3.ENGINE
3-6
2.Install
:
·Piston“1”
·Piston pin“2”
·Piston pin clips“3”
TIP
·Apply engine oil to the pin
·Make sure the mark“a”on the pistons towards
the intake side of the cylinder.
Before installing the piston pin clips
,
cover the
crankcase opening with a clean rag to prevent the
clips from falling into the crankcase.
When installing a piston pin clip
,
make sure that
the clip ends “b”are positioned away from the
cutout“c”in the piston as show in the illustration.
3.Install
:
·Cylinder gasket
·Dowel pins
4.Lubricate
:
Piston
Piston rings
Cylinder
(
with the recommended lubricant
)
5.Offset
:
·Piston ring end gaps
6.Install
:
·Dowel pins
·Cylinder gasket
·Cylinder“1”
TIP
·While holding the piston“2”with one hand
,
install the cylinder other hand
。
·Pass the timing chain and timing chain guide
(
intake side
)
thought the timing chain cavity.
REMOVING THE CDI MAGNETO ROTOR
1.Remove
:
·CDI magneto rotor cover
TIP
Loosen each bolt 1/4 of a turn at a time
,
in
stages and in a crisscross pattern.After all of
the bolts are fully loosened
,
remove them.
2.Remove
:
·CDI magneto rotor nut“1”
·Washer
TIP
Hold the CDI magneto rotor “2”with the
rotor holding tool“3”while loosening the
CDI magneto rotor nut.
2
1
3