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DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 1

DIS185SSI4F Air Compressor

Hose Reel Kit Installation Instructions

The following instructions are intended to assist the user in the installation of the hose reel kit for use on the
DIS185SSI4F air compressor. Please read all installation instructions before installing the kit.

REQUIRED TOOLS

Power drill with 13/64", 11/32", and 3/4" drill bits

Metric/SAE ratchet set

Metric/SAE socket set

Wire cutters/strippers

1/2" thread sealant tape

Scriber or equivalent tool

PARTS

Verify that all parts are accounted for. See Figure 1 and Table 1.

Figure 1. DIS185SSI4F Hose Reel Installation Kit

INSTRUCTIONS

Summary of Contents for DIS185SSI4F

Page 1: ... of the hose reel kit for use on the DIS185SSI4F air compressor Please read all installation instructions before installing the kit REQUIREDTOOLS Power drill with 13 64 11 32 and 3 4 drill bits Metric SAE ratchet set Metric SAE socket set Wire cutters strippers 1 2 thread sealant tape Scriber or equivalent tool PARTS Verify that all parts are accounted for See Figure 1 and Table 1 Figure 1 DIS185S...

Page 2: ...6 2 1 Double qty for dual kit 13 59265 Hose Assembly 1 Double qty for dual kit 14 59251 Lock Pin Assembly 1 Double qty for dual kit Table 1 DIS185SSI4F Hose Reel Installation Kit Continued Item No Part No Description Qty Remarks 15 59289 Shim Lock Latch 2 Double qty for dual kit 16 59290 Plate Tongue Ballast DIS185 2 Qty of 3 in dual kit 17 42346 Bolt HHFS M8 1 25 40 mm 4 Includes items 19 20 18 5...

Page 3: ...ld be taken to avoid accidental ingestions and or skin contact Make sure the air pressure reads zerobefore performing any maintenance ENGINE SAFETY CAUTION NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing the equipment BATTERY SAFETY DANGER DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and li...

Page 4: ...t to allow any fuel inside the tank to drain into the container Retighten the fuel drain bolt when finished NEW BUMPER INSTALLATION 1 The fuel tank base cover Figure 4 must be loosened to allow access to the bumper hardware Loosen the seven hex head bolts securing the fuel tank base cover to the frame DO NOT remove the bolts nor the cover itself FUEL TANK DRAIN BOLT CONTAINER Figure 4 Fuel Tank Ba...

Page 5: ...ir compressor must be removed 1 Remove by hand the rubber seal securing the tail light Figure 7 on the fuel tank side of the air compressor Disconnect the tail light and set it and the rubber seal aside Figure 7 Tail Light Removal BUMPER P N 59269 FLAT WASHER P N 0447 1 2 13 FLANGE NUT P N 26328 1 2 13 1 1 2 HEX HEAD BOLT P N 5218 RUBBER SEAL TAIL LIGHT 2 On the fuel tank side of the air compresso...

Page 6: ...Figure 10 Figure 10 Wiring Extension Harness 6 Insert the end of one of the stripped wires into one of the extension harness butt splice connectors Figure 11 and crimp Figure 11 Wire Splicing 7 Insert the end of the other stripped wire into the remaining butt splice connector on the same end of the extension harness P N 59291 and crimp See Figure 11 8 Push the spliced wiring extension harness P N ...

Page 7: ...7 12 mm screws P N 28922 083 See Figure 12 Figure 12 Bumper Stop Installation 2 Ifinstallingthedualhosereelkit P NMQPