ND HD Setting No Description Unit Default Settings Model JZA 20P1 20P2 20P4 20P7 21P5 C6 01 Normal Heavy Duty HD ND HD ND HD ND HD ND HD ND o2 04 Drive Model Se...

Page 186: ...mentary power loss ride through time s 0 1 0 1 0 1 0 1 0 2 0 2 0 3 0 3 Momentary power loss Baseblock time s 0 2 0 2 0 2 0 3 0 3 0 4 0 4 0 5 No Description Unit Default Setting Model JZA 42P2 43P0 44P...

Page 187: ...189 C 5 MEMOBUS MODBUS SETUP PARAMETERS 191 C 6 DRIVE OPERATIONS BY MEMOBUS MODBUS 193 C 7 COMMUNICATIONS TIMING 194 C 8 MESSAGE FORMAT 195 C 9 MESSAGE EXAMPLES 197 C 10 MEMOBUS MODBUS DATA TABLE 199...

Page 188: ...n death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Before wirin...

Page 189: ...ted from the master and responded to by the slaves The master performs serial communications with only one slave at a time The address or node for each slave must be set beforehand so that the master...

Page 190: ...onous Start stop synchronization Communication Parameters Communication Speeds Available 1 2 2 4 4 8 9 6 19 2 38 4 kbps Data length 8 bit fixed Parity Select even odd or none Stop bit 1 bit fixed Prot...

Page 191: ...ng resistance at all slaves Refer to Network Termination for Network Termination on SI 485 J 3 Switch the power on 4 Set the parameters needed for serial communications H5 01 through H5 07 12 13 using...

Page 192: ...ated The Interface for MEMOBUS Modbus Communication SI 485 J has a built in terminating resistance that can be enabled or disabled using DIP switch S2 If a drive is located at the end of a network lin...

Page 193: ...me Setting Range Default H5 02 Communication Speed Selection 0 to 5 3 H5 02 Communication Speed 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 5 38400 bps n H5 03 Communication Parity Selecti...

Page 194: ...mmunications Setting 1 Enabled RTS Turns ON when Sending Use this setting when using RS 485 signals for communications n H5 12 Run Command Method Selection Selects the type of sequence used when the R...

Page 195: ...ut terminals S and from MEMOBUS Modbus communications are both linked by an OR operation u Controlling the Drive To start and stop the drive or set the frequency reference using MEMOBUS Modbus communi...

Page 196: ...ta during the minimum wait time it will perform the command and then respond However if it receives a command type 2 or 3 during that time either a communication error will result or the command will...

Page 197: ...of two bytes u Error Check The drive uses a CRC 16 cyclic redundancy check checksum method for checking data validity Use the procedure described below when calculating the CRC 16 checksum for comman...

Page 198: ...0 0001 XOR result 1001 0100 0001 0010 XOR result 1001 0011 1111 1110 Shift 5 0100 1010 0000 1001 0 Shift 5 0100 1001 1111 1111 0 Shift 6 0010 0101 0000 0100 1 Shift 6 0010 0100 1111 1111 1 XOR w A001H...

Page 199: ...Lower F0H Next storage register Upper 00H Lower 00H Next storage register Upper 01H Lower F4H CRC 16 Upper AFH Lower 82H u Loopback Test Function code 08H performs a loopback test This test returns a...

Page 200: ...a forward operation has been set with a frequency reference of 60 0 Hz for the slave 1 drive Command Message Response Message normal Response Message fault Slave Address 01H Slave Address 01H Slave A...

Page 201: ...p Refer to d Reference Settings on page 82 for ComRef explanations bit 5 Multi Function Input 2 Function is ComCtrl when H1 02 41 Reverse Stop Refer to d Reference Settings on page 82 for ComCtrl expl...

Page 202: ...E MEMOBUS Modbus Communication Error CE bit F Operator Connection Fault oPr 0022H Data Link Status bit 0 Writing data or switching motors bit 1 Reserved bit 2 bit 3 Upper or lower limit error bit 4 Da...

Page 203: ...DH Communications Error Contents 2 bit 0 CRC Error bit 1 Data Length Error bit 2 Reserved bit 3 Parity Error bit 4 Overrun Error bit 5 Framing Error bit 6 Timeout bit 7 to bit F Reserved 003EH Reserve...

Page 204: ...t EF0 bit 7 to E Reserved bit F Hardware fault includes oFx 00C3H Reserved 00C4H Fault contents 5 bit 0 Reserved bit 1 External Fault 1 input terminal S1 EF1 bit 2 External Fault 2 input terminal S2 E...

Page 205: ...set to 00H All slaves will receive the message but will not respond Register No Contents 0001H Digital Input Command bit 0 Forward Run 0 Stop 1 Run bit 1 Direction Command 0 Forward 1 Reverse bit 2 3...

Page 206: ...on Error CE 0101H Option compatibility error oFA00 0027H PROFIBUS DP Option External Fault EF0 u Alarm Register Contents The table below shows the alarm codes that can be read out from MEMOBUS Modbus...

Page 207: ...MOBUS Modbus communication the values are changed in the drive RAM only When the power is turned off all changes will be lost An Enter command can be sent to save changes in the EEPROM non volatile me...

Page 208: ...to during run During an EEPROM data error CPF06 the master attempted to write to a parameter other than A1 00 to 05 E1 03 or o2 04 Attempted to write to read only data 23H DC Bus Undervoltage Write E...

