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Nederman FlexPAK 800, Setting Manual


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FlexPAK 800/1000

7

EN

English

PLC Settings manual

 

1 

Preface

 ................................................................................................................................................................................

9

2 

Safety

 ...................................................................................................................................................................................

9

2.1 

General

 ..............................................................................................................................................................

10

3 

PLC messages

 ................................................................................................................................................................

10

3.1 

Status messages

 ...........................................................................................................................................

10

3.1.1 

Nederman FlexPAK Off (Off mode)

 ........................................................................................

10

3.1.2 

FlexPAK Standby (Standby mode)

 ..........................................................................................

10

3.1.3 

Running (Running mode)

 ............................................................................................................

11

3.1.4 

FlexPAK Idling (Idling mode)

 ......................................................................................................

11

3.1.5 

Filter Cleaning

 ...................................................................................................................................

11

3.1.6 

Emptying preseparator

 ................................................................................................................

11

3.1.7 

Open Upper Slide Valve V12

 .....................................................................................................

11

3.1.8 

Close Upper Slide Valve V12

 .....................................................................................................

12

3.1.9 

Emptying bin TVFD Advanced

 ..................................................................................................

12

3.1.10 

Close Lower Slide Valve V11

 ...................................................................................................

12

3.1.11 

Flushing duct

 ...................................................................................................................................

12

3.1.12 

Isolation Damper Closing Duct

 .............................................................................................

13

3.1.13 

Emptying bin AEB flap valve

 ...................................................................................................

13

3.1.14 

Emptying bin TVFD simple

 ......................................................................................................

13

3.2 

Warning messages

 ......................................................................................................................................

13

3.2.1 

Time For service

 ...............................................................................................................................

13

3.2.2 

Warning! Main Filter Clogged

 ..................................................................................................

14

3.2.3 

Dustbin Full

 .........................................................................................................................................

14

3.2.4 

Bag Replacement Switch Activated

 .......................................................................................

14

3.2.5 

Warning Low Vacuum

 ...................................................................................................................

14

3.3 

Alarms

 ................................................................................................................................................................

15

3.3.1 

External Fire Alarm Explosion Detected

 .............................................................................

15

3.3.2 

Frequency Conv Alarm

 .................................................................................................................

15

3.3.3 

Emergency Stop Activated

 .........................................................................................................

15

3.3.4 

Low Pressure  or Duct Isolation Released

 .........................................................................

16

3.3.5 

Alarm! Hi Vacuum

 ...........................................................................................................................

16

3.3.6 

Exhaust Air Temp High

 .................................................................................................................

16

3.3.7 

Bag Replacement Switch Time Out

 .......................................................................................

16

3.3.8 

Alarm! Control Filter Clogged

 ...................................................................................................

17

3.3.9 

TVFD Alarm! Upper Slide Not Closed

 ...................................................................................

17

3.3.10 

TVFD Alarm! Upper Slide Not Open

 ...................................................................................

17

3.3.11 

TVFD Alarm! Lower Slide Not Closed

 ................................................................................

18

3.3.12 

TVFD Alarm! Lower Slide Not Open

 ...................................................................................

18

3.3.13 

TVFD Alarm! Slides In Open Position

 .................................................................................

18

3.3.14 

Alarm! Dustbin Full

 ......................................................................................................................

19

3.3.15 

Alarm! Main Filter Clogged

 .....................................................................................................

19

4 

PLC settings

 ....................................................................................................................................................................

20

4.1 

Find a parameter and set its value

 ....................................................................................................

20

4.2 

Parameter settings

 ......................................................................................................................................

21

4.2.1 

Adjust the time and date

 ............................................................................................................

21

4.2.2 

Set the weekly timer

 .....................................................................................................................

22

4.2.3 

H-Meter 1

 ............................................................................................................................................

23

4.2.4 

SSR_Time

 .............................................................................................................................................

23

4.2.5 

CoolTmr

 ................................................................................................................................................

24

Figures

 .................................................................................................................................................................................

4

Table of contents

Summary of Contents for FlexPAK 800

Page 1: ...Compact dust collectors FlexPAK 800 1000 All Models Software 2168209 X 2130066 01 2018 10 16 Original PLC Settings Manual EN PLC SETTINGS MANUAL PLC Settings Manual...

Page 2: ...FlexPAK 800 1000 2...

Page 3: ...FlexPAK 800 1000 3 Figures 4 English 7...

