Nobles FALCON ULTRA B Operator And Parts Manual Download Page 1

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OPERATOR AND PARTS MANUAL

BATTERY AUTOMATIC CARPET EXTRACTOR

608418

Rev. 03 (07-2007)

*608418*

www.nobles.com

FALCON ULTRA B

Model Part No.:

608350

608351 - PAC

Summary of Contents for FALCON ULTRA B

Page 1: ...OPERATOR AND PARTS MANUAL BATTERY AUTOMATIC CARPET EXTRACTOR 608418 Rev 03 07 2007 608418 t www nobles com FALCON ULTRA B Model Part No 608350 608351 PAC...

Page 2: ...imum costs if S The machine is operated with reasonable care S The machine is maintained regularly per the machine maintenance instructions provided S The machine is maintained with manufacturer suppl...

Page 3: ...ANCE 14 DAILY MAINTENANCE 14 MONTHLY MAINTENANCE 15 QUARTERLY MAINTENANCE 15 BATTERY MAINTENANCE 16 TRANSPORTING MACHINE 17 STORING MACHINE 17 RECOMMENDED STOCK ITEMS 17 TROUBLE SHOOTING 18 SPECIFICAT...

Page 4: ...ng WARNING Electrical Shock Hazard Disconnect Battery Cables Before Servicing Machine WARNING Spinning Brush Keep Hands Away Turn Off Power Before Working On Machine The following information signals...

Page 5: ...a recommended ramp when loading unloading on off truck or trailer Use tie down straps to secure machine to truck or trailer Put brush pick up head in the lowered position SAFETY LABEL The safety labe...

Page 6: ...Control Console Levers 14 Recovery Tank Drain Hose 15 Solution Tank Drain Hose 16 19L 5 Gal Increment Markers 17 Rear Fill Port 18 Inline Solution Filter Strainer 19 Accessory Solution hose Coupler 2...

Page 7: ...lame Away Keep Battery Hood Open When Charging FOR SAFETY When servicing machine wear protective gloves and eye protection when handling batteries and battery cables Avoid contact with battery acid Ba...

Page 8: ...markers to indicate amount of water in tank Figure 4 FIG 4 NOTE The water must not be hotter than 60_C 140_F or tank damage may occur NOTE When filling the solution tank with a bucket make sure that t...

Page 9: ...ight switch Figure 6 FIG 6 3 Turn on vacuum and pump switches NOTE The brush and pump will start once control grips are rotated 4 Before you begin cleaning turn speed control knob to slowest speed Fig...

Page 10: ...es raise brush and transport machine to draining area See DRAINING TANKS 9 If the cleaning path leaves streaks spray tip cleaning is required See MONTHLY MAINTENANCE CIRCUIT BREAKERS The machine is eq...

Page 11: ...oke push accessory tool forward over same path with trigger released Continue this pull and push method with a 50 to 102 mm 2 to 4 in overlap of each stroke NOTE For heavily soiled areas repeat stroke...

Page 12: ...g tightly when tank is empty DRAINING SOLUTION TANK To drain leftover cleaning solution from solution tank follow steps below 1 Pull clear hose off hose barb at rear of machine and drain solution into...

Page 13: ...17 3 Connect the charger s AC power supply cord to a properly grounded receptacle Figure 18 Grounded 3 Hole Outlet Ground Pin 120V FIG 18 5 Plug charger s DC output connector to battery connector loc...

Page 14: ...cated at rear of control console b Lower brush pick up head and remove detachable spray bar from brush base Do not disconnect bar from quick coupler Raise brush after removing spray bar Figure 21 c Tu...

Page 15: ...d solution g Then rinse out solution tank and solution lines with clean water h Reset drive circuit breaker button when completed 4 Remove detachable spray bar from brush base Remove twist out spray t...

Page 16: ...FIG 27 NOTE Do not take readings immediately after adding distilled water If the water and acid are not thoroughly mixed the readings may not be accurate Check the hydrometer readings against the foll...

Page 17: ...e machine for transporting FOR SAFETY When transporting machine use a recommended ramp when loading unloading on off truck or trailer use tie down straps to secure machine to truck or trailer STORING...

