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III

Safety Operation Precautions

WARNING for Operation

This machine must be operated by just one person at a time.

Various safety devices are installed on this machine. If any of these are bypassed or

removed, this may cause severe accident and personal injury.

Each operator should be familiar with the safety instructions, be aware of the potential

dangers, and have sufficient knowledge of how to manage an accident. Anyone who

does not have this training should not operate the machine.

Before starting the machine, be sure to perform the checks described in Chapter 2:

Safety Checks. When loading the sheets on the table and setting the sheet position, get

your foot off from the foot pedal.

CAUTION for Operation

Do not cut anything besides paper. This may damage the machine.

If you turn the power switch Off, wait 10 seconds or more before turning it On again.

Do not get on, or step on the foot pedal with great force. The machine may be dam-

aged.

CAUTION for Maintenance

Do not apply too much grease. Filled grease may stain the paper.

Summary of Contents for Standard APC45 Programmable

Page 1: ...Instruction Manual Provided By http www MyBinding com http www MyBindingBlog com Standard APC45 Programmable Paper Cutter...

Page 2: ......

Page 3: ...uthorized modification or misuse or operation outside of the environmental specifications for the product Horizon International Inc pursues a policy of continuing improvement in design and performance...

Page 4: ...ns Safety precautions are indicated in this manual as follows The term WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury The term CAUTION...

Page 5: ...Anyone who does not have this training should not operate the machine Before starting the machine be sure to perform the checks described in Chapter 2 Safety Checks When loading the sheets on the tab...

Page 6: ...e Allow about 100 to 200 mm 4 to 7 9 on the right side and the rear Antivibration Cushion If you use the antivibration cushions place the cushions under the four corners of the machine In addi tion pl...

Page 7: ...Cutting Line 11 3 2 Cutting Operation by Entering a Value 14 3 3 Cutting Operation by Programmed Value 17 3 4 Function Cutting 20 3 5 Compression Operation 22 3 6 Creating a Cutting Program 23 3 7 Ch...

Page 8: ...VI This page is intentionally left blank...

Page 9: ...ight sensors is blocked Knife Cover Side Guide Cutting Stick Cutting Buttons Upper Inside These buttons must be pressed simultaneously to cut sheets Foot Pedal Step on this pedal to lower the clamp Po...

Page 10: ...e the program See page 20 Cut sheets according to the current position of the backgauge without using program and function key For short run job and same job pattern See page 14 Cut sheets according t...

Page 11: ...his backgauge moves to the set position The length between this backgauge and the knife will be the cutting length This value is indicated as current position Foot Pedal When this foot pedal is steppe...

Page 12: ...4 This page is intentionally left blank...

Page 13: ...ition 2 Safety Checks This chapter explains how to check the safety functions before starting the cutting operation WARNING If you notice a problem while making the safety checks do not try to correct...

Page 14: ...6 2 1 Check the Power Switch Check the current position of the backgauge If the value 400 0 appears in the current position box and guide window the power switch and the software are OK 400 0mm...

Page 15: ...later Also press the cutting buttons in the reverse order and if the clamp and the knife do not move the machine is OK Press both cutting buttons continu ously The cutting process is as follows 1 The...

Page 16: ...ng buttons Continue to press the cutting buttons while the obstacle is on the table If the clamp and the knife do not move the machine is OK If the optional cutting section cover is installed Turn on...

Page 17: ...nput depth first and then forward Continue to press the or button If the backgauge moves at low speed in the arrow direction for three seconds then it moves at high speed the software is OK Input 200...

Page 18: ...foot pedal and lowering the clamp 2 Sheet Press Swelled or curled sheets can be cut more accurately by stepping on the foot pedal and pressing them by the clamp The sheets can be cut by pressing the c...

Page 19: ...program and how to indicate the counter 1 2 3 4 M1 There are four ways of cutting operation as shown to the right Cutting Operation on the Cutting Line Cutting Operation by Entering a Value Cutting Op...

Page 20: ...oth cutting buttons at the same time If they are not pressed within 0 5 seconds the machine does not operate If your hand is released from one of the cutting buttons while the knife is lowering toward...

Page 21: ...ox of the current position of the backgauge If you memorize this value the sheets can be cut for the same length at the next time If the button is pressed the cut sheets is pushed forward The cutting...

Page 22: ...e correct value For mm version The value can be input up to the first decimal place For inch version The value can be input up to the third decimal place If the value after the decimal point is 0 the...

Page 23: ...e the sheets on the other side so that the clamp does not incline widely Press both cutting buttons at the same time and keep pressing them The cutting operation starts Release your hands from the cut...

Page 24: ...rd for positioning Example If the sheet is cut to 200 0 mm 11 000 and next cut to 300 0 mm 14 000 the backgauge moves backward to the position of 307 0 mm 14 275 first and then moves forward to the po...

Page 25: ...er Input using the numeric keypad The value can be input in the range of 1 to 30 Example When recalling the course number 3 press the and keys The job name of the course number should be written down...

Page 26: ...en if press ing them continuously after the cut ting process When the step 1 is completed the backgauge pushes out the sheets for 50 mm 2 and moves to the position of the step 2 Push Out Push out mean...

Page 27: ...n by Programmed Value Repeat the cutting operation in the same way When the last cutting step is completed the backgauge moves to the position of the step 1 automatically 8 50 0 8 8 COURSE 3 If nothin...

