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Omron C200H-TV001, Operation Manual

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Omron C200H-TV001 Operation Manual Download Page 55

Distributor of Omron Automation & Safety: Excellent Integrated System Limited

Datasheet of C200H-DSC01 - DATA SETTING CONSOLE 
Contact us: [email protected] Website: www.integrated-circuit.com

53

SECTION 5

Troubleshooting

This section provides possible errors and error remedies.

Error Detection

54

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Summary of Contents for C200H-TV001

Page 1: ...ellent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifec...

Page 2: ...y Excellent Integrated System Limited Datasheet of C200H DSC01 DATA SETTING CONSOLE Contact us sales integrated circuit com Website www integrated circuit com C200H TV Heat Cool Temperature Control Un...

Page 3: ...product The abbreviation Ch which appears in some displays and on some OMRON products often means word and is abbreviated Wd in documentation in this sense The abbreviation PC means Programmable Contr...

Page 4: ...Nomenclature and Features 22 3 3 1 Nomenclature 22 3 3 2 Features 23 3 4 Parameter Displays and Settings 24 3 4 1 Table of Parameters 24 3 4 2 How to Display and Set Parameter Data 26 SECTION 4 PC Mem...

Page 5: ...n 2 provides information on the connections and settings of the Heat Cool Temperature Control Unit Section 3 provides the basic operating procedures of the Data Setting Console including parameter set...

Page 6: ...DATA SETTING CONSOLE Contact us sales integrated circuit com Website www integrated circuit com 1 SECTION 1 System Configuration and Features This section provides Heat Cool Temperature Control Unit f...

Page 7: ...l Control Loops with a Single Unit Two heating and cooling control loops are possible with one Unit Comprehensive Output Specifications Three types of output specification versions are available C200H...

Page 8: ...y box Remote I O Terminal or Connector Terminal Block Converter Unit Refer to page 16 Solenoid switch Recommended cable ES1000 CA021 051 0 5 m ES1000 CA021 102 1 m ES1000 CA021 202 2 m Current Transfo...

Page 9: ...e Units Position Control Units NC211 4 units max 8 units max 6 units max 2 units max Note 1 When a combination of Units from groups A B C and D is used the number from each group must satisfy both the...

Page 10: ...ntegrated circuit com Website www integrated circuit com 5 SECTION 2 Connections and Settings This section provides information on the connections and settings of the Heat Cool Temperature Control Uni...

Page 11: ...setting Data Setting Console connector Output connector Sensor input terminal block Cold junction compensator Rear Panel SW202 input type setting SW203 operation and function settings Rack connector C...

Page 12: ...e the switch between two settings The addresses are allocated as shown in the following table according to the Unit number setting Unit no setting Allocated address 0 Wd 100 to 109 1 Wd 110 to 119 2 W...

Page 13: ...y Contents The methods for designating parameters differ as shown below Normal Parameters can be designated as required using commands Refer to 4 1 Memory Allocation Fixed Parameters are allocated in...

Page 14: ...Control method PID control ON OFF control The switch is factory set to OFF This setting is valid when the heating output type is current and input loop 2 is not used i e when pin no 4 of switch 203 i...

Page 15: ...om 10 2 3 Wiring 2 3 1 Input Wiring C200H TV00 Thermocouple CT TC CT TC 24 VDC 0 2 A CT Current Transformer TC Thermocouple Loop 2 Loop 1 The 24 VDC output from the C200H CPU or the Power Supply Units...

Page 16: ...e type of temperature sensor to thermocouple or platinum resistance thermometer with SW202 on the rear of the Unit The Unit will not operate correctly if the switch setting does not match the type of...

Page 17: ...ol Previous symbol reference Symbol Previous symbol reference y application and tolerance conductor conductor B BX G General purpose t d d l Copper Copper R RX G SX G standard class Alloy with copper...

Page 18: ...TX HS Heat resistant precision class Connect a platinum resistance thermometer with copper wire All three leads should have the same thickness and the same length to give them identical re sistances...