Page 18: ...Service Center Carbon brushes worn Contact Service Center Drive motor does not operate Drive motor circuit breaker has tripped Determine cause and reset breaker Faulty speed control board or connecti...

Page 19: ...vice Center Vacuum hose connections are loose or hose has a hole Push hose cuffs firmly on connections Replace hose if damaged Vacuum hose is clogged with debris Remove clogged debris Recovery tank in...

Page 20: ...e Fwd Fixed Reverse CLEANING SPEED MAX 418 05m2 4 500 sq ft per hour CLEANING PATH WIDTH 559 mm 22 in PAD PRESSURE Variable 36 68Kg 80 150 lbs SOLUTION PUMP 6 9 bar 100 psi max 24V DRIVE SYSTEM Transa...

Page 21: ...OPERATION Falcont Ultra B 07 05 21 MACHINE DIMENSIONS 991 mm 39 in 762 mm 30 in 1372 mm 54 in...

Page 22: ...GRN GRN BLU BRN BRN BLU BRN BLK BLK BLK BLK BLK BLK ORG WHT RED RED GRN ORG WHT BLU ORG ORG 4 RED BLK RED 4 RED 3 9 27 BLK BLK BLK BLK RED 38 RED 48 BLU 23 BLK 9 BLK BLK 36 38 RED 48 BLU MAIN ACTUATO...

Page 23: ...2 34 RED 7 BLK 76 GRN 82 BRN 35 BLU 58 BRN 33 BLU 31 BLK 15 BLK 54 WHT 60 WHT 62 ORG 70 ORG 8 ORG BRN BLU 38 RED 48 BLU 26 BLU 41 BLK 23 BLK 9 BLK 36 RED 36 RED WHT BLK 14 RED DRIVE MOTOR BATTERY METE...

Page 24: ...LUTION TANK GROUP 27 12 13 14 15 16 18 17 19 20 35 37 38 21 22 18 19 20 26 28 29 30 28 34 33 32 31 39 10 11 9 10 9 36 25 24 23 2 3 1 4 5 7 6 Before SN 10227764 Before SN 10183532 47 48 49 40 45 46 41...

Page 25: ...EN 1 1023712 KIT TANK SOLUTION GREEN Before SN 10227764 1 27 608417 DECAL FALCON ULTRA B 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 28 150529 FITTING 3 4 HOSE...

Page 26: ...PARTS LIST Falcont Ultra B 07 05 26 RECOVERY TANK GROUP 28 32 34 27 35 29 32 33 1 5 36 13 2 3 4 6 11 9 10 15 17 16 18 17 16 15 16 17 15 8 7 19 20 21 12 30 9 23 24 25 37 22 26 31 14...

Page 27: ...CABLE SUPPORT 1 19 140027 WASHER FLAT 1 20 140015 WASHER LOCK 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 21 16931 SCREW HEX M8 X 1 25 X 20 8 8 1 22 1010143 DH...

Page 28: ...Ultra B 07 05 28 CONSOLE GROUP 27 1 2 3 10 5 6 7 8 9 12 13 11 12 14 1 15 38 36 42 43 21 16 17 30 35 31 32 33 34 29 37 36 40 18 28 45 35 4 39 46 47 48 54 46 20 26 23 22 24 25 44 19 24 50 53 52 51 49 53...

Page 29: ...BUSHING 2 27 606550 KNOB SPEED CONTROL 1 28 603007 BUSHING SNAP 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 29 602886 PIN SPRING RETURN 1 30 605812 SPRING EXPA...

Page 30: ...PARTS LIST Falcont Ultra B 07 05 30 CONTROL PANEL GROUP 1 2 5 4 8 9 10 8 13 16 17 26 37 35 28 30 31 32 3 6 13 12 11 9 10 36 33 34 30 28 30 29 22 23 24 25 27 18 14 15 19 20 21 12 11 7 31...

Page 31: ...487AM DCIRCUITBREAKER 15 0A BRUSH 1 17 130739 DCIRCUITBREAKER 60AMP 1 18 605823 O RING 926ID X 996OD 1 19 140829 SCREW 6 32X1 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCR...

