Nordson Versa-Spray II Customer Product Manual Download Page 1

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Versa-Spray

II Automatic

Powder Spray Gun

Customer Product Manual

Part 107016-02

Issued 05/16

NORDSON CORPORATION

•

AMHERST, OHIO

•

USA

For parts and technical support, call the Industrial Coating

Systems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice.

Check http://emanuals.nordson.com for the latest version

and available local languages.

Summary of Contents for Versa-Spray II

Page 1: ...TION AMHERST OHIO USA For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This document is subject...

Page 2: ...it 7 7 Options 8 1 Options Reference Chart 8 1 Miscellaneous Options 8 2 Shorting Plug 8 2 Gun Mounting Bar 8 2 Powder Feed Hose and Air Tubing 8 2 Purge Adapter 8 3 Gun Air Upgrade Kits 8 4 Reference...

Page 3: ...Change Record i Part 107016 02 E 2016 Nordson Corporation Change Record Revision Date Change 02 05 16 Remove approval labels Add kit information in parts list...

Page 4: ...Change Record ii Part 107016 02 E 2016 Nordson Corporation...

Page 5: ...nd regulations and are physically capable of performing their assigned tasks Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment m...

Page 6: ...es S To prevent injury be aware of less obvious dangers in the workplace that often cannot be completely eliminated such as hot surfaces sharp edges energized electrical circuits and moving parts that...

Page 7: ...d S There is a possible ignition potential from the charged human body Personnel standing on a painted surface such as an operator platform or wearing non conductive shoes are not grounded Personnel m...

Page 8: ...Examine all equipment at the beginning of each work period and repair or replace any damaged loose or missing parts 9 Before cleaning or performing any maintenance on the electrostatic spray gun turn...

Page 9: ...zzle extension 2 The diffuser injects gun air into the powder air mixture to evenly blend it before it reaches the nozzle 1 From the diffuser the gun air is routed to the nozzle extension Gun air flow...

Page 10: ...orkpiece There are no controls on the spray gun The voltage controls and the powder pump flow rate and atomizing air pressure regulators are housed in the IPS control unit A non adjustable restrictor...

Page 11: ...feed hose connects directly to the purge adapter In Line Ball Mount Kits The spray guns are shipped with the Nordson Shur Lok gun mount shown in Figure 2 1 This mount can be replaced with an optional...

Page 12: ...explosive environment Class II Division I and Zone 21 or Zone 22 Air Quality Powder spray systems require clean dry oil free operating air Moist or oil contaminated air can cause the powder to clog i...

Page 13: ...the gun mount 4 and insert the end of the mounting bar 3 in the mount Tighten the set screws securely 3 Use knob A to adjust the angle of the spray gun Use handle B to position the clamp 1 vertically...

Page 14: ...short as possible The hose should not be more than 8 m 25 ft long 3 Guns with Optional Gun Air Kit used with Versa Spray II Control Units Install the gun air tubing For instructions on connecting gun...

Page 15: ...00 PSI MAXIMUM INPUT 120 240 VAC 50 60 HZ 1 1 AMP AUX GUN 1 3 2 4 5 6 7 8 9 10 11 Figure 3 2 Gun Connections Gun Shown with Optional Gun Air Kit 1 Multiplier receptacle 2 Gun air tubing connector 3 Fe...

Page 16: ...Installation 3 4 Part 107016 02 E 2016 Nordson Corporation...

Page 17: ...erating and S the powder supply in the feed hopper is adequately fluidized Refer to the appropriate equipment manuals for startup procedures 1 Make sure the cable feed hose and air tubing are correctl...

Page 18: ...the maximum setting and record the A output with no parts in front of the spray gun Monitor the A output daily under the same conditions A significant increase in A output indicates a probable short i...

Page 19: ...Wipe the parts with a clean dry cloth 3 Blow powder off the resistor probe 2 and multiplier 1 Wipe them with a clean dry cloth 4 Carefully remove fused powder from the parts with a wooden or plastic...

Page 20: ...any other solvents 1400413B 1 2 3 Figure 4 2 Removing the Diffuser Hose Connector for Cleaning 1 Hose connector 2 Diffuser bracket 3 Tubing connectors 6 Inspect the powder path parts for wear Replace...

Page 21: ...Uneven pattern unsteady or inadequate powder flow Blockage in spray gun feed hose or pump Remove the feed hose from the pump outlet Blow out the hose and spray gun with compressed air If necessary di...

Page 22: ...up Clean them and check for one megohm or less resistance between parts and ground For best results resistance should be no more than 500 ohms Failed resistor in optional nozzle extension Check resist...

Page 23: ...m the spray gun Remove the feed hose adapter 7 from the powder inlet body 2 2 Loosen the set screw 8 in the underside of the powder inlet body with a flat bladed screwdriver Remove the powder inlet bo...

Page 24: ...ure to do so could damage the multiplier Contact your Nordson representative for more information 1400415B 3 2 1 4 Figure 5 2 Multiplier Resistor Assembly Continuity and Resistance Check 1 Electrode 2...