Page 28: ...sition of the step 1 and the machine becomes ready to be oper ated Place the sheets The maximum cutting height is 60 mm 2 36 Arrange the sheets by aligning them with the backgauge and side guide Do no...

Page 29: ...cess Perform the cutting operation of the step 2 Place and align the sheets to the backgauge and side guide Check that the following message appears on the guide window and press both cutting but tons...

Page 30: ...pile the narrow sheets high Place the sheets on the other side so that the clamp does not incline widely Step on the foot pedal Press the swelled part of the booklet by step ping on the foot pedal tem...

Page 31: ...he guide window Input the course number for saving the program For example this procedure explains how to save a new program into the course number 14 Press the keys on the numeric keypad The guide wi...

Page 32: ...tion of 280 0 Check that the current position of the back gauge is 280 0 and press the key again The step 3 is ready to be input Input the cutting length for the step 3 or after as well In the followi...

Page 33: ...LED on the button is illuminated Ent 14 0 14 0 13 90 0 COURSE14 After the value for the last step 13 is input Press the key while the value is 0 to complete the program Ent The value for the step 14...

Page 34: ...tton is illuminated and shows that the program memory is selected SELECT COURSE 1 30 appears in the guide window Input the course number to correct In this step for example input the course number 5 P...

Page 35: ...270 0 3 250 0 11 10 11 0 10 130 0 3 10 3 249 5 2 260 0 COURSE 5 COURSE 5 COURSE 5 1 10 2 260 0 1 420 0 COURSE 5 EXIT MEMORIZE Y Ent N C Y Ent N C When the key is pressed the back gauge moves to the p...

Page 36: ...5 appears on the guide window as shown below Press the 0 key and the key on the numeric keypad EXIT appears in the guide window Press the key MEMORIZE appears in the guide window Press the key NO MEM...

Page 37: ...he backgauge moves to the input position and stops Check the position and press the key The step 2 can be input Press the button and set the repeat of the step The repeat mark appears on the guide win...

Page 38: ...key is pressed the program is determined and the cutting program starts Ent 0 Ent 3 0 3 0 1 2 2 90 0 1 410 0 COURSE 5 EXIT MEMORIZE Y Ent N C Y Ent N C Press the key while the value is 0 Ent Cutting o...

Page 39: ...ates the value for two sec onds 2 000 times of cutting operation is used as a target for knife replacement The knife condition depends on the type of sheets to cut If prime condition of the knife good...

Page 40: ...Ask the replacement of the knife to your local dealer If not replacing the knife If not coming up this message until the cutting operation has been done over 1 000 times again Press the key The machin...

Page 41: ...of knife height adjusting screws using the wrench The right lock nut is a left handed screw 4 Replacement and Adjustment This chapter explains how to adjust the knife lower limit the knife angle and h...

Page 42: ...0 6 mm 0 024 Excessive cutting depth may damage the machine Maximum cutting depth is 0 5 mm 0 019 The standard length shown in the fig ure in the previous page is 399 mm 15 71 Adjust so that this len...

Page 43: ...hown on the guide window and then it changes to LOWER CLAMP Press the cutting buttons and keep pressing until you hear a beeping sound Release the cutting buttons after only the clamp lowers and stops...

Page 44: ...open the window A hexagon hole can be seen through the win dow This is the knife angle adjusting screw Adjust the knife angle Adjust the direction and angle of the knife by changing the position of th...

Page 45: ...ting buttons first and then press another cutting button after 0 5 seconds or later The knife holder and the clamp lifts and stops Install the knife cover and press the button Perform the test cutting...

Page 46: ...screwdriver under the cutting stick and slide it The cutting stick can be removed easily Clean the groove In the groove for the cutting stick paper chips and paper dust remain Remove them com pletely...

Page 47: ...is activated Move the backgauge using the or button E05 BACKGAUGE ERROR The encoder malfunctions The spindle of the backgauge does not turn Call your local dealer E06 BACKGAUGE ERROR The spindle is t...

Page 48: ...ice Call Diagonal line appears on the cut sur face The knife is worn or damaged The replacement of the knife is necessary For the Knife Replace ment Service Call Cut sheets has press ing mark The clam...

Page 49: ...the knife is nec essary 4 1 Knife Lower Limit Adjustment 4 2 Knife Angle Adjustment 4 3 Cutting Stick Replace ment For the Knife Replace ment Service Call Some of the cut sheets are bent If the cuttin...

Page 50: ...42 This page is intentionally left blank...

Page 51: ...Clamp Screw 2 Knife Guide 3 Clamp Guide Lubricate also the left side on the items 2 and 3 Attach the knife cover Turn on the power switch Lift the knife Press the cutting buttons to lift the knife Mov...

Page 52: ...l the rear end of the backgauge comes forward than the hole for lubrication Lubricate each section Lubricate in the same way as shown in the step 3 Move the backgauge forward and backward Move the bac...

Page 53: ...ngth 50 mm 2 Table Height 900 mm 35 43 Voltage Frequency Single Phase 100 V 50 60 Hz Single Phase 115 V 60 Hz Rated Current 100V 50 Hz 11 A 100V 60 Hz 15 A 115V 60 Hz 13 A Power Consumption 100V 50 Hz...

Page 54: ...Wrench 4001439 4000968 1 pc each Knife Replacing Tools M007396 2 pcs Key M002056 1 pc Wedges M013154 4 pcs Operation Manual UM204023 1 pc Ground Wire L50 G3000 1 pc Open Wrench 4001745 1 pc Spare Kni...

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