Page 209: ...communications test mode H1 05 67 3 Turn off the power to the drive 4 With the power off wire the drive as shown in the figures below 5 Check and note the setting of DIP switch S3 Set it to NPN if it...

Page 210: ...C 13 Self Diagnostics This Page Intentionally Blank 208 SIEP C710606 33A OYMC AC Drive J1000 User Manual...

Page 211: ...explains the guidelines and criteria for maintaining CE and UL standards D 1 SECTION SAFETY 210 D 2 EUROPEAN STANDARDS 212 D 3 UL STANDARDS 218 D 4 USER SETTING TABLE 221 Appendix D SIEP C710606 33A O...

Page 212: ...el WARNING Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed...

Page 213: ...terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 w...

Page 214: ...areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664 n Installing Fuses on the Input Side Always install input fuses Select fuses according to Table D 1 Tab...

Page 215: ...braided shield cable for the drive and motor wiring or run the wiring through a metal conduit 4 Keep wiring as short as possible Ground the shield on both the drive side and the motor side A B D E C...

Page 216: ...g surface remove any paint or sealant E Drive F Motor cable braided shield cable max 20 m G Motor H Cable clamp I Max distance between drive and noise filter J EMC noise filter Figure D 4 EMC Filter a...

Page 217: ...FIV1010 SE 10 0 44 71 x 169 x 45 51 x 156 M4 M5 B0P7 A1000 FIV1020 SE 20 0 75 111 x 169 x 50 91 x 156 M4 M5 B1P5 A1000 FIV1020 SE 20 0 75 111 x 169 x 50 91 x 156 M4 M5 200 V Three Phase Units 20P1 A10...

Page 218: ...10 0 8 82 x 194 x 50 62 x 181 M4 M5 20P7 A1000 FIV2010 RE 10 0 8 82 x 194 x 50 62 x 181 M4 M5 21P5 A1000 FIV2020 RE 16 1 0 111 x 169 x 50 91 x 156 M4 M5 22P2 A1000 FIV2020 RE 16 1 0 111 x 169 x 50 91...

Page 219: ...Model Rating 40P4 2 7 A 12 5 mH Note Contact your OYMC sales representative for information about DC reactors for other models D 2 European Standards SIEP C710606 33A OYMC AC Drive J1000 User Manual...

Page 220: ...and 400 V Wire Gauge mm2 AWG Terminal Screws Crimp Terminal Model Numbers Tightening Torque N m lb to in 0 75 18 M3 5 R1 25 3 5 0 8 to 1 0 7 1 to 8 9 M4 R1 25 4 1 2 to 1 5 10 6 to 13 3 1 25 16 M3 5 R...

Page 221: ...t protects the motor if parameter L1 01 is not set to 0 default is 1 standard induction motor protection enabled n L1 01 Motor Overload Protection Selection The drive has an electronic overload protec...

Page 222: ...01 of the motor Adjusting the value of L1 02 can shift the set of oL1 curves up the Y axis of the diagram below but will not change the shape of the curves 10 7 3 1 0 4 0 1 0 100 200 150 Cold Start H...

Page 223: ...al S1 Function Selection H1 02 Multi Function Digital Input Terminal S2 Function Selection H1 03 Multi Function Digital Input Terminal S3 Function Selection H1 04 Multi Function Digital Input Terminal...

Page 224: ...01 Accumulated Operation Time Setting No Name User Setting o4 02 Accumulated Operation Time Selection o4 03 Cooling Fan Maintenance Setting Operation Time o4 05 Capacitor Maintenance Setting o4 07 In...

Page 225: ...72 C4 01 120 125 126 134 C4 Torque Compensation 172 C6 01 120 C6 02 49 120 125 126 136 137 138 173 C6 03 173 C6 04 173 C6 05 137 173 C6 Carrier Frequency 172 Cable Length Between Drive and Motor 38 CA...

Page 226: ...le 175 External Search Command 1 176 External Search Command 2 176 Drive Motor Overload Protection 219 Drive Short Circuit Rating 219 European Standards 14 Low Voltage Wiring 219 UL Standards 14 F Fas...

Page 227: ...47 127 179 L8 05 127 L8 10 179 L8 12 168 179 L8 18 179 L8 29 168 L8 38 137 179 LED Check 182 LED Operator 19 54 55 LO RE 55 60 64 LOCAL 60 Local Remote Run Selection 171 Local Remote Selection 175 Low...

Page 228: ...ngs 66 Peak Hold Current 182 Performance Life 144 Peripheral Devices Affected by Drive Operation 138 PF 121 127 Phase Order Selection 171 Poor Speed Control Accuracy 136 Power Specifications 200 V Cla...

Page 229: ...82 U1 25 182 U1 26 182 U1 Operation Status Monitors 181 U2 01 182 U2 02 133 182 U2 Fault History 182 U2 Initial Value Selection 181 U4 Maintenance Monitors 182 U4 01 182 U4 04 182 U4 05 127 131 182 U4...

Page 230: ...Index This Page Intentionally Blank 228 SIEP C710606 33A OYMC AC Drive J1000 User Manual...

Page 231: ...This Page Intentionally Blank SIEP C710606 33A OYMC AC Drive J1000 User Manual 229...

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