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National Instruments ECUTS-16000 User Manual Download Page 44

Table 7. Recommended ITA Components (Continued)

Vendor Part Number

Description

 

 

 

VPC

510 108 115

Mini Power module, ITA, 19 position

VPC

510 108 262 Micro power & micro coax, module, ITA, 90 series, 50 position

VPC

610 143 101 Micro power contact, ITA, 21 A, 12-14 AWG

VPC

610 141 101 Micro coaxial contact, ITA, RG316

VPC

610 115 124

Mini power contact, ITA, 65 A, 8 AWG

VPC

610 110 129

TriPaddle contact, ITA, 10 A, 14-18 AWG

VPC

610 138 109 QuadraPaddle contact, ITA, 5 A, 22-24 AWG

VPC

610 132 112

Mini Pneumatic, contact, ITA, Push-In Fitting, for 6 mm OD Tubing

VPC

610 132 106 Mini Pneumatic, contact, ITA, Hose Barb for 1/8" [3.2 mm] ID Tubing

Installing and Removing Components on the Mass Interconnect

Installing and removing ITA modules or receiver modules on the master interconnect requires a 3/32” ball-end hex bit that is at least 75 mm
(3.0 in) long.

NI recommends a Bondhus 0105 or a McMaster-Carr 6972A16. Because 3/32” sockets or nut drivers are not widely available, adapting this
tool to common hand or power tools may require a chuck adapter. NI recommends a Jacobs 30248 or McMaster-Carr 28055A71 chuck adapter.
Refer to the Virginia Panel Corporation 

9025 User Manual

 for torque values.

Using SLSC Fault Insertion Units in Test Programs

Managing SLSC Module Routing

You can use NI Switch Executive to configure signal routes through the SLSC-12251 and SLSC-12252 modules. The SLSC FIU modules
appear as IVI devices when creating new NI Switch Executive virtual devices.

To manage routes through SLSC modules, refer to the following documents:
•

To learn more about route configuration with SLSC modules, refer to 

I/O Organization

 in the 

SLSC-12251 and SLSC-12252 User Manual

.

•

To learn more about setting up channels, routes, route groups, and exclusions, refer to the 

NI Switch Executive Getting Started Guide

.

•

To learn more about using NI Switch Executive from TestStand to set up route signals before each test step and configuring steps in the
Switching Panel, refer to 

Switch Executive

 in the 

TestStand 2020 Help

.

Measuring Current on a Channel

The SLSC-12251 and SLSC-12252 modules provide current sensing on each DUT channel. The ECUTS includes additional instrumentation
necessary to perform current measurements.

To read the current from SLSC channels using the TestStand ECU Software Toolkit, complete the following steps.
1.

Open or create a sequence file in TestStand.

2.

Insert an 

SLSC FIU – Read Current

 step from 

IO Configuration»Instrument Control »SLSC 12251/2

 in the Insertion Palette pane.

3.

Configure the step in the Step Settings pane by selecting the Switch Executive Virtual Device associated with your SLSC module.

Note

 

Click the Switch Executive icon to open the selected Switch Executive Virtual Device in Switch Executive.

4.

Click the 

+

 button to add current measurement channels.

5.

Assign a numeric variable for each channel to which the data will be saved.

6.

Use the Limits tab to configure a comparison type for the step to pass/fail the step according to the acquired measurement.

Site Preparation

You must follow all safety and site requirements and instructions to properly set up, configure, and use the ECUTS.

Ensure the facility meets the following environmental, physical, and interface requirements before the ECUTS arrives.

ECUTS-16000/16001 User Manual

  | 

© National Instruments Corporation

  | 

43

Summary of Contents for ECUTS-16000

Page 1: ...d its features technical and programming concepts programming reference and syntax information operating instructions and more In this document the ECUTS 16000 and ECUTS 16001 are referred to collectively as ECUTS ECUTS 16000 16001 User Manual ...

Page 2: ...Component Locations 15 Power States 21 Using the Mass Interconnect 22 Using SLSC Fault Insertion Units in Test Programs 43 Site Preparation 43 ECUTS 16000 Environmental Physical and Interface Requirements 44 ECUTS 16001 Environmental Physical and Interface Requirements 45 Ventilation Clearances 45 Getting Started 45 Receiving the ECUTS 45 Setting up the ECUTS 48 Bringing Up the ECUTS 48 Basic Proc...

Page 3: ...ety Environmental and Regulatory Information or ECUTS 16001 Safety Environmental and Regulatory Information document for safety information Hardware Overview The ECUTS uses the NI PXI platform SLSC and modular instruments to enable the measurement and analysis capabilities required for your DUTs Use the mass interconnect and an interchangeable test adapter ITA to connect the ECUTS to the DUT ECUTS...

Page 4: ... Channel 200 MHz bandwidth 14 bit oscilloscope 2 total PXIe 5413 20 MHz 2 channel 16 bit waveform generator PXIe 5433 2 Channel 80 MHz bandwidth 16 bit waveform generator 4 total PXIe 6366 8 AI 16 bit 2 MS s ch 2 AO 24 DIO multifunction I O module PXIe 6386 8 AI 16 bit 14 MS s ch 2 AO 24 DIO PXI multifunction I O module 4 PXIe 6738 1 MS s 16 bit analog output 2 PXIe 8510 6 Port vehicle multiprotoc...