Page 19: ...02 TV 03 Voltage Current Output 24 VDC 24 VDC Circuit Diagrams C200H TV 01 Transistor Output 24 VDC COM Internal circuits OUT C200H TV 02 Voltage Output OUT OUT Internal circuits C200H TV 03 Current...

Page 20: ...ujitsu FCN 361J032 AU 20 pin connector manufactured by OMRON XG4M 2030 28 30 16 1 19 17 15 13 11 9 7 5 3 1 20 18 16 12 10 8 6 4 2 14 XW2B 20G Pin no Terminal no 1 2 3 4 5 6 7 8 9 10 20 18 16 14 12 10...

Page 21: ...Model Specification Relays used G7TC OC08 Common 8 x G7T 1112S max resistive load 220 VAC 2A Note One P7TF OS08 I O Terminal and two G7T 1112S Relays may be purchased separately and used Wiring Diagr...

Page 22: ...200H CN225 2 m C200H CN425 4 m L 17 5 10 16 1 17 3 39 Connection Precautions 1 2 3 1 Tighten the lock screws after inserting the connector into the Unit 2 Push the connector firmly into the Data Setti...

Page 23: ...9 SECTION 3 Data Setting Console Operation This section provides the basic operating procedures of the Data Setting Console including parameter settings and displays 3 1 Operating Procedure 20 3 2 Dat...

Page 24: ...2 3 3 Data Setting Console Cables 5 Turn on the 24 VDC and the C200H power supplies Set the C200H to PROGRAM mode 6 Use the Data Setting Console to make the settings for the parameters that need to be...

Page 25: ...ly is turned off The SP value set when SW2 1 switching memory contents is set to Fixed and executed bank number settings made from the C200H PC are written directly to RAM and are not saved to EEPROM...

Page 26: ...eparately C200H CN225 2 m C200H CN425 4 m Rear View Down Key Up Key Display Key Level Key Loop Key The bottom row of the operation keys have upper and lower labels The upper labels apply to Heat Cool...

Page 27: ...ether the displayed settings relate to Loop 1 or Loop 2 Press the Loop Key and hold down for approximately 2 seconds to switch between Loop 1 and Loop 2 Indicator OFF Loop 1 Indicator ON Loop 2 OUT Ou...

Page 28: ...an SV The SV decreases continuously while the key is held down The SV display blinks when the value reaches its lower limit 3 4 Parameter Displays and Settings 3 4 1 Table of Parameters Display level...

Page 29: ...Yes Yes No 0 0 to 55 0 A 0 0 A 30 Heater burnout current see note 3 hb Yes Yes Yes No 0 0 to 50 0 0 0 No heater burnout detec tion alarm signal OFF 50 0 No heater burnout detec tion alarm signal ON 0...

Page 30: ...f currently selected bank and loop unit C or F Valid SV Range Set the set point in the range between the SV lower limit and the SV upper limit Error Display When a sensor error occurs one of the codes...

Page 31: ...ure value differs from the actual temperature value due to the sensor position or some other conditions set the input shift value such that the correct temperature is displayed Proportional Band Displ...

Page 32: ...changed if the current SV lies inside the sensor mea suring range SP Upper Limit Display Level 1 PV SV SP upper limit parameter symbol SP upper limit of currently selected loop unit C or F Settings c...

Page 33: ...Unit seconds PV SV Cooling control period parameter symbol Cooling control period of currently selected loop Unit seconds This sets the control period It is valid when SW203 1 is OFF PID control and o...

Page 34: ...lower than the set point depending on the alarm mode Hysteresis ON OFF ON OFF Upper Limit Mode Lower Limit Mode Hysteresis Set point Set point The alarm output is OFF if the present temperature lies w...

Page 35: ...re Set point The auto tuning operation begins when the Up Key is pressed The PV and SV return to the respective present temperature and set point displays While auto tuning is in progress the AT indic...

Page 36: ...lower limit alarm x x 2 Upper limit alarm x 3 Lower limit alarm x 4 Upper and lower limit range alarm x x 5 Upper and lower limit alarm with standby sequence x x 6 Upper limit alarm with standby sequ...

