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NIKKARI SSBC, Instruction Manual

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NIKKARI SSBC Instruction Manual Download Page 33

33

5.3  As Necessary

5.3.1 Replacement of Nylon Line

Set the start/stop switch to OFF (O side) to stop the engine.

Put on gloves.

Press retaining pawls [1] (at 2 places) 
inward and remove cover [2].

Remove spool [3].

When nylon line on the spool is almost exhausted.

(1)  Remove remaining line from spool.
(2)  Wind new line according to the procedures 7 and beyond.

When the line on the spool is melted and stuck.

(1)  Remove the entire line while peeling off the melted and stuck portion.
(2)  Wind the removed line anew according to procedures 7 and beyond.

1

2

[1]

[2]

3

[3]

4

5

Summary of Contents for SSBC

Page 1: ...1 Name of Parts and Their Functions 15 2 2 Specification 15 2 3 Attached Material 16 2 4 Option to be separately sold 16 2 5 Model and Position of Serial No 17 2 6 Consumables 17 3 Installation and Adjustment 18 3 1 Installation Method 18 3 2 Installation of blade guard for Australia only 21 3 3 Installation of Nylon Cutter 22 4 Operation 23 4 1 Transporting method 23 4 2 Pre operation Check 25 4 ...

Page 2: ...ts In this instruction manual the word cutting parts is used as a general term of blades such as nylon cutters and iron blades option When describing the contents specific to the iron blade option the word iron blade option is used to identification Refer to the powerhead manual for further information on handling the powerhead When handling the brush cutter observe all the applicable safety rules...

Page 3: ...is instruction manual is copyrighted and all rights are reserved This instruction manual in whole or part may not be copied translated or reproduced to any electronic medium or machine readable without prior written consent from NIKKARI The contents described in this instruction manual and powerhead manual are subject to change without prior notice Illustrations or figures shown in this instructio...

Page 4: ...ous injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided could result in mild to moderate injury or property damage Note Indicates to emphasize important information or provide helpful information Meanings of symbols Caution Sign Indicates that hazardous situa...

Page 5: ...new ones from the sales agency and attach them in accordance with the Attached Location and Warning Labels Attached Location and Warning Labels 1 3 2 4 5 6 9 8 7 10 1 Carefully check the right warning labels and observe them 2 Be sure to read the instruction manual and completely understand it before use 3 Wear personal protective equipment for eyes ears and head during operation 4 Wear protective...

Page 6: ... attachment The attachment will come off resulting in a serious accident Do not use the brush cutter for any purpose other than the grass cutting Otherwise it could cause unexpected injury and damage the brush cutter Do not allow minors to operate the brush cutter It could cause a serious accident Do not modify the brush cutter It could deteriorate the performance resulting in a serious accident d...

Page 7: ... operate the brush cutter near the electric cable Otherwise an electric shock will be caused Make sure that the brush cutter is operated normally or there is not any part missing or cracking before starting the operation Especially check looseness of the connections screws and nuts and fuel leakage Otherwise a serious accident could result Before starting the operation or when hitting the brush cu...

Page 8: ...red gravel stone etc could cause damage Check if there is any obstacle empty cans wires pebbles bands etc or not If there is any obstacle remove it before operating the brush cutter Scattering of the broken pieces of the damaged blade etc could result in injury accident Foreign substance such as wires and bands could be caught in the blade breaking the blade or gears 1 2 4 Precautions at Start up ...

Page 9: ...long time If it is operated continuously for a long time vibration induced white finger could be developed Do not operate the brush cutter by one hand You could drop the brush cutter or get contact with the cutting part by inappropriate handling resulting in accident If the cutting part starts moving while idling do not use the brush cutter Otherwise an accident could happen Do not cut grass at th...

Page 10: ...g part is completely stopped When the rotating speed of the engine increases hands or fingers could be severed by the cutting part When the cutting part is tangled with bands wires and grasses etc remove these things If the cutting part is used under such a condition the sealing will come off which could cause injury 1 2 6 Precautions for Maintenance Contact the sales agency for sharpening of a ir...