Page 25: ...the resistor probe 2 from the multiplier 4 3 Connect the megohmmeter probes to the electrode 1 and resistor spring 3 The megohmmeter should read between 153 and 187 megohms at 500 volts If the reading...

Page 26: ...zle adapter 4 Remove the resistor 2 from the resistor spider wear sleeve holder 1 3 assembly 2 Check the resistor with a megohmmeter The megohmmeter should read between 18 and 22 megohms at 500 volts...

Page 27: ...m pin 5 Vdc feedback in the multiplier receptacle and the multiplier heatsink 1400417B 1 2 3 4 5 6 Gun Cable Multiplier 2 3 1 IPS Control Unit End Gun End Negative Common 5 Vdc Feedback Positive 21 Vd...

Page 28: ...Troubleshooting 5 8 Part 107016 02 E 2016 Nordson Corporation...

Page 29: ...ion 5 if it is used 2 Remove the nozzle 6 Remove the optional nozzle extension 5 if it is used 3 Remove the wear sleeve 4 if it is used from the resistor probe 2 You may have to remove the powder inle...

Page 30: ...4 Wear sleeve 5 Optional nozzle adapter 6 Nozzle 7 Set screw 8 Hose adapter Note Item 4 is not used on guns that have an optional nozzle adapter Multiplier Replacement The multiplier replacement kit c...

Page 31: ...iffuser on the new multiplier with the screws removed from the old multiplier 6 Install the powder path parts 7 Install the spray gun on the mounting bar Tighten the gun mount set screws 1 securely 8...

Page 32: ...r shipped with the resistor kit 4 Fill the new resistor spring 3 and resistor probe cavity 6 completely with dielectric grease 5 Unscrew the new contact tip 1 from the resistor probe 6 Screw the new r...

Page 33: ...ontact tip 1 from the resistor probe 2 3 Apply dielectric grease to the threads of the new contact tip and in the end of the probe 4 Screw the new contact tip into the resistor probe and tighten it se...

Page 34: ...3 4 Unscrew the resistor holder 8 from the spider and remove the resistor 7 5 Install the new resistor in the holder and screw the resistor holder onto the spider finger tight 6 Align the pin 9 on th...

Page 35: ...be ordered separately The Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies...

Page 36: ...KIT 2 5 mm nozzle flat spray 1 C 2 134384 S S 2 5 mm NOZZLE flat spray with O rings Tivar 1 3 941181 S S S O RING silicone 0 875 x 1 063 x 0 094 in 2 4 134385 S S SLEEVE wear flat spray with O ring 1...

Page 37: ...Parts 7 3 Part 107016 02 E 2016 Nordson Corporation 1400421B 11 1 2 3 4 5 8 7 6 9 14 15 13 10 12 Figure 7 1 Versa Spray II IPS Automatic Powder Spray Gun with Shur Lok Mount Parts...

Page 38: ...11 140562 S BRACKET tube 1 12 1068118 S SCREW flat head M3 x 6 1 13 183539 S KIT Versa Spray II in line ball mount S S MOUNT Versa Spray II in line ball 1 14 183548 S S S PLATE adapting ball mount 1 1...

Page 39: ...7 5 Part 107016 02 E 2016 Nordson Corporation 1401298A 11 1 2 3 4 5 8 7 6 9 10 12 17 20 18 13 22 21 16 19 19 23 15 14 Figure 7 2 Versa Spray II IPS Automatic Powder Spray Gun with In Line Ball Mount...

Page 40: ...ns section for service kits for optional components Part Description Note 142108 8 m 25 ft CABLE Versa Spray 100 kV A 168448 12 m 38 ft CABLE Versa Spray 100 kV A 142109 16 m 50 ft CABLE Versa Spray 1...

Page 41: ...m Part Description Quantity Note 134376 SERVICE KIT holder resistor 1 1 132748 S CONTACT cable 1 2 940117 S O RING silicone 0 312 x 0 438 x 0 063 in 1 3 S HOLDER resistor 1 4 S RESISTOR 1 NS 245733 S...

Page 42: ...Parts 7 8 Part 107016 02 E 2016 Nordson Corporation...

Page 43: ...ay II with O rings NOTE A 145559 32 mm CONICAL NOZZLE service kit with O rings Tivar NOTE A 144760 45 mm CONICAL NOZZLE service kit with O rings Tivar NOTE A DEFLECTORS Tivar in different diameters wi...

Page 44: ...ting Plug Gun Mounting Bar See Figure 8 2 Item Part Description Quantity Note 1 133403 BAR gun mounting 1 1400427A 90 cm 3 ft 1 Figure 8 2 Gun Mounting Bar Powder Feed Hose and Air Tubing These are bu...

Page 45: ...m Part Description Quantity Note 1 157094 ADAPTER purge Versa Spray 1 2 155179 S ADAPTER purge outlet 1 3 940163 S O RING silicone 0 625 x 0 750 x 0 062 in 1 4 183456 S FITTING swivel elbow 6 mm tubin...