Page 5: ...tion Test Rack RMX 10011 Custom ATE Core Configurations assembly mid power 40U with included Power distribution unit PDU Power entry panel PEP Ethernet switch Fan panel PXI Components PXIe 1084 and or PXIe 1095 18 Slot 17 hybrid slots up to 4 GB s PXI chassis 18 Slot 5 Hybrid Slots 11 PXI express slots 1 PXI express system timing slot up to 24 GB s PXI chassis PXIe 8861 2 8 GHz quad core Intel Xeo...

Page 6: ... J3 J8 switch slot PXIe 4322 16 Bit 8 channel 250 kS s Ch Ch isolated analog output module 2 total PXIe 5105 8 Channel 60 MHz bandwidth 12 bit oscilloscope PXIe 5110 2 Channel 100 MHz bandwidth 8 bit oscilloscope PXIe 5163 2 Channel 200 MHz bandwidth 14 bit oscilloscope 2 total PXIe 5413 2 Channel 20 MHz bandwidth 16 bit waveform generator PXIe 5433 2 Channel 80 MHz bandwidth 16 bit waveform gener...

Page 7: ... 160 24 ECUTS 16000 Rack Mount Electronic Loads The ECUTS 16000 includes one electronic load mainframe and up to four RMX 4003 or RMX 4005 electronic load devices The IP address assigned to the electronic load instrumentation is 169 254 160 30 Power Distribution Unit The ECUTS 16000 contains one power distribution unit PDU that takes input power and distributes AC and DC power to the ECUTS 16000 c...

Page 8: ...nt J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19 J20 J21 J22 J23 J24 J25 Power Supply Electronic Load 8 A Load Switching 8 A Fault Insertion Unit Interlock Ethernet DIO GPIB 30 A Load Switching Pneumatic SMIO PSU AI AO SMU DMM 8 A Load Switching Scope FGEN DC Supplies SPST RS 232 CAN LIN AO SWITCH DMM AO SWITCH DMM AO SWITCH DMM 30 A Load Switching Pneumatic 30 A Load Switchin...

Page 9: ...ustomize and implement instrument control applications Debugging NI provides several options for debugging instruments DUTs test applications and code modules Use the soft front panels SFPs included with most NI modular instruments to troubleshoot and debug your instrument or DUTs Use InstrumentStudio to debug instruments while controlling them from test sequences in TestStand Use the built in too...

Page 10: ...yboard Ethernet Switch Power Distribution Unit AC PXI Secondary USB Hub ECUTS 16001 Block Diagram Key Hardware Populated as Required Required Harware Block Optional Hardware Block Power Signal ECUTS 16000 Component Locations Refer to the following figures to locate internal and external ECUTS 16000 components ECUTS 16000 16001 User Manual National Instruments Corporation 9 ...

Page 11: ...Figure 3 ECUTS 16000 Front Exterior 1 2 3 4 1 Emergency Power Off EPO Panel 2 Cable Brush Panel 3 Mass Interconnect 4 Exhaust Panel for Electronic Loads Optional 10 ni com ECUTS 16000 16001 User Manual ...

Page 12: ...onitor Not Shown 3 5 6 4 3 2 1 1 PXI Instrumentation 2 PXI Controller 3 RMX Power Supplies RMX 410x 4 Power Distribution Unit PDU 5 SLSC 12001 6 RMX Load Mainframe RMX 4002 ECUTS 16000 16001 User Manual National Instruments Corporation 11 ...

Page 13: ...Figure 5 ECUTS 16000 Left Side Interior Monitor Not Shown 1 2 1 PXI 4112 Power Supplies Optional 2 USB 6363 Multifunction I O Module Optional 12 ni com ECUTS 16000 16001 User Manual ...

Page 14: ...Figure 6 ECUTS 16000 Right Side Interior Monitor Not Shown 2 1 1 NI XNET Transceiver Cables Optional 2 PXI 4112 Power Supplies Optional ECUTS 16000 16001 User Manual National Instruments Corporation 13 ...

Page 15: ...ior 5 6 7 4 1 2 3 1 Monitor 2 Monitor Arm and Keyboard Tray 3 Removable Rear Panel Door 4 Rear Cable Entry Brush Panel 5 Panel Pneumatic Air Port 6 Power Entry Panel PEP 7 Air Intake and Filter 14 ni com ECUTS 16000 16001 User Manual ...

Page 16: ...Distribution Unit PDU 5 SLSC Chassis 6 PS 16 7 Multioutlet 8 RMX Power Supplies 9 RMX 4002 Load Mainframe 10 RMX 400x Electronic Load Devices ECUTS 16001 Component Locations Refer to the following figures to locate internal and external ECUTS 16001 components ECUTS 16000 16001 User Manual National Instruments Corporation 15 ...

Page 17: ...Figure 9 ECUTS 16001 Front Exterior 1 2 4 5 3 1 Monitor 2 Cable Brush Panel 3 Emergency Power Off EPO Button 4 Folding Keyboard and Mouse Tray 5 Mass Interconnect 16 ni com ECUTS 16000 16001 User Manual ...

Page 18: ... 4 5 6 7 7 1 Power Entry Panel PEP 2 Seconday PXI Chassis Optional 3 Primary PXI Chassis 4 Primary Power Distribution Unit PDU 5 SLSC Chassis 6 Secondary PDU 7 RMX Power Supplies ECUTS 16000 16001 User Manual National Instruments Corporation 17 ...