Page 11: ... appropriate clothes and personal protective equipment Otherwise it could cause injury Before transporting the brush cutter stop the engine and make the cutting part stopped For iron blade option install the transportation guard option Body hands or fingers could be severed or objects could be damaged by contact with the cutting part When transporting the brush cutter install it to a harness or ke...

Page 12: ... blade option while the operator is falling down or tumbling When storing the attachment store it in the place out of reach of children and animals Otherwise it could cause injury to an operator due to contact with the iron blade option or even serious injury by getting contact with the iron blade option while the operator is falling down or tumbling 1 2 10 Precautions for Grease Store the grease ...

Page 13: ...werhead manual for details 1 3 2 Safety Devices Quick Release In case of an accident or abnormality the brush cutter can be released from the harness by using the quick release device Refer to the powerhead manual for details 1 3 3 Protective Guard Transportation Guard Option For iron blade option install the transportation guard to the brush cutter for transporting or storing to prevent an accide...

Page 14: ...en the cuffs or hems 1 5 Noise There is a danger that a person might suffer permanent hearing loss by the sound from the brush cutter A person operating the brush cutter must use ear protection equipment including an ear muffler A person using the brush cutter frequently must undergo a hearing test However take care when wearing the ear protection equipment Your ability to hear shouts or alarms is...

Page 15: ...cutting section Changes the transmission angle of the power from the power transmission shaft to decelerate 4 Blade guard Guards from objects such as grasses stones and sands scattered by the nylon cutter This also cuts nylon lines of the nylon cutter into the same length 5 Shaft tube It is the main frame The power transmission shaft is inside this tube 2 2 Specification Standard Specification Ite...

Page 16: ...ralia only Fixed screw for Australia only 4 pcs 2 4 Option to be separately sold Note Optional parts differ depending the destination or specification When using the iron blade designed to be used in Australia check with the manual for the blade kit for Australia For part No contact the sales agency Blade guard for iron blade Iron blade Blade cap Nut cover The shape differs depending on the specif...

Page 17: ...10 Service after Sales You will need this serial No when ordering parts and when making technical or warranty inquiries Note The model code is 4 digit numeric number for management The model code is different from the model name 2 6 Consumables The following is the consumables of this attachment Contact the sales agency for the replacement Cap Cutting knife for Australia for Europe Blade holder Ny...

Page 18: ...ead Do not install any unapproved powerhead to the attachment The attachment could come off during use resulting in a serious accident The attachment can be installed only to our approved equipment shown below For detail refer to the table below Manufacturer Our approved powerhead Thai Honda Manufacturing Co Ltd UMC425E Thai Honda Manufacturing Co Ltd UMC435E Thai Honda Manufacturing Co Ltd UMC425...

Page 19: ...gn the boss protrusion 2 at the end of the pipe with the slit of the joint case 3 and insert it to the label 4 position Make sure that the positioning knob 5 is lowered to the original position and then tighten the knob bolt 1 of powerhead connections 1 4 3 1 2 3 4 2 5 1 3 ...

Page 20: ...tated both clockwise and counterclockwise by 90 Pull out the shaft tube 6 If the shaft tube is hard to remove hold it so that the attachment is parallel to the pipe of the powerhead and then pull out it Turn the positioning knob 5 until it comes to the center When the positioning knob is returned to the center it will be released downward 1 1 5 2 5 6 3 4 ...

Page 21: ...utter attachment for Europe the blade guard is already installed Do not remove the scattering prevention cover If the blade guard is damaged contact teh sales agency Set the start stop switch to OFF O side to stop the engine Remove the attachment from the powerhead Put on gloves Install the blade guard for Australia 2 and the plate 3 and fix it to the gear case 1 by tightening with the fixed screw...

Page 22: ...to OFF O side to stop the engine Remove the attachment from the powerhead Put on gloves Remove the foreign objects such as grasses and stones accumulated in the part A of the gear case 1 Note If the operation is kept with the foreign objects accumulated the gear case could be damaged resulting in serious injury Put the blade holder 2 on the output shaft 3 Insert the L type wrench 5 into the hole 6...

