FORM NO. 56043058 Hydro-Retriever™ 3800 / 2042 / BR 1100 -
57
ELECTRICAL SYSTEM
STATUS LED FAULT CODES (TABLE 1)
LED
STATUS LIGHT
EXPLANATION
POSSIBLE CAUSE
CODE
DISPLAY
Off
No power or defective controller
Solid On
Controller or microprocessor fault
1,1
O O
Current sensor error
1. Controller defective.
1,2
O OO
Hardware failsafe error
1. Controller defective.
1,3
O OOO
M- fault or motor output short
1. Internal M- short to B-. Controller defective.
1,4
O OOOO
SRO fault
1. Improper sequence of
KSI*
, interlock (seat switch),
and direction inputs.
2. Wrong SRO type selected.
3. Interlock or direction switch circuit open.
4. Sequencing delay too short.
2,1
OO O
Throttle wiper fault
1. Throttle input wire open.
2. Throttle input wire shorted to B+ or B-.
3. Throttle pot defective.
4. Wrong throttle type selected
2,3
OO OOO
HPD fault
1. Improper sequence of
KSI*
, interlock, and
throttle inputs.
2. Wrong HPD type selected.
3. Misadjusted throttle pot.
4. Sequencing delay too short.
2,4
OO OOOO
Pot low input fault
1. Throttle pot wire open.
2. Throttle pot wire shorted.
3. Wrong throttle type selected.
3,1
OOO O
Contactor driver overcurrent or
1. Main contactor coil shorted.
field winding shorted
2. Field winding shorted.
3,2
OOO OO
Main contactor welded
1. Main contactor stuck closed.
2. Main contactor driver shorted.
3,3
OOO OOO
Motor field winding open
1. Field winding connection open.
2. Field winding open.
3,4
OOO OOOO
Missing contactor
1. Main contactor coil open.
2. Main contactor missing.
3. Wire to main contactor open.
4,1
OOOO O
Low battery voltage
1. Battery voltage <undervoltage cutback limit.
2. Corroded battery terminal.
3. Loose battery or controller terminal.
4,2
OOOO OO
Overvoltage
1. Battery voltage >overvoltage shutdown limit.
2. Vehicle operating with charger attached.
4,3
OOOO OOO
Over / Under-temp. cutback
1. Temperature >85°C (185°F) or<-25°C (-13°F).
2. Excessive load on vehicle.
3. Improper mounting of controller.
4. Operation in extreme environments.
4,4
OOOO OOOO
Anti-tiedown fault
1. Mode switches shorted to B+
2. Mode switches “tied down” to select Mode 2
or Mode 4 permanently.
*NOTE:
A KSI (key switch input) system problem is a specific HPD (high pedal disable) type operational fault, caused by the operator activating
the Fwd/Rev drive pedal before turning on the main key switch or activating the throttle before sitting on the seat. This can be cleared by returning
the operator’s drive pedal to neutral and cycling the key switch OFF and ON.
revised 12/02