Page 19: ...1 ECUTS 16001 Left Side Interior 2 3 4 1 1 Secondary PXI Chassis Optional 2 Primary PXI Chassis 3 PXI 4112 Power Supplies Optional 4 Secondary Power Distribution Unit PDU 18 ni com ECUTS 16000 16001 User Manual ...

Page 20: ... Side Interior 1 2 4 3 1 Secondary PXI Chassis Optional 2 Primary PXI Chassis 3 NI XNET Transceiver Cables Optional 4 USB 6363 Multifunctional I O Module Optional ECUTS 16000 16001 User Manual National Instruments Corporation 19 ...

Page 21: ...10 4 8 1 Power Entry Panel PEP 2 Secondary PXI Chassis Optional 3 USB Hub 4 Primary PXI Chassis 5 Primary Power Distribution Unit PDU 6 SLSC Chassis 7 Ethernet Switch 8 PS 17 9 Secondary PDU 10 RMX Power Supplies 20 ni com ECUTS 16000 16001 User Manual ...

Page 22: ...out of the PDU When the ECUTS is in standby MAINs power is connected to the PEP and the main breaker on the PEP is in the on position but the main power switch on the EPO panel is off Emergency power off EPO Pressing the EPO button immediately cuts AC power from the PEP and PDU s The ECUTS will power back on once the EPO button is released unless the main power switch or main breaker are turned of...

Page 23: ... QuadraPaddle 192 pins J9 VPC Mini Power 19 pins J10 VPC Mini Power 19 pins J11 J12 VPC TriPaddle 96 pins J13 J14 VPC TriPaddle 96 pins J15 J16 VPC Mini Power 19 pins J17 J18 VPC QuadraPaddle 192 pins J19 VPC QuadraPaddle 192 pins J20 VPC QuadraPaddle 192 pins J21 VPC QuadraPaddle 192 pins J22 VPC Micro Power 50 pins J23 VPC QuadraPaddle 192 pins J24 VPC TriPaddle Mini Power 16 16 pins J25 Mass In...

Page 24: ...P6 COM P6 VCC P6 GND P6 GND P6 GND 30 P6 4 P6 5 P6 6 P6 7 31 P7 0 P7 1 P7 2 P7 3 32 P7 COM P7 VCC P7 GND P7 GND P7 GND 33 P7 4 P7 5 P7 6 P7 7 34 P6 5V P7 5V 35 SHIELD 36 Reserved Reserved RX TX 37 Reserved Reserved RX TX 38 SHIELD 39 Reserved Reserved RX TX 40 Reserved Reserved RX TX 41 42 CHSGND CHSGND CHSGND CHSGND 43 PPS Interlock 12 V Interlock 24 V Interlock User Interlock Interlock 44 PPS In...

Page 25: ...4 SENSE1 A5 LOAD2 B5 SENSE2 A6 LOAD2 B6 SENSE2 A7 LOAD3 B7 SENSE3 A8 LOAD3 B8 SENSE3 A9 LOAD4 B9 SENSE4 A10 LOAD4 B10 SENSE4 A11 LOAD5 B11 SENSE5 A12 LOAD5 B12 SENSE5 A13 LOAD6 B13 SENSE6 A14 LOAD6 B14 SENSE6 A15 LOAD7 B15 SENSE7 A16 LOAD7 B16 SENSE7 24 ni com ECUTS 16000 16001 User Manual ...

Page 26: ...2 COM31 COM33 COM36 COM38 23 CH31 CH33 CH36 CH38 24 COM34 CH34 COM39 CH39 25 COM40 COM42 COM45 COM47 26 CH40 CH42 CH45 CH47 27 COM41 COM43 COM46 COM48 28 CH41 CH43 CH46 CH48 29 COM44 CH44 COM49 CH49 30 COM50 COM52 COM55 COM57 31 CH50 CH52 CH55 CH57 32 COM51 COM53 COM56 COM58 33 CH51 CH53 CH56 CH58 34 COM54 CH54 COM59 CH59 35 COM60 COM62 COM65 COM67 36 CH60 CH62 CH65 CH67 37 COM61 COM63 COM66 COM68...

Page 27: ...e PXIe 2527 Topology Figures Below MUX_1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 See PXIe 2527 Topology Figures Below MUX_2 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 AO AO0 AO0 AO3 AO2 AO1 AO3 AO2 AO1 AO4 AO7 AO6 AO5 AO5 AO7 AO6 AO4 26 ni com ECUTS 16000 16001 User Manual ...

Page 28: ...2 21 41 CH 25 CH 27 CH 29 CH 31 22 42 CH 57 CH 59 CH 61 CH 63 23 43 24 44 Figure 20 J3 J8 Pin Map when Populated with a PXIe 2527 2 Wire Topology MUX_1 MUX_2 A B C D 5 25 CH 0 CH 2 CH 4 CH 6 6 26 CH 0 CH 2 CH 4 CH 6 7 27 CH 1 CH 3 CH 5 CH 7 8 28 CH 1 CH 3 CH 5 CH 7 9 29 CH 8 CH 10 CH 12 CH 14 10 30 CH 8 CH 10 CH 12 CH 14 11 31 CH 9 CH 11 CH 13 CH 15 12 32 CH 9 CH 11 CH 13 CH 15 13 33 COM 0 COM 1 S...