Page 23: ...ds or fingers could be severed or objects could be damaged by contact with the cutting part When transporting the brush cutter install it to a harness or keep the balance with the shaft tube Otherwise the brush cutter could fall off resulting in injury or damage of the brush cutter Remove obstacles and watch your step when transporting the brush cutter If the footing is insecure an accident due to...

Page 24: ...For iron cutter option install the transportation guard option When hand carrying the brush cuttter Install it to the harness or use the shaft tube to keep the balance with the shaft tube When transporting by truck etc 1 Remove the attachment from the powerhead 2 Put the brush cutter on the back of the truck and fix it so as not move 1 2 When hand carrying the brush cutter 3 4 ...

Page 25: ...heck if the start stop switch functions normally c Check the handle for dirt etc If it is dirty wipe it off Check if it is kept clean if there is no oil or resin adhering Check if it is dried d Check the idling status If it is faulty perform the steps described in the powerhead manual Check if the cutting part does not move during idling Check if the idling is normal e Tighten the nuts screws of c...

Page 26: ...If it is operated by more than one person it could be miss handled and it could contact with a person or objects resulting in accident For starting the brush cutter refer to the powerhead manual 4 3 2 Stop When the throttle trigger is released the engine power will decrease and the cutting part will stop operating However it will be operating for a while flywheel effect and the throttle will not s...

Page 27: ...k if the iron blade option is well balanced Make sure that an appropriate blade guard is installed Check of Work Area Check if there is no hard object such as metal shard which could damage the cutting part in the work area before starting operation Pay attention when operating the brush cutter near fences or poles Keep it away from fence edges cliffs and hard objects Take extreme care when operat...

Page 28: ...diately and make sure that there is no part cracking or lacking Even if the cutting part has superficial cracks instead of damage or wear replace the cutting part In case of an accident or abnormality the brush cutter can be released from the harness or shoulder harness by using the quick release ...

Page 29: ...ter stably during the operation by folding as follows Right hand Grip the control grip Left hand Grip the loop handle This also applies to left handers Always keep the machine away from your body Operating Method Before starting cutting operation raise the revolution speed of the nylon cutter to approximately 5 000 r min Low revolution speed makes tension of the nylon line insufficient resulting i...

Page 30: ... when removing the nylon line The nylon line could have been cut into pieces and they could scatter when removing the nylon line When nylon line becomes shortened run the engine at approx 6 000 rpm Then hit tap knob 1 of spool against the ground surface lightly and the line 2 is released from spool to come out Note If the nylon line does not come out or the nylon line entered into the cover even w...

Page 31: ...ing the work hands or fingers could be severed by the moving parts or cutting part Do not perform any maintenance or repair other than those described in the instruction manual Request the sales agency It could cause an accident Maintenance items for the attachment are described as follows For maintenance of the powerhead refer to the powerhead manual Maintenance List Item Daily Every 20 hours or ...

Page 32: ... screws and nuts for looseness If any tighten it securely 5 1 3 Removal of Foreign Objects Remove the foreign objects attached to the part A of gear case refer to 3 2 Installation of Nylon Cutter and the engine When the cutting part is tangled with bands wires and grasses etc remove these things 5 2 Every 20 Hours or 3 Months 5 2 1 Greasing Apply grease from the grease nipple every 20 hours Use MO...

Page 33: ... remove cover 2 Remove spool 3 When nylon line on the spool is almost exhausted 1 Remove remaining line from spool 2 Wind new line according to the procedures 7 and beyond When the line on the spool is melted and stuck 1 Remove the entire line while peeling off the melted and stuck portion 2 Wind the removed line anew according to procedures 7 and beyond 1 2 1 2 3 3 4 5 ...

