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XSITE EASY

USER MANUAL

Version 1.05 / 7

April 2015

Summary of Contents for Xsite EASY

Page 1: ...XSITE EASY USER MANUAL Version 1 05 7th April 2015...

Page 2: ...2 2 Status bar 19 3 3 Number editor 20 3 4 Text editor 20 3 5 Wizards 21 3 6 Menus 21 4 CHANGING THE BUCKET AND THE MEASURING POINT 22 5 ADD EDIT OR CALIBRATE A BUCKET 23 5 1 Bucket measurements 24 5...

Page 3: ...NCE MEASUREMENT 45 10 TARGET LEVELS 46 10 1 XD2 LED display 46 11 WARNING LEVELS 47 12 TROUBLESHOOTING 49 13 TECHNICAL SPECIFICATIONS 50 APPENDICES EC Declaration of Conformity FCC Declaration of Conf...

Page 4: ...fi Conformity to EU directives European Union This product is in conformity with EMC 2004 108 EC RoHS 2002 95 EC and WEEE 2002 96 EC directives This product may not be disposed of together with unsort...

Page 5: ...intain our technological edge it may be necessary to undertake modifications to the product and its operation without prior notice If you are using a newer or older version of the product or software...

Page 6: ...ata is not considered conventional use Improper use Non conventional use Exceeding the limit values given on the data sheet Use of the product without instructions Use of the product beyond the limits...

Page 7: ...rm the manufacturer or the authorized dealer if any safety defects are found or occur during operation Special risks Caution Epilepsy warning Some people are susceptible to epileptic seizures or loss...

Page 8: ...ad traffic regulations Caution Risks caused by faulty measurement results Faulty measurement results due to use of a damaged for example dropped product improper use or alteration to the product can l...

Page 9: ...as procedures for alerting the emergency services Keep access routes clear for emergency vehicles In the event of accident proceed appropriately Immediately shut down the product by switching the pow...

Page 10: ...l The system contains the following components by default Figure 1 Display unit Connection box for LED display Gravitation sensors for bucket dipper stick main boom and frame The system can be expande...

Page 11: ...Xsite EASY User manual Page 8 of 52 Figure 1 System diagram...

Page 12: ...duct In case of transportation by railway plane or ship always use the original packaging transport containers and transport boxes The packaging protects the product against hits and vibration Only st...

Page 13: ...wise while pushing The connectors are properly connected when with medium power applied they do not turn further clockwise The cables are disconnected by twisting the connectors anticlockwise Caution...

Page 14: ...chapters below describe the different settings found under the display unit settings See chapter 3 for instructions on how to make changes to the settings 2 3 1 Display brightness The brightness of th...

Page 15: ...n is chosen press OK press Down arrow until the last bottom selection is chosen press OK The language menu will now open 2 4 Checking the accuracy of the system The accuracy of the system should be al...

Page 16: ...Switch the measuring point to centre and select a measurement mode showing depth and distance 3 Align the bucket blade to a horizontal level and move the centre of the bucket to the reference point Z...

Page 17: ...ti corrosion gel or grease into the connectors for example SuperLube Anti Corrosion Gel 2 6 Replacing a tilting bucket with a non tilting bucket Detach the cable going into the tilt bucket sensor appl...

Page 18: ...ed in Figure 7 and explained in more detail in chapters 3 1 3 6 Use the Bucket button to perform the function shown on the bottom left and correspondingly use the 0 0 button to perform the function sh...

Page 19: ...nd right arrows Change characters in text and number editors using the up and down arrows OK button Press Accept the choice in menus and dialogs Accept the new value name in number text editor Hold 3...

Page 20: ...Height from the zero point to the bucket measuring point Distance Horizontal distance from the zero point to the bucket measuring point Slope Height from the target surface to the bucket measuring poi...

Page 21: ...percents CL Digital clock Shows the time CLa Analogue clock Traditional alternative to the digital clock BFR Bucket figure front view Illustration of the bucket angle viewed from front S Slope percent...

Page 22: ...ch to choose Table 3 Optional screen views can be switched off by selecting the blank _ value for the first component of the layout 3 2 2 Status bar Below the measurement data is the status bar which...

Page 23: ...changes using the OK button 6 Zero the number value 3 4 Text editor Entering text is carried out in the same way as entering numbers chapter 3 3 The text editor is shown in Figure 11 Use the left and...

Page 24: ...2 Status 3 The Bucket button function 4 Number of the wizard page 5 The 0 0 button function 3 6 Menus Press the Menu button to enter the main menu Figure 13 Use the up and down arrow keys to select th...

Page 25: ...s on how to add edit or calibrate the bucket During work the measuring point can be changed using the left and right arrow keys Choose left centre right or automatic measuring point When automatic mod...

Page 26: ...alibration only shown when the type of the bucket is Flat or Drill Pile Remove Delete the selected bucket Buckets need to be calibrated using either a normal bucket calibration or a tilt calibration W...

Page 27: ...nd selecting Measures Measure and enter the Length Left Width Right Width and Quick coupler P15 parameters Figure 15 The Quick coupler P15 measure is not needed if the bucket does not tilt sideways Xs...