Page 29: ...0 CH 8A CH 10A CH 12A CH 14A 11 31 CH 9A CH 11A CH 13A CH 15A 12 32 CH 9A CH 11A CH 13A CH 15A 13 33 COM 0A COM 0B SHIELD 14 34 COM 0A COM 0B 15 35 CH 0B CH 2B CH 4B CH 6B 16 36 CH 0B CH 2B CH 4B CH 6B 17 37 CH 1B CH 3B CH 5B CH 7B 18 38 CH 1B CH 3B CH 5B CH 7B 19 39 CH 8B CH 10B CH 12B CH 14B 20 40 CH 8B CH 10B CH 12B CH 14B 21 41 CH 9B CH 11B CH 13B CH 15B 22 42 CH 9B CH 11B CH 13B CH 15B 23 43 ...

Page 30: ...31 C40 C42 C44 C46 32 C41 C43 C45 C47 33 C41 C43 C45 C47 34 R2 R2 R3 R3 35 C48 C50 C52 C54 36 C48 C50 C52 C54 37 C49 C51 C53 C55 38 C49 C51 C53 C55 39 R0 R0 R1 R1 40 C56 C58 C60 C62 41 C56 C58 C60 C62 42 C57 C59 C61 C63 43 C57 C59 C61 C63 44 R2 R2 R3 R3 45 AO 46 47 48 1 Matrix rows and columns are duplicated across the mass interconnect pinout as follows Row 0 is duplicated on A9 B9 A19 B19 A29 B2...

Page 31: ...0 C22 36 C16 C18 C20 C22 37 C17 C19 C21 C23 38 C17 C19 C21 C23 39 R4 R4 R5 R5 40 C24 C26 C28 C30 41 C24 C26 C28 C30 42 C25 C27 C29 C31 43 C25 C27 C29 C31 44 R6 R6 R7 R7 45 AO 46 47 48 1 Matrix rows and columns are duplicated across the mass interconnect pinout as follows Row 0 is duplicated on A9 B9 and A19 B19 Row 1 is duplicated on C9 D9 and C 19 D19 Row 2 is duplicated on A14 B14 and A24 B24 Ro...

Page 32: ...C5 C7 28 C1 C3 C5 C7 29 R8 R8 R9 R9 30 C8 C10 C12 C14 31 C8 C10 C12 C14 32 C9 C11 C13 C15 33 C9 C11 C13 C15 34 R10 R10 R11 R11 35 C0 C2 C4 C6 36 C0 C2 C4 C6 37 C1 C3 C5 C7 38 C1 C3 C5 C7 39 R12 R12 R13 R13 40 C8 C10 C12 C14 41 C8 C10 C12 C14 42 C9 C11 C13 C15 43 C9 C11 C13 C15 44 R14 R14 R15 R15 45 AO 46 47 48 1 Matrix rows and columns are duplicated across the mass interconnect pinout as follows ...

Page 33: ... LOAD7 18 LOAD8 LOAD10 19 LOAD9 LOAD11 20 LOAD12 LOAD14 21 LOAD13 LOAD15 22 23 BUS A BUS B 24 25 DUT0 DUT2 FIU_2 26 DUT1 DUT3 27 DUT4 DUT6 28 DUT5 DUT7 29 DUT 8 DUT10 30 DUT9 DUT11 31 DUT12 DUT14 32 DUT13 DUT15 33 34 LOAD0 LOAD2 35 LOAD1 LOAD3 36 LOAD4 LOAD6 37 LOAD5 LOAD7 38 LOAD8 LOAD10 39 LOAD9 LOAD11 40 LOAD12 LOAD14 41 LOAD13 LOAD15 42 43 BUS A BUS B 44 45 AO0 AO1 AO2 AO3 AO 46 AO0 AO1 AO2 AO...

Page 34: ... Pneumatic Pneumatic 2 DUT0 FIU 3 DUT1 4 DUT2 5 DUT3 6 DUT4 7 DUT5 8 DUT6 9 DUT7 10 LOAD0 11 LOAD1 12 LOAD2 13 LOAD3 14 LOAD4 15 LOAD5 16 LOAD6 17 LOAD7 18 ABA 19 ABB ECUTS 16000 16001 User Manual National Instruments Corporation 33 ...

Page 35: ...2 DUT14 79 FIU 3 DUT14 16 FIU 1 DUT15 48 FIU 2 DUT15 80 FIU 3 DUT15 17 FIU 1 LOAD0 49 FIU 2 LOAD0 81 FIU 3 LOAD0 18 FIU 1 LOAD1 50 FIU 2 LOAD1 82 FIU 3 LOAD1 19 FIU 1 LOAD2 51 FIU 2 LOAD2 83 FIU 3 LOAD2 20 FIU 1 LOAD3 52 FIU 2 LOAD3 84 FIU 3 LOAD3 21 FIU 1 LOAD4 53 FIU 2 LOAD4 85 FIU 3 LOAD4 22 FIU 1 LOAD5 54 FIU 2 LOAD5 86 FIU 3 LOAD5 23 FIU 1 LOAD6 55 FIU 2 LOAD6 87 FIU 3 LOAD6 24 FIU 1 LOAD7 56...

