FORM NO. 56043058 Hydro-Retriever™ 3800 / 2042 / BR 1100 -
51
REAR WHEEL SYSTEM
FRONT
K
L
M
N
O
J
BRAKE CABLE ADJUSTMENT
1
Block rear wheels then disconnect main battery cables (POS. & NEG.) and remove the battery box. Note: Use optional battery box lifting
straps PN 56409067 to help lift the complete box without removing the batteries.
2
See Figure 3. First loosen the rear cable adjustment Lock Nut
(K)
then unsnap the clevis pin retainer clamp and push the pin out of its
mounting bracket.
3
Thread the clevis end in or out and reattach to check correct pedal travel. Brake pedal travel should measure one inch (25 mm) and allow
the parking brake latch to catch in one of the pedal lever notches. This parking latch adjustment is important to assure a solid parking brake
setting.
4
Retighten lock nut and secure pin retainer clamp.
BRAKE CABLE REMOVAL
1
Remove battery box by following step one in
Brake Cable Adjustment
section.
2
See Figure 3. First loosen the rear cable adjustment Lock Nut
(K)
then unsnap the clevis pin retainer clamp and push the pin out of its
mounting bracket.
3
Unthread the clevis assembly from cable end and salvage, it will be reused.
4
Use a screwdriver to bend (flatten) the metal tabs on the cable Snap-In Fitting
(L)
then pull rear cable end forward from the frame mount.
5
At the front of the machine remove the false floor plate to access the brake pedal cable attachment point.
6
Remove the Cotter Key
(M)
and Clevis Pin
(N)
and separate the cable from pedal lever. Next loosen the cable conduit fitting Nuts
(O)
(located
underneath machine) and pull the cable completely out from the bottom side of the chassis.
7
Reinstall new cable, follow above steps in reverse order then adjust cable for 1" (25 mm) of pedal travel.
FIGURE 3
revised 12/02
