Nordson Versa-Spray II, Customer Product Manual

Page: 2 / 64

Part 107016-02
E 2016 Nordson Corporation
Table of Contents
Safety 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qualified Personnel 1-1 . . . . . . . . . . . . . . . . . . . . . . . .
Intended Use 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulations and Approvals 1-1 . . . . . . . . . . . . . . . . . .
Personal Safety 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fire Safety 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Action in the Event of a Malfunction 1-3 . . . . . . . . . .
Disposal 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Label 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theory of Operation 2-2 . . . . . . . . . . . . . . . . . . . . . . . .
Options 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzles and Deflectors 2-2 . . . . . . . . . . . . . . . . . . .
Lance Extensions 2-2 . . . . . . . . . . . . . . . . . . . . . . . .
Gun Air Upgrade Kits 2-3 . . . . . . . . . . . . . . . . . . . . .
Purge Adapter 2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . .
In-Line Ball Mount Kits 2-3 . . . . . . . . . . . . . . . . . . . .
Ion Collector Kits 2-3 . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Quality 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gun Mounting 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gun Connections 3-2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Startup 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shutdown 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daily 4-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weekly 4-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Continuity and Resistance Checks 5-3 . . . . . . . . . . . .
Multiplier/Resistor Assembly Continuity and
Resistance Check 5-3 . . . . . . . . . . . . . . . . . . . . . .
Resistor Resistance Check 5-5 . . . . . . . . . . . . . . . .
Nozzle Extension Resistor Resistance Check 5-6
Gun Cable Continuity Check 5-7 . . . . . . . . . . . . . .
Repair 6-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powder Path Repair 6-1 . . . . . . . . . . . . . . . . . . . . . . . .
Multiplier Replacement 6-2 . . . . . . . . . . . . . . . . . . . . . .
Resistor Replacement 6-4 . . . . . . . . . . . . . . . . . . . . . .
Contact Tip Replacement 6-5 . . . . . . . . . . . . . . . . . . . .
Nozzle Extension Resistor Replacement 6-6 . . . . . . .
Parts 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Illustrated Parts List 7-1 . . . . . . . . . . . .
Automatic Gun Assemblies 7-2 . . . . . . . . . . . . . . . . . .
Automatic Guns with Shur-Lok Mount 7-2 . . . . . .
Automatic Gun with In-Line Ball Mount 7-4 . . . . .
Service Kits 7-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spray Gun Body Service Kit 7-6 . . . . . . . . . . . . . .
Service Kit Reference Chart −
Versa-Spray II Automatic Spray Guns 7-6 . . . . .
Resistor Holder Service Kit 7-7 . . . . . . . . . . . . . . . .
Options 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options Reference Chart 8-1 . . . . . . . . . . . . . . . . . . . .
Miscellaneous Options 8-2 . . . . . . . . . . . . . . . . . . . . . .
Shorting Plug 8-2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gun Mounting Bar 8-2 . . . . . . . . . . . . . . . . . . . . . . .
Powder Feed Hose and Air Tubing 8-2 . . . . . . . . .
Purge Adapter 8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gun Air Upgrade Kits 8-4 . . . . . . . . . . . . . . . . . . . . . . .
Reference Chart 8-4 . . . . . . . . . . . . . . . . . . . . . . . . .
Kits for Guns Used with
Versa-Spray II Control Units 8-4 . . . . . . . . . . . . . .
Diffuser and Extension Kit 8-4 . . . . . . . . . . . . . .
Diffuser Kit 8-5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kits For Guns Used with
Versa-Spray Control Units 8-6 . . . . . . . . . . . . . . . .
Diffuser Kit 8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gun Air Manifold 8-7 . . . . . . . . . . . . . . . . . . . . . .
Nozzle Extension Kit for Guns Used with
Versa-Spray or Versa-Spray II Control Units 8-8
Nozzle Extension Parts and Service Kits 8-9 .
In-Line Ball Mount Kit 8-10 . . . . . . . . . . . . . . . . . . . . . . .
In-Line Ball Mount and Ion Collector Kit 8-11 . . . . . . . .
Ion Collector Retrofit Kits 8-12 . . . . . . . . . . . . . . . . . . . .
Shur-Lok Mount Ion Collector Kit 8-12 . . . . . . . . . . .
In-Line Ball Mount Ion Collector Kit 8-13 . . . . . . . . .
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 1995. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
Cross-Cut, Nordson, the Nordson logo, and Versa-Spray are registered
trademarks of Nordson Corporation.
Tivar is a registered trademark of Poly Hi Solidur, Inc.