Page 34: ...ool in the winding direction for the line LH Note Wind the nylon line tidy Take care not to wind irregularly When the line 4 is wound to the end hook both line ends into respective notch 5 of spool for retaining tentatively the line while leaving line 4 ends approximately 10cm beyond notch Align notches of spool for the line with groove of eyelets and fit spool cover 5 4 12cm 6 7 5 4 8 9 ...

Page 35: ...th recesses of housing 2 Press pawls of housing into respective window 6 of cover until the pawls are firmly fitted into the windows Note Make sure each outer periphery of pawls of housing spreads almost fully up to the outer periphery of respective widow of cover If they are loosely fitted and the cutting head is turned cover or inside components can fly off which is dangerous 4 10 11 6 ...

Page 36: ...he environment Wear gloves when handling the cutting part during the replacement etc Otherwise hands or fingers could be severed by the cutting part For iron blade option when storing the attachment install the transportation guard option to the iron blade option Otherwise it could cause injury to an operator due to contact with the iron blade option or even serious injury by getting contact with ...

Page 37: ...g method refer to the powerhead manual Remove the attachment from the powerhead Check if the cutting part 1 is not damaged For iron blade option install the transportation guard option 2 Insert the hook 5 of the pipe cap 4 into the hole of the shaft tube 3 Insert the pipe cap 4 into the shaft tube 3 1 1 2 2 3 4 3 5 4 4 3 5 ...

Page 38: ...c Store the brush cutter in the following place a Locked place b High place out of reach of children and other unauthorized person c Dried and cool dark place 7 Waste Disposal For disposal observe the standards and regulations of your region If there is any question contact the sales agency 6 7 8 ...

Page 39: ...ralia refer to the manual of the blade kit designed to be used in Australia Stop the engine and pull out the brush cutter attachment from the powerhead Put on gloves Remove the nylon cutter 1 Loosen the fixed screw for nylon cutter guard 2 and remove the nylon cutter guard 3 from the blade guard 4 Note The fixed screw for nylon cutter guard 2 cannot be removed from the nylon cutter guard 3 Store t...

Page 40: ...the boss of the blade holder Otherwise a serious injury or damage of the brush cutter could be caused due to excessive vibration or looseness of the nut Install the blade cap B and nut cover C Insert the L wrench 9 into the hole 8 for fixing the gear case 6 to align with the groove or hole of the blade holder 7 Turn the nut D with a combination wrench counterclockwise to fix them to the output sha...

Page 41: ...ibration is too large Poor balance of attachment Contact the sales agency Mis installation of attachment Check the installed status Looseness of connection of attachment Contact the sales agency Shaft tube is bent Contact the sales agency Cutting part is cracked or broken Contact the sales agency Screws nuts at the handle mounting parts are loosened Check the mounting screws nuts Exhaust sound is ...

Page 42: ...Contact for Repair Contact the sales agency from which you purchased the brush cutter for repair Record serial No See 2 5 Position of Model Code and Serial No in the space below You will need this serial No when ordering parts and when making technical or warranty inquiries Required information Name of product Brush cutter attachment Model code Serial No SBCE SBCU Purchased date Sales agency which...

Page 43: ...ear m s2 5 8 6 8 Uncertainty 2 3 2 7 c Measured sound pressure level in accordance with 2006 42 EC Applies to Europe only Nylon cutter dB A 97 97 Uncertainty 1 1 d Measured sound power level in accordance with 2000 14 EC Applies to Europe only Nylon cutter dB A 111 110 Uncertainty 1 1 e Vibration levels in accordance with Australian Standard AS3575 amdt1 Applies to Australia only Nylon cutter Fron...

Page 44: ...e following standards have been applied EN ISO 12100 2010 EN ISO 11806 1 2011 EN ISO 14982 2009 Approved Powerhead UMC425E UMC435E Guaranted sound power level in accordance with 2000 14 EC Use with UMC425E 112 dB A Use with UMC435E 111 dB A Issued at Hiroshi Sugimoto Japan on October 1st 2012 Name and position of the person that signs Hiroshi Sugimoto President Manufacturer s signature Person auth...

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