Page 28: ...Figure 16 quick coupler is illustrated on the left and tilt rotator on the right Note It is important to test the accuracy of the bucket after calibration Carry out the accuracy test as described in...

Page 29: ...s to OK 3 Straighten the tilt rotator Do this by turning the bucket in and straightening the tilt rotator with a spirit level Figure 17 4 Align the bucket blade to a horizontal level Figure 18 5 Perfo...

Page 30: ...Xsite EASY User manual Page 27 of 52 Figure 18 Tilt bucket calibration step 4 Figure 19 Tilt bucket calibration step 6 Figure 20 Tilt bucket calibration step 7...

Page 31: ...ace and rotate the machine until the roll value is close to zero until the Turn text changes to OK 2 Choose calibration orientation In Normal orientation Figure 21 the bottom of the flat bucket is ali...

Page 32: ...hen either choose a preset bucket name from the list page 1 2 or rename the bucket page 2 2 If necessary see chapter 3 4 on how to edit text Xsite EASY User manual Page 29 of 52 Figure 22 90 degrees c...

Page 33: ...eroed at the starting point The display indicates the depth of the bucket compared to the zero level Digging with a known starting level chapter 6 2 The height difference between the starting level an...

Page 34: ...ding 0 00 appears on the screen Figure 23 Measure the depth with the bucket The system indicates the depth of the measuring point compared to the zero level A positive reading value is above the zero...

Page 35: ...ton The starting level 3 00 in this example appears on the screen Figure 25 During digging the value decreases Target level has been reached when the reading is 0 00 Figure 26 6 3 Depth measurement mo...

Page 36: ...hat the laser receiver hits the laser beam It is advisable to move the dipper stick to as upright position as possible when reaching the laser beam The laser receiver symbol on the screen indicates la...

Page 37: ...s possible when reaching the laser beam After receiving the laser hit digging can be continued Depth is measured compared to the original reference level even though the altitude of the excavator migh...

Page 38: ...ving the excavator move the bucket to a fixed point for example a stone Store the altitude of the fixed point into the memory by pressing the Power button Figure 33 The text MEMORY will appear on the...

Page 39: ...Measure the depth normally Figure 36 In this example the Starting level is 0 00 Move the machine to a new place to a point where digging can be continued After the excavator has been moved reach the...

Page 40: ...r and press EDIT on Jobsite height Enter the desired height and press ACCEPT Note If the XD2 LED display is used the jobsite target height can be adjusted in Main menu Laser page 2 3 Jobsite target he...

Page 41: ...en though the altitude of the excavator might have changed Figure 43 Xsite EASY User manual Page 38 of 52 Figure 43 Work can be continued after moving the machine Figure 42 Moving the laser receiver t...

Page 42: ...rs on the screen When moving the bucket towards the target level the reading on the screen decreases and finally shows zero when the target level has been reached 8 1 Create edit a slope When measurin...

Page 43: ...ading 0 00 appears on the screen Figure 45 The value shows the height difference between the bucket and the target surface The reading is positive above the surface Figure 46 and negative below the su...

Page 44: ...point Zero the measurement value by pressing the 0 0 button The starting level 3 00 in this example appears on the screen Figure 48 The value shows the height difference between the bucket and the tar...

Page 45: ...Right arrow twice to enter page 3 3 and set the laser to ON It is also possible to control the laser with the Power button see chapter 2 3 5 Move the boom slowly so that the laser receiver hits the l...

Page 46: ...laser hit has been accepted when the text Hold changes to Hit accepted and the black background changes to a white background Digging can be continued and the slope will be measured compared to the o...

Page 47: ...is 0 00 Move the machine to a new position After the excavator has been moved reach the measuring point on the completed surface and zero the measurement value by pressing the 0 0 button Figure 57 Aft...

Page 48: ...zeroed at the starting point The display indicates the distance from the starting point to the bucket Move the bucket to a stake or other reference point Zero the measurement value The reading 0 00 ap...

Page 49: ...ode in Main menu Target levels Mode Choose depth distance slope laser jobsite height or auto as the target level see Table 3 By choosing auto the target level function always complies with the measure...

Page 50: ...The system measures the position of the pivot points the tip of the bucket the pin between the bucket and the stick and the pin between the stick and the boom Figure 63 Some parts of the bucket or bo...

Page 51: ...r reading in parentheses is the current position of the bucket After setting the warning level go back by pressing EXIT bucket button If any of the pivot points reach the predefined limit the system g...

Page 52: ...t bucket is not being used by the system Select the correct bucket see chapter 4 Inaccurate measurement Calibration of the bucket has not been performed correctly Calibrate the bucket see chapter 5 2...

Page 53: ...perating temperature 20 C 60 C Dimensions 98 mm x 41 mm x 33 mm Weight 0 2 kg I O CAN EL2 laser receiver Receiving angle 180 Receiving area 150 mm Resolution 5 mm Operating voltage 10 36 VDC Power con...

Page 54: ...Xsite EASY User manual Page 51 of 52...

Page 55: ...Xsite EASY User manual Page 52 of 52...

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