Page 4: ...mp 60 C ESC OK FlexPak Hi Vacuum Unit IDLING Time To StandBy 05 33m PS PS ESC OK Running kPA 20 DIRTm 09 00 s OTTmr 00 00 h Exhaust Air Temp 60 C ESC OK FlexPak Hi Vacuum Unit IDLING Time To StandBy 0...

Page 5: ...FlexPAK 800 1000 5 2...

Page 6: ...12 Duct Isolation Damper SFV2 Duct Isolation Damper Mechanical status Closing Time Extra delay timer to FC TL 2s TL 3s TH 2s TH 1s TL 3s 15s TH 2s TL 3s TH 2s T Approximately 22 seconds Filter Cleanin...

Page 7: ...stbin Full 14 3 2 4 Bag Replacement Switch Activated 14 3 2 5 Warning Low Vacuum 14 3 3 Alarms 15 3 3 1 External Fire Alarm Explosion Detected 15 3 3 2 Frequency Conv Alarm 15 3 3 3 Emergency Stop Act...

Page 8: ...2 36 IsoVDly 32 4 2 37 DuctIsoDamp 32 4 2 38 BLI Alarm 33 4 2 39 MFDPS Al 33 4 2 40 DPFClean 33 4 2 41 EmtyIdli 33 4 2 42 Clean cycle 34 5 Automatic bin emptying function 34 5 1 AEB Flap Valve settin...

Page 9: ...or note See the following examples WARNING Risk of personal injury Warnings indicate a potential hazard to the health and safety of personnel and how that hazard may be avoided CAUTION Risk of equipme...

Page 10: ...messages The following status messages give information about what mode the unit is in or what routine service is being performed See figure 1 for a chart that shows how FlexPAK moves between differe...

Page 11: ...goes into Standby mode The default setting is 12 minutes See Section 4 2 4 SSR_Time 3 1 5 Filter Cleaning The unit is cleaning its filter ESC OK Filter Cleanining Cycles 1 Elapsed 0 Clean 00 00 s Char...

Page 12: ...BIN Open Lower Slide Valve Remaing Time 02 00s Remaining Time The remaining time for the valve to open before the alarm is activated 3 1 10 Close Lower Slide Valve V11 The message appears when the TVF...

Page 13: ...ower Slide Valve Remaing Time 02 00s When the system is configured for an AEB Flap Valve the following message appears when BIN emptying is performed The message is displayed about Parameter AEB TVFD...

Page 14: ...ays the time until the unit is stopped 3 2 4 Bag Replacement Switch Activated The bag replacement switch SC2 is activated It shows the maximum allowed time to replace the dust bag and how much time is...

Page 15: ...problem Power supply fault There is a problem with the frequency converter PTC temp monitor detect an overheated motor ESC OK PTC Detect Hi Motor Temp or Inverter Fault Th 12 23 Unit is stopped Reset...

Page 16: ...Press OK to reset the alarm ESC OK Alarm Hi Vacuum Level 36 kPA Th 12 23 Unit is Stopped Reset OK 3 3 6 Exhaust Air Temp High The temperature of the air exiting the pump has exceeded the maximum allow...

Page 17: ...valve has not been activated as it should Something can be stuck in the upper slide valve The compressed air pressure hose has either been disconnected or the compressed air pressure is too low This...

Page 18: ...expired It can be caused by the following The lower slide valve has not been activated as it should Something can be stuck in the lower slide valve The compressed air pressure hose has either been dis...

Page 19: ...arm Dustbin Full Max Time lapsed Mo 09 50 Unit is Stopped Reset OK 3 3 15 Alarm Main Filter Clogged When the Delta pressure indicator is set the MFDPS Al timer starts to count down When the setting ti...

Page 20: ...to the date and time screen 2 Press Escape ESC to go to the main menu 3 Press the down arrow to go to Program Press OK OK to confirm 4 Select Set Parameter Press OK OK to confirm 5 Use the up or down...

Page 21: ...to go to the main menu 3 Pressthe down arrow to go to Setup Press OK OK to confirm 4 Pressthe down arrow to go to Clock Press OK OK to confirm 5 Pressthe down arrow to go to Set Clock Press OK OK to c...

Page 22: ...r Press OK OK to confirm 5 Use the up or down arrows to find WeekTmr Press OK OK to confirm 6 Use right left up and down arrows to select a value and change settings Press OK OK to confirm NOTE There...

Page 23: ...display to show only dashes However it is recommended that the timer function is used as this ensures that the unit is switched off even when a valve remains open for example over night NOTE If the we...