Page 37: ...com 33 Lower Limit Alarm with Standby Sequence Hysteresis OFF point Standby sequence cancel point Alarm SV Alarm output 0 C The standby sequence is restarted in the following situations When the powe...

Page 38: ...C200H PC s memory allocation for the Heat Cool Temperature Control Unit Basic programming procedures and examples are also provided 4 1 Memory Allocation 36 4 1 1 Memory Allocation Table 37 4 1 2 Mem...

Page 39: ...IR160 to IR169 Unit 7 IR170 to IR179 Unit 8 IR180 to IR189 Unit 9 IR190 to IR199 During the PC s I O refresh each cycle is executed for the outputs PC to Heat Cool Temperature Control Unit followed by...

Page 40: ...9 0 to 9 n 7 Loop 1 executed bank b Loop 2 executed bank b 0 0 0 SW2 number number 2 1 n 8 Loop 1 status data 0 Sen sor error CT over flow 0 0 RUN 0 0 Coo ling out put Hea ting out put AT HB AL1 AL2...

Page 41: ...e thermometer 4 1 2 Memory Contents SW2 1 in Fixed Position n 100 10 x Unit number I O Address Data item Data contents Word Bit Output n 15 to 00 Loop 1 SP Sets the Loop 1 and Loop 2 SP set point as 4...

Page 42: ...ents 0 Fixed 1 Normal n 8 Loop 1 n 9 Loop 2 15 Not used Set to 0 Loop 1 2 status data 14 Sensor error Bit set to 1 if the sensor is not connected a sensor wire is broken or the input data exceeds the...

Page 43: ...evious value 11 to 08 Loop 2 executed bank number 07 Not used Set to 0 06 Loop 1 RUN This the Loop 1 Run Stop bit When it is set to 1 operation starts when it is set to 0 operation stops 05 Not used S...

Page 44: ...t to 1 if the sensor is not connected a sensor wire is broken or the input data exceeds the operational temperature range status data 13 CT overflow Bit set to 1 when the detected heater current excee...

Page 45: ...git to sensor measuring range up per limit TC 1 300 C Pt 450 0 C Dead band see note 1 1 C Yes Yes Yes No TC 999 to 9999 C Pt 99 9 to 999 9 C F999 to 9999 0 C Cooling coefficient see note 1 1 D Yes Yes...

Page 46: ...to enable data setting from the C200H PC However the executed bank number can be set with a user program or from the Programming Console regardless of the ON OFF setting of SW2 2 SW2 1 switching memo...

Page 47: ...ious value default value 1 Reading Monitored Data Read monitored data into the program using Wd n 3 to n 9 4 3 2 Example 1 Write with SW2 1 in the Normal Position Description and Conditions Example Th...

Page 48: ...on is started or SW2 2 turned ON Loop 2 executed bank number Loop 1 executed bank number SP setting instruction Bank number Bit data 0101 Loop 1 Write Write complete Write data 200 C Next page DIFD 14...

Page 49: ...cuit com 46 23206 DIFD 14 23207 23205 10608 KEEP 11 23206 S R 23207 MOV 21 601B 100 MOV 21 0025 101 23201 KEEP 11 10200 23203 23205 23207 10608 S R 601B 0110 Heater burnout current value command Bank...

Page 50: ...timing above 23201 turns ON for one cycle on the ON rising edge of SW2 2 10701 4 3 3 Example 2 Read with SW2 1 in the Normal Position Description and Conditions Example The following data is read from...

Page 51: ...23307 MOV 21 1020 100 DIFD 14 23302 23302 KEEP 11 23303 23303 DIFD 14 23304 10600 S R S R 10701 C200H 10700 23301 0001 1020 Normally ON Read Loop 1 PV from IR103 to DM 0000 Read operation is not affec...

Page 52: ...command Heater Current Monitor command Bank number not required Bit data Loop 2 Read Read complete Wait for Read Complete to read data Read data from IR105 to DM 0002 23307 B Change the above program...

Page 53: ...mplete Wd n 2 bit 08 1 2 3 1 The data is written to the Heat Cool Temperature Control Unit EEPROM when the Write Request Flag turns ON 2 The Write Complete Flag turns ON when the data writing operatio...