Page 36: ...AI7 25 AI4 AI5 AI6 AI7 26 COM4 COM5 COM6 COM7 27 PFI0 PFI1 28 CHSGND CHSGND PPS 29 OUT0 SENSE0 OUT1 SENSE1 30 OUT0 SENSE0 OUT1 SENSE1 31 32 AI0 AI1 AI2 AI3 SMIO 33 AI0 AI1 AI2 AI3 34 AIGND0 AIGND1 AIGND2 AIGND3 35 AI4 AI5 AI6 AI7 36 AI4 AI5 AI6 AI7 37 AIGND4 AIGND5 AIGND6 AIGND7 38 RESERVED APFI0 AO0 AO1 39 5V Shield AOGND0 AOGND1 40 P0 0 P0 1 P0 2 P0 3 41 DGND0 DGND1 DGND2 DGND3 42 P0 4 P0 5 P0 6...

Page 37: ...COM6 COM7 27 PFI0 PFI1 28 CHSGND CHSGND PPS 29 OUT0 SENSE0 OUT1 SENSE1 30 OUT0 SENSE0 OUT1 SENSE1 31 SHIELD AO PXIe 6738 32 AO0 AO1 AO2 AO3 33 A04 A05 A06 AO7 34 AOGND0_1 AOGND4_5 AOGND2_3 AOGND6_7 35 AO8 AO9 AO10 AO11 36 AO12 AO13 AO14 AO15 37 AOGND8_9_10 AOGND12_13 AOGND11 AOGND14_15 38 AO16 AO17 AO18 AO19 39 5V DGND AOGN16_17 AOGND18_19 40 AO20 AO21 AO22 AO23 41 AOGND20_21 AOGND24_25 AOGND22_23...

Page 38: ...ND GND GND GND 24 AI4 AI20 AI12 AI28 25 AI4 AI20 AI12 AI28 26 GND GND GND PFIGND 27 PFI0 PFI1 28 CHSGND CHSGND PPS 29 OUT0 SENSE0 OUT1 SENSE1 30 OUT0 SENSE0 OUT1 SENSE1 31 SHIELD AI PXIe 4309 32 AI1 AI17 AI9 AI25 33 AI1 AI17 AI9 AI25 34 GND GND GND GND 35 AI5 AI21 AI13 AI29 36 AI5 AI21 AI13 AI29 37 AI2 AI18 AI10 AI26 38 AI2 AI18 AI10 AI26 39 N C SHIELD GND GND 40 A6 AI22 AI14 AI30 41 A6 AI22 AI14 ...

Page 39: ...1 36 CH0 J22_FGEN_1 20 CH1 4 CH1 37 CH1 21 CH2 5 CH2 38 PFI0 22 CH3 6 CH3 39 PFI1 23 CH4 7 CH4 40 CH0 J22_FGEN_2 24 CH5 8 CH5 41 CH1 25 CH6 9 CH6 42 PFI0 26 CH7 10 CH7 43 PFI1 27 PFI1 11 PFI1 44 28 12 ABA 45 ABB J12 FIU1 29 13 ABA 46 ABB J12 FIU2 30 14 ABA 47 ABB J12 FIU3 31 15 ABA 48 ABB J14 FIU1 32 16 ABA 49 ABB J14 FIU2 33 17 ABA 50 ABB J14 FIU3 38 ni com ECUTS 16000 16001 User Manual ...

Page 40: ... CH0 J22_FGEN_1 20 CH1 4 CH1 37 CH1 21 5 38 PFI0 22 6 39 PFI1 23 7 40 CH0 J22_FGEN_2 24 8 41 CH1 25 9 42 PFI0 26 10 43 PFI1 27 PFI0 11 PFI0 44 28 PFI1 12 ABA 45 ABB J12 FIU1 29 PFI2 13 ABA 46 ABB J12 FIU2 30 PFI3 14 ABA 47 ABB J12 FIU3 31 PFI1 15 ABA 48 ABB J14 FIU1 32 PFI2 16 ABA 49 ABB J14 FIU2 33 PFI3 17 ABA 50 ABB J14 FIU3 ECUTS 16000 16001 User Manual National Instruments Corporation 39 ...

Page 41: ...35 24 V COM 19 CH0 J22_SCOPE_2 3 CH0 J22_SCOPE_1 36 20 CH1 4 CH1 37 21 5 38 22 6 39 23 7 40 24 8 41 25 9 42 26 10 43 27 PFI0 11 PFI0 44 28 CLKIN 12 ABA 45 ABB J12 FIU1 29 13 ABA 46 ABB J12 FIU2 30 14 ABA 47 ABB J12 FIU3 31 CLKIN 15 ABA 48 ABB J14 FIU1 32 16 ABA 49 ABB J14 FIU2 33 17 ABA 50 ABB J14 FIU3 40 ni com ECUTS 16000 16001 User Manual ...

Page 42: ...CTS COM5 TXD 30 31 COM6 RXD COM6 DTR COM7 DTR COM7 RXD 32 COM6 RI COM6 DSR COM7 DSR COM7 RI 33 COM6 DCD COM6 RTS COM7 RTS COM7 DCD 34 COM6 TXD COM6 CTS COM7 CTS COM7 TXD 35 GND GND 36 COM8 RXD COM8 DTR COM9 DTR COM9 RXD 37 COM8 RI COM8 DSR COM9 DSR COM9 RI 38 COM8 DCD COM8 RTS COM9 RTS COM9 DCD 39 COM8 TXD COM8 CTS COM9 CTS COM9 TXD 40 41 CH0 CH1 CH2 CH3 J23_RELAY 42 COM0 COM1 COM2 COM3 43 CH4 CH5...