Page 24: ...H 05 00s TL 00 00s Ta 00 00 TH 5 seconds the Cleaning Valve V1in is opened for 5 seconds TH 0 is the default settting To activate CoolTM set CoolTM TH 0 seconds e g TH 5 TL 0 seconds The default setti...

Page 25: ...ay timer When the Main Filter Differential Pressure Sensor signal disappears MFDPS FC is activated and the delay timer for MFDPS FC has expired it activates automatic filter cleaning if DPFClean is ac...

Page 26: ...the last AEB was activated 4 2 15 BinOpnTm Menu for AEB Flap Valve simple TVFD and Preseparator opening cycle settings The values for TL and TH depend on which function is being used See Section 5 Aut...

Page 27: ...2 12 BLI Empt ESC OK LIAuto 1 1 Switch Off Switch Off is the default setting LiAuto is deactivated To activate LiAuto set Switch On 4 2 21 LSOTmr Menu for setting the amount of time the TVFD Solenoid...

Page 28: ...the unit goes into Off mode The default setting is 2 hours Ta 00 00 The elapsed time since the overtime timer started 4 2 24 FlushTmp Menu for temperature settings for regulating the fan s outgoing ai...

Page 29: ...This message is only used when TVFD advanced is activated See sections 3 3 9 TVFD Alarm Upper Slide Not Closed 3 3 10 TVFD Alarm Upper Slide Not Open 3 3 11 TVFD Alarm Lower Slide Not Closed 3 3 12 TV...

Page 30: ...atic bin emptying AEB TVFD Off Simple TVFD is selected AEB TVFD On AEB Flap Valve is selected When the AEB Flap Valve is activated the TVFD solenoid upper valve is closed and the unit s motor is slowe...

Page 31: ...al has disappeared and DIR_Time has expired If AEB TVFD is set to On in other words AEB Flap Valve opening is chosen the bin emptying sequence is also interlocked when there is a pilot signal to the u...

Page 32: ...r Cleaning Start Impulse was activated 4 2 36 IsoVDly IsoVDly T is used in ATEX applications IsoVDly T is a delay timer to ensure that the Duct Isolation Damper is closed until vacuum in the filter ho...

Page 33: ...K MFDPS Al 1 1 T 20 00m Ta 00 00m T 30 00m Time before MFDPS Al is activated The default is 30 minutes Ta 00 00 Elapsed time since the MFDPS signal disappeared 4 2 40 DPFClean Menu for activation and...

Page 34: ...DAdv Switch Off standard setting NOTE Presep overrides 2 above NOTE If TVFDAdv is activated Switch On TVFDAdv overrides 1 and 2 above 5 1 3 Timer Settings BinOpnTm TL Delay time to let the motor decre...

Page 35: ...5 3 1 Hardware Pre Separator 1 controlled by the V11 TVFD SLV Solenoid Lower Valve Pre Separator 2 controlled by the V12 TVFD SUV Solenoid Upper Valve 5 3 2 PLC Settings 1 Presep Softkey On standard...

Page 36: ...ime the unit goes into Off mode 6 Machining chips and swarf extraction If FlexPAK is used for machining chips and swarf extraction it is recommend that the unit be configured for this purpose See sect...

Page 37: ...1 13 and X1 14 with a jumper The unit goes into Running mode The motor starts the FCV closes and pressure is established in the system 3 Start the filter cleaning by pressing the filter cleaning butto...

Page 38: ...hCy2 T Timer Dual Function Control Flush Valve 2 or Duct Isolation Damper has output DO12 Terminal 64 and 65 This function is still in standard operation default setting is changed and adapt to the Du...

Page 39: ...tem that could create a reverse flow of air that triggers the Duct Isolation safety valve Attention Always set IsoVDly T timer to a time longer than ClenCyl TH parameter IsoVDly T ClenCyl TH X seconds...

Page 40: ...lution Increase Parameter TL 4 To short TL time FlexPak 800 35kPa After the first FC pulse and the FC valve has opened and closed again the motor runs on high speed until the vacuum reading has passed...

Page 41: ...FlexPAK 800 1000 41 EN Appendix A PLC setttings protocol Copy the PLC settings protocol fill it in and save it as a service record PLC setting Default value Customer specific value...

Page 42: ...FlexPAK 800 1000 EN 42 PLC setting Default value Customer specific value...

Page 43: ......

Page 44: ...www nederman com...

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