Page 54: ...3 When the Read command is modified turn OFF the Read Complete Flag to execute the next read operation Heating and cooling control will not be executed properly unless there are at least 8 ms between...

Page 55: ...ntegrated System Limited Datasheet of C200H DSC01 DATA SETTING CONSOLE Contact us sales integrated circuit com Website www integrated circuit com 53 SECTION 5 Troubleshooting This section provides pos...

Page 56: ...stor output or voltage output turns OFF or the current output falls below 2 mA Abnormality in cold junction compensating circuit Replace the Unit Data Setting Console When a sensor error occurs one of...

Page 57: ...heck the controlled conditions Temperature alarm 2 The temperature is in the alarm range set with Alarm 2 SV ALM1 displays the temperature alarm 1 for the loop current selected No indi cator is provid...

Page 58: ...tart operation RUN Indicator Unlit The C200H power supply is turned on but the RUN indicator is not lit None of the errors described previously are detected Replace the Unit No 24 VDC power supply is...

Page 59: ...sis 0 0 to 999 9 C F in units of 0 1 C F during ON OFF control action Proportional band 0 0 to 999 9 C F in units of 0 1 C F Integral reset time 0 to 9999 s in units of 1 s Derivative rate time 0 to 9...

Page 60: ...Output Pulse C200H TV 01 External supply voltage 24 VDC 10 15 Max load voltage 24 VDC collector supplied voltage max Max load current 100 mA max Residual voltage when ON 3 V max Leakage current when...

Page 61: ...omel vs alumel J L IC Iron vs constantan T U CC Copper vs constantan E CRC Chromel vs constantan B Platinum rhodium 30 vs platinum rhodium 6 N Nichrosil vs nisil Range C 0 to 1 700 0 to 1 700 200 to 1...

Page 62: ...Restart Flag AR0100 to AR0109 ON and then back OFF 2 Turn the C200H PC power supply OFF then back ON 3 Set the heater burnout current limit to 0 0 then back to its original value Make sure that the c...

Page 63: ...Detection Characteristics Heater burnout detection setting range 0 1 to 49 9 A in units of 0 1 A see note 1 Current difference required for heater burnout detection 2 5 A min normal time burnout time...

Page 64: ...SETTING CONSOLE Contact us sales integrated circuit com Website www integrated circuit com Appendix C Heater Burnout Detection 63 Current Transformer Dimensions 25 10 5 7 5 3 21 15 5 8 dia 2 8 10 30...

Page 65: ...tact us sales integrated circuit com Website www integrated circuit com Appendix C Heater Burnout Detection 64 Current Transformer Circuit Diagram To Temperature Control Unit CT input terminal no pola...

Page 66: ...OLE Contact us sales integrated circuit com Website www integrated circuit com 65 Appendix D Dimensions Heat Cool Temperature Control Unit Unit Dimensions 20 34 5 130 120 5 131 5 11 100 5 Mounting Dim...

Page 67: ...ntegrated circuit com Appendix D Dimensions 66 Mounting Dimensions Panel Cutout Clearance 92 0 8 0 45 0 6 0 Panel thickness 1 to 4 mm Clearance of at least 150 mm Allow a clearance of at least 150 mm...

Page 68: ...er on PV SP Display Level 0 Display Level 1 sl l SP lower limit Display Level 2 h o Heating output monitor bk Bank number al 1 Alarm 1 SV al 2 Alarm 2 SV in s Input shift value p Proportional band i I...

Page 69: ...data setting 21 operating procedure 20 Data Setting Console connecting cable and precautions 17 features 23 mounting 66 parameter and setting tables 24 physical features 22 data settings 43 dead band...

Page 70: ...gs source 8 Slave Rack number of mountable Units 4 SP lower limit setting 28 SP upper limit setting 28 Special I O Unit error 55 specifications general table 57 SV setting 26 switch settings 7 switchi...

Page 71: ...de appears as a suffix to the catalog number on the front cover of the manual Cat No W240 E3 1 Revision code The following table outlines the changes made to the manual during each revision Revision c...

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