Page 32: ...GROUP 1 22 6 7 8 9 18 3 4 5 17 19 20 12 11 40 13 15 14 16 21 22 23 24 22 25 26 27 28 29 28 31 49 47 32 34 36 37 30 38 39 27 33 15 42 41 24 43 22 25 26 45 7 8 9 7 46 10 47 44 15 14 35 11 28 31 27 28 22...

Page 33: ...3 22 140045 WASHER FLAT 17 23 602567 BRACKET SPRING 1 24 602882 BUSHING 8 25 140024 WASHER LOCK 6 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 26 140352 SCREW M12X1 75X25 6 27 140564 BOLT SHOUL...

Page 34: ...875 KEY SPECIAL TRANSAXLE REPLMT 1 YY 6 577031000 SCREW 8X1 2 PANPHL ZN 2 YY 7 N A COVER SHAFT 2 YY 8 32982 WASHER LOCK INT 0 25 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DE...

Page 35: ...X 0 75 SS 4 Y 9 100049 SEAL BRUSH BEARING 2 Y 10 140125 BEARING BRUSH 2 Y 11 230261 BLOCK BEARING 2 Y 12 100005 GASKET BEARING BLOCK 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PA...

Page 36: ...6 SOLUTION GROUP 13 3 1 2 5 6 4 8 7 9 10 12 11 17 15 13 13 14 8 7 8 18 19 16 20 B D D C C B A A 1 28 27 19 2 21 26 20 22 23 24 25 30 31 32 37 10 9 35 44 36 33 46 47 48 45 49 36 51 50 29 34 40 43 38 44...

Page 37: ...150208 PLUG 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 28 201011 DNOZZLE TWISTOUT 80015 6 YY29 201013 DTIP REPLACEMENT FOR 80015 1 201015 DSEAL SPRAY NOZZLE...

Page 38: ...MP PRESSURE SWITCH 1 190172 DKIT PUMP PRS SWITCH VITON 1 190134 DKIT PUMP DIAPHRAGM ONLY 1 Y 3 190128 DKIT PUMP UPPER HOUSING 1 190124 DKIT PUMP CHECK VALVE ONLY 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RE...

Page 39: ...ED 1 4 130364 CABLE BATTERY 6 BLACKX15 1 5 611221 DBOOT BATTERY CABLE BLK 4 6 600394 DBATTERY 12V 215A 2 7 601991 DTRAY BATTERY 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DES...

Page 40: ...OPTIONS Falcont Ultra B 07 07 40 WAND GROUP LOW PRESSURE 13 in 330 mm 6 1 2 7 3 5 8 10 11 9 15 12 13 16 4 17 18 19 17 20 21 22 23 24 25 26 14...

Page 41: ...PM04 PF04 1 Y 13 150913 DFITTING BRS QDC PF04 SER 60 1 Y 14 150615 FITTING BRS STR PM04 CLOSE 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 15 210150 DVALVE F...

Page 42: ...OPTIONS Falcont Ultra B 07 07 42 WAND GROUP LOW PRESSURE 16 in 406 mm 6 1 2 7 3 5 8 10 11 9 15 12 13 16 4 17 18 19 17 20 22 23 24 25 26 27 14 21...

Page 43: ...50403 FITTING BRS E45 PM04 PF04 1 Y 13 150913 DFITTING BRS QDC PF04 SER 60 1 Y 14 150615 FITTING BRS STR PM04 CLOSE 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY...

Page 44: ...ING BRS E45 PF04 PF04 1 Y 9 200992 FITTING BRS STR PF02 SWIVEL 1 Y 10 200996 FILTER SCREEN 100MESH 1 Y 11 200965 DFITTING BRS TIP 8002 T JET 1 Y 12 200994 CAP NOZZLE SPRAY 8002 1 HAND TOOL CREVICE 3 i...

Page 45: ...SOL 120VAC LP 1 Y 5 200991 DFITTING SS TIP 1 8K JET 1 Y 6 200838 SCREW 06 32 X 0 75 4 Y 7 200840 TRIGGER UPHOLSTERY TOOL 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTIO...

Page 46: ...M04 SER60 1 Y 4 150615 FITTING BRS STR PM04 CLOSE T 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS PUMP UP CARPET SPRAYER 1 REF PART DESCRIPTION QTY 1 605848 DSPRAYER 2GAL PUMPUP HEAVY DU...

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