Nugen S10KS, Operator'S Maintenance Manual

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Table of Contents
1. Foreword
.............................................................................................................. 1
2. Safety Information
.............................................................................................. 2
2.1 General Safety Precautions ...................................................................................... 3
2.2 Safety During Transportation .................................................................................. 3
2.3 Safety During Installation & Initial Start-up ........................................................... 4
2.4 Safety During Operation .......................................................................................... 4
2.5 Safety Around Diesel Engines ................................................................................. 5
2.6 Safety During Maintenance ..................................................................................... 5
2.7 Symbols and Their Meanings .................................................................................. 6
3. Specifications and Parts Introduction
........................................................... 10
3.1 Specifications ......................................................................................................... 10
3.1.1 Use
.............................................................................................................. 10
3.1.2 Main Specifications
..................................................................................... 10
3.1.3 Ambient Condition
...................................................................................... 10
3.2 Generator Specifications ........................................................................................ 11
3.3 Generator Layout and Main Components .............................................................. 12
3.4 Control Cabinet and Panel ..................................................................................... 14
3.4.1 Control Cabinet
........................................................................................... 14
3.4.2 Control Panel
............................................................................................... 16
3.4.3 AMF25 Controller
........................................................................................ 21
3.5 Generator Wiring Diagram .................................................................................... 31
4. Installation
......................................................................................................... 32
4.1. Noise consideration ............................................................................................... 32
4.2. Acoustic Material consideration ........................................................................... 32
4.3 Fire protection ........................................................................................................ 32
4.4 Mounting Arrangement .......................................................................................... 33
4.6 Indoor Installation .................................................................................................. 37
4.7 Mechanical Connections ........................................................................................ 38
4.7.1 Fuel system
................................................................................................. 38
4.7.2 Lubrication system
...................................................................................... 40
4.7.3 Exhaust system
........................................................................................... 42
4.7.4 Ventilation and cooling system
................................................................... 42
4.8 Load Connections .................................................................................................. 43
4.8.1 Sizing Load Cables
....................................................................................... 43
4.8.2 Connecting Load Cable
................................................................................ 43
4.9 Earth Connections .................................................................................................. 44
4.10 Battery Connections ............................................................................................. 44