Page 43: ...5 25 module single tier VPC 410 112 198 Enclosure 25 module hinged cover plate 4 deep VPC 410 112 273 Enclosure 25 module hinged cover plate 8 deep VPC 410 112 823 Enclosure 25 module hinged cover plate for 9025TR VPC 410 114 004 Enclosure 25 module front mount sloped for 9025TR VPC 410 112 578 Protective cover 9025 9025VXI 9025TR ITA VPC 510 109 296 Strain relief plate for ITA modules VPC 510 104...

Page 44: ...out route configuration with SLSC modules refer to I O Organization in the SLSC 12251 and SLSC 12252 User Manual To learn more about setting up channels routes route groups and exclusions refer to the NI Switch Executive Getting Started Guide To learn more about using NI Switch Executive from TestStand to set up route signals before each test step and configuring steps in the Switching Panel refer...

Page 45: ...0 mm 23 in x 33 6 in x 56 5 in Optional Monitor Maximum Height 2080 mm 81 9 in Depth Including Optional 9025TR Platform 1650 mm 65 in Maximum Weight 240 kg 529 lb Do not obstruct the required clearances to ensure proper air flow Obstruction thresholds are measured from the test rack exterior Top 760 mm 30 in Front and Back 300 mm 12 in Provide AC power connection to facility power source Voltage 2...

Page 46: ...um Current 24 A Frequency 50 60 Hz Maximum Branch Circuit 32 A AC Inlet Type IEC 60309 2P E 6H 32 A Optional Provide connection to facility protective earth ground Optional Provide a clean dry compressed air connection Pneumatic Air Pressure Rating 100 PSI maximum Provide network connection 7 4 5 1 6 3 2 1 2 3 4 5 6 7 Ventilation Clearances The following clearances are required to ensure proper ai...

Page 47: ...discard any parts or packaging until you complete the ECUTS bring up and setup process Do not reject the ECUTS shipment 1 Before you open the crate inspect the tilt sensors on the sides of the crate Note A red sensor indicates that the sensor was activated during delivery Figure 38 ECUTS Shipping Crate Sensors 1 Tilt Sensor Sticker 2 Tilt Sensor 2 Inspect the crate for any damage 3 Review the pack...

Page 48: ...16000 is physically damaged Any additional materials or boxes are physically damaged The contents of the ECUTS 16000 crate do not match the sales agreement or packing list Unpacking the ECUTS 16001 Note The ECUTS 16001 shipping crate requires a clearance of at least 4 meters 13 ft in front of the crate to lay out the crate ramp and roll the ECUTS 16001 out of the crate Equipment Scissors knife or ...

Page 49: ...ady for use with facility compressed air Do not connect the ECUTS to the facility compressed air unless the pneumatics have been configured Equipment 6 mm outer diameter air hose 1 Connect a 6 mm outer diameter air hose to the pneumatic air port 2 Turn on the facility compressed air connected to the ECUTS Related Information Configuring Pneumatics on page 79 Bringing Up the ECUTS Powering On the E...

Page 50: ...d to the ECUTS before powering on the system 1 Verify that the main circuit breaker is in the On position on the PEP 2 Confirm that the primary EPO button is not engaged 3 Confirm that the programmed temperature shutoff value on the EPO panel thermostat is below the programmed temperature shutoff value 4 Flip the main power switch to the right to turn on the ECUTS Powering Off Caution To completel...

Page 51: ...CUTS descende sous 65 C avant d effectuer toute procédure de maintenance ou de réparation 1 Disconnect MAINs power from the PEP 2 Open the rear cabinet door 3 Press the red button on the bottom of each thermostat Note Thermostats must cool to 65 C before resetting 4 Restart the ECUTS using the Powering On procedure 5 Close and lock the rear cabinet door Maintenance Cleaning the Test Rack Exterior ...

Page 52: ...LSC 2 years RMX 4003 Electronic Load 1 year RMX 4005 Electronic Load 1 year Factors such as shelf life and storage temperature can affect an instrument s recommended calibration interval Refer to the specifications document for your instrument to calcuate the appropriate calibration interval Troubleshooting ECUTS Does Not Power On Check the power source connection and voltage supply Verify that th...

Page 53: ... mounting screws from the PXI instrument using the 2 Phillips screwdriver 10 Eject the PXI instrument from the chassis using the ejector handle 11 Slide the PXI instrument out of the chassis 12 Install the non terminal block replacement PXI instruments a With the ejector handle engaged slide the replacement PXI instrument into the appropriate chassis slot b Lock the replacement PXI instrument in t...

Page 54: ...wdriver 13 Connect all the cables to the replacement PXI instrument 14 Replace each filler panel between the keyboard tray and the EPO panel 15 Screw in the four filler panel screws on each filler panel using the 2 Phillips screwdriver 16 If you replaced the PXI controller refer to Configuring the PXI Controller ECUTS 16001 Replacing PXI Instrumentation in the Upper PXI Chassis Equipment 2 Phillip...

Page 55: ...tically and Obtain a DNS server address automatically g Click OK 3 Configure ethernet port 2 a Press Win R to launch Microsoft Run b Type ncpa cpl in the text box and click OK c Right click the Ethernet 2 adapter d Click Properties e Double click the Internet Protocol Version 4 TCP IPv4 option in the properties list f Select Use the following IP address g Type 169 254 160 2 in the IP address text ...