Page 46: ...tension Kit See Figure 8 5 This kit adds both a diffuser and a nozzle extension to a Versa Spray or Versa Spray II gun without air used with a Versa Spray II control unit To install the components fol...

Page 47: ...kit NOTE To use this kit you must order a length of 6 mm air tubing as long as the gun cable to deliver air from the control unit to the spray gun Item Part Description Quantity Note 183538 KIT Versa...

Page 48: ...the manifold listed in Gun Air Manifold To install the components follow the instructions included with the kit NOTE To use this kit you must order a length of 6 mm air tubing as long as the gun cable...

Page 49: ...8 8 Item Part Description Quantity Note 169658 MANIFOLD Versa Spray II gun diffuser 1 1 249467 S REGULATOR in line air 1 2 973117 S NIPPLE steel sched 40 1 4 in NPT x 1 50 in 1 3 973370 S BUSHING red...

Page 50: ...pray II control unit To install the components follow the instructions included with the kit See Figure 8 9 Item Part Description Quantity Note 183537 KIT Versa Spray II extension automatic gun 1 1 97...

Page 51: ...x 0 063 in 1 6 173179 S SLEEVE wear Versa Spray II 1 7 182254 S KIT adapter nozzle Versa Spray II with O ring 1 8 S S ADAPTER nozzle Versa Spray II 1 9 941181 S S O RING silicone 0 875 x 1 063 x 0 094...

Page 52: ...G silicone 0 625 x 0 813 x 0 094 in 1 2 183547 S S ADJUSTER hand ball mount 1 3 183546 S S FLANGE bar ball mount 1 4 982067 S S SCREW set cup M5 x 5 black 2 5 941176 S S O RING silicone 0 813 x 1 00 x...

Page 53: ...ount 1 3 183546 S S FLANGE bar ball mount 1 4 982067 S S SCREW set cup M5 x 5 black 2 5 941176 S S O RING silicone 0 813 x 1 00 x 0 094 in 1 6 183818 S S BALL pivot Versa Spray II gun mount 1 7 183549...

Page 54: ...ctor Kit See Figure 8 13 Item Part Description Quantity Note 189491 KIT Shur Lok ion collector 1 1 189482 S ROD ion collector 11 in 1 2 982067 S SCREW set cup M5 x 5 black 3 3 189488 S BRACKET Shur Lo...

Page 55: ...em Part Description Quantity Note 189490 KIT ball mount ion collector 1 1 189482 S ROD ion collector 11 in 1 2 982394 S SCREW set dog M6 x 16 black 1 3 982595 S SCREW set cone M6 x 8 mm stainless stee...

Page 56: ...Options 8 14 Part 107016 02 E 2016 Nordson Corporation...

Page 57: ...be used on any manual or automatic Versa Spray or Versa Spray II gun Nozzle Type Shipped With Flat Spray automatic guns Conical manual guns Flat Spray Nozzle Selection An identification groove appears...

Page 58: ...ontd Nozzle Spray Pattern Powder Velocity Application 2 5 mm Flat Spray High Large flat surfaces 3 mm Flat Spray Medium high Fine finish on flat surfaces 4 mm Flat Spray Medium low Touch up 6 mm Flat...

Page 59: ...pplication 14 mm 32 mm with pattern adjuster High Manual touch up 16 mm 32 mm with pattern adjuster Medium high General finishing 19 mm 32 mm with pattern adjuster Medium Large surfaces 19 mm Short Ve...

Page 60: ...e a Versa Spray II gun with an electrode cleaning air extension 10 1 See Figure 1 Pull the existing nozzle 1 straight off the gun 2 Pull the wear sleeve 2 straight off the resistor probe 4 3 Slide the...

Page 61: ...0 X X X 134384 X X 174223 X X 2 3 mm 139935 X X X 139902 X X 174225 X X 2 6 mm 139937 X X X 139903 X X 174229 X X 3 60_ Cross Cut 141013 X X X 141017 X X 4 90_ Cross Cut 141014 X X X 141015 X X 5 Cast...

Page 62: ...44759 S ADJUSTER pattern 32 mm 1 4 145558 S NOZZLE 32 mm dia with O rings Tivar 1 5 941205 S S O RING silicone 1 000 x 1 188 x 0 094 in 1 6 941181 S S O RING silicone 0 875 x 1 063 x 0 094 in 2 7 1323...

Page 63: ...348 S SLEEVE wear conical Tivar 1 5 4 2 1 3 mm Figure 4 45 mm Conical Nozzle and Deflector Short Conical Nozzle and Deflectors See Figure 5 Item Part Description Quantity Note 1 173138 19 mm DEFLECTOR...

Page 64: ...II Guns 8 Part 1037936A E 2003 Nordson Corporation Issued 3 03 Original copyright date 2003 Cross Cut Nordson the Nordson logo and Versa Spray are registered trademarks of Nordson Corporation Tivar i...

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