Page 56: ...X power supplies 21 Connect the sense connector from the rear of RMX power supplies 22 Connect the power ting terminal connectors to the rear of the RMX power supplies 23 Turn on the power switch on the front of all the RMX power supply 24 Tighten the screws securing the mass interconnect to the test rack using the 2 Phillips screwdriver 25 Replace each filler panel above the mass interconnect 26 ...

Page 57: ...he mass interconnect U6 U11 by removing their mounting screws and pulling them off of the system 3 Remove the filler panels above the mass interconnect 4 Using the flathead screwdriver turn the four quarter turn locks on each side panel of the test rack 5 Remove each side panel of the test rack 6 Turn off the power switch on the front of each of the RMX power supplies 7 Disconnect the power ring t...

Page 58: ...the front panel of the power supply and wait for IntF to appear on the voltage encoder b Press the voltage encoder c Turn the current encoder until LAn appears d Press the current encoder e Press the REM button f Turn the voltage encoder until IP appears on the voltage display g Press the voltage encoder h Turn the voltage encoder to view the IP address Note The voltage display will show IP1 IP4 w...

Page 59: ...vity of the chassis 7 Disconnect the fan harness plug from the fan receptacle 2 1 1 Fan Receptacle 2 Fan Harness Plug 8 Remove the PXI fan module assembly 9 Install the replacement PXI fan module assembly 10 Connect the fan harness plug to the fan receptacle 11 Screw in the eight 6 32 mounting screws and 8 32 ground screw to the rear of the chassis using the 2 Phillips screwdriver 1 3 N m 11 5 lb ...

Page 60: ...n assembly into the chassis side fan cavity 13 Screw in the two 2 56 side fan retention bracket mounting screws using the 2 Phillips screwdriver 0 6 N m 5 0 lb in 14 Pull the extra cable from the side fan assembly aside using the side fan assembly cutout 15 Place the extra cable into the chassis side fan cavity 16 Screw in the four 4 40 side fan mounting screws to the chassis using the 2 Phillips ...

Page 61: ...n panel using the 4 40 screws and the 2 Phillips screwdriver 11 Screw in the 4 40 standoff screws to the safety shutoff thermostats using the hex driver 12 Connect the fan assembly power supply cables to the WAGO nuts 13 Screw in the six screws to the top of the fan plate using the 1 Phillips screwdriver ECUTS 16000 Replacing the RMX Electronic Load Devices Equipment 2 Phillips screwdriver Flathea...

Page 62: ... and then press the HELP button to access the utility menu b Press the Interface Menu F3 button c Turn the selector knob until Interface is highlighted d Press and turn the selector knob until Interface is set to Ethernet e Press the selector knob to confirm the selection f Turn the selector knob until DHCP is highlighted g Press and turn the selector knob until DHCP is set to OFF h Press the sele...

Page 63: ...SB 6363 11 Connect the power cable to the USB 6363 12 Sit the test rack side panel back into the test rack 13 Turn the quarter turn locks test rack panel using the flathead screwdriver Replacing the SLSC Blowers Equipment 2 Phillips screwdriver Flathead screwdriver 1 Power off the ECUTS 2 Refer to Replacing the SLSC Chassis and complete the procedure 3 Insert the flathead screwdriver into the notc...

Page 64: ...Insert the flathead screwdriver into the spring clamp activation slot to open the corresponding connector terminal b Insert the new fan wire into the open connector terminal c Remove the flathead screwdriver from the activation slot to clamp the wire into place d Repeat steps a through c for each fan needing replacement 11 Route the fan wires between the fans Note For fan 3 route the wire beneath ...

Page 65: ... remove the screws from the top and bottom of the strain relief using the 2 Phillips screwdriver b Remove the 6 mm hex screws from the module using the 6 mm hex key c If necessary remove the 6 mm hex cap screws and slide out the adjacent modules 9 Slide the modules out of the mass interconnect 10 Cut the zip ties securing the strain relief plate to the cable 11 Remove the strain relief plate 12 Re...

Page 66: ...it the right panel back into the test rack 19 Turn the two quarter turn locks on the right panel of the test rack using the flathead screwdriver ECUTS 16001 Replacing the PXI 4112 Auxiliary Power Supplies Equipment 2 Phillips screwdriver Flathead screwdriver Scissors blade Zip ties 1 Power off the ECUTS 16001 2 Verify there is not an ITA or FDT connected to the ECUTS 16001 3 Turn the four quarter ...

Page 67: ...the Lower PXI Chassis for instructions on accesing PXI instrumentation IO 3 Open the rear cabinet door 4 Turn the four quarter turn locks on each side panel of the test rack using the flathead screwdriver 5 Pull the spring pin attached to the inside hinge of the rear cabinet door down until it detaches from the test rack 6 Tilt and remove the rear cabinet door from the test rack 7 Remove the groun...

Page 68: ... the test rack using the 2 Phillips screwdriver 13 Slide the mass interconnect out from the test rack 14 Disconnect the VDHCI connectors from the Rear Transition Interfaces RTIs on the back of the SLSC chassis 15 Disconnect the single pin connectors from the RTIs on the back of the SLSC chassis 16 Disconnect the power connector and ethernet cable from the rear of the SLSC chassis 17 While supporti...

Page 69: ...Ie 4112 c Remove the AC power cable from the auxiliary power supply 10 Remove the screws securing the PXIe 4112 auxiliary power supply bracket to the test rack using the 2 Phillips screwdriver 11 Remove PXIe 4112 auxiliary power supply bracket 12 Remove the two filler panels above the mass interconnect by unscrewing the screws with the 2 Phillips screwdriver 13 Loosen the screws securing the mass ...

Page 70: ...e PXI controller and navigate to My System Devices and Interfaces Network Devices 4 Select the SLSC chassis from the Network Devices menu 5 Navigate to Network Settings 6 Click Log In 7 Login using the following credentials Username admin Password leave blank 8 Select Static from the Configure IPv4 drop down menu 9 Enter 169 254 160 10 in the IPv4 Address text box 10 Enter 255 255 0 0 in the Subne...

Page 71: ... sides of the PDU using the 1 Phillips screwdriver 23 Install the PDU rear brackets and screw in the screws that secure the PDU rear brackets to the test rack using the 2 Phillips screwdriver 24 15 Install the PDU front brackets and screw in the screws securing the PDU front brackets to the test rack using the 2 Phillips screwdriver 25 Connect the PDU DC supply cables AC power cables and inhibit c...

Page 72: ...from the filler panels between the mass interconnect and EPO panel 4 Remove the screws from the keyboard tray using the 2 Phillips screwdriver 5 Remove the filler panels above the mass interconnect and keyboard tray 6 Turn the four quarter turn locks on the left and right panels of the test rack using the flathead screwdriver 7 Remove the left and right panels of the test rack 8 Disconnect the AC ...

Page 73: ... ground cable into the PEP 15 Torque the ground cable nut to the PEP using the adjustable wrench to 1 29 N m 11 5 lb in ECUTS 16001 Replacing the PEP Equipment 1 Phillips screwdriver 2 Philips screwdriver Adjustable wrench Hex driver 1 Power off the ECUTS 16001 2 Fold down the keyboard tray 3 Remove the filler panels between the keyboard tray and the EPO panel U23 U25 by unscrewing the screws usin...

Page 74: ...move the six screws on the fan plate using the 1 Phillips screwdriver 7 Move aside the fan plate to expose the top of the test rack 8 Disconnect the fan assembly power supply cables from the WAGO nuts 9 Remove the 4 40 standoff screws from the safety shutoff thermostats using the hex driver 10 Remove the fan plate from the test rack 11 Disconnect USB cables from the USB hub 12 Disconnect the power...

Page 75: ...bly power supply cables from the WAGO nuts 9 Remove the 4 40 standoff screws from the safety shutoff thermostats using the hex driver 10 Remove the fan plate from the test rack 11 Disconnect the ethernet cables from the ethernet switch 12 Disconnect the power from the ethernet switch 13 Remove the screws from the bracket securing the ethernet switch to the test rack using the 2 Phillips screwdrive...

Page 76: ...move the six screws on the fan plate using the 1 Phillips screwdriver 7 Move aside the fan plate to expose the top of the test rack 8 Disconnect the fan assembly power supply cables from the WAGO nuts 9 Remove the 4 40 standoff screws from the safety shutoff thermostats using the hex driver 10 Remove the fan plate from the test rack 11 Remove the ground cable nut from the PEP using the adjustable ...

Page 77: ...rom the PEP blue cables from the PXI controller 6 Remove the keyboard tray by unscrewing the 4 screws that hold it to the tester using a 2 Phillips screwdriver 7 Remove the two filler panels beneath the keyboard tray by unscrewing the screws securing them to the tester using the 2 Phillips screwdriver 8 Unplug the molex connector labeled EDR from the front of the PDU that runs from the EPO panel t...

Page 78: ...r entry panel 23 C Ambient 3 790 W 28 C Ambient 3 400 W 40 C Ambient 1 350 W The power dissipation for each subsystem is dependent on configuration and usage The table below shows the maximum power of each subsystem in the ECUTS 16000 Table 10 ECUTS 16000 Maximum Power Consumption and Dissipation Subsystem Maximum Consumption Maximum Dissipation Notes PXI 800 W 800 W Actual power varies with instr...

Page 79: ...acez et avant l assemblage du système configuré Caution If you remove equipment from the rack it may no longer be compliant with IEC 61010 1 stability standards Ensure that any modifications you make to the rack configuration maintains sufficient stability in accordance with IEC 61010 1 Any modifications made to the system not specified by the manufacturer may reduce the personal safety measures e...

Page 80: ...onment Ensure components added in the front of the test rack can pull cool air from outside the system and exhaust hot air through the hot air exhaust column However do not add additional air intake or exhaust panels to the front of the test rack as this may disrupt cooling elsewhere inside the system Do not block the air intake or exhaust path of any component that is part of the original shippin...

Page 81: ...g configuration such as from a second tier integrator because they were not provided by NI Please contact the responsible party first if you suspect the issue involves any of these items System Information Before submitting any type of support or service request collect the following information about your system from the system sticker Serial number Part number Model name Configuration name Syste...

Page 82: ...LAs and third party legal notices in the readme file for your NI product Refer to the Export Compliance Information at ni com legal export compliance for the NI global trade compliance policy and how to obtain relevant HTS codes ECCNs and other import export data NI MAKES NO EXPRESS OR IMPLIED WARRANTIES AS TO THE ACCURACY OF THE INFORMATION CONTAINED HEREIN AND SHALL NOT BE LIABLE FOR ANY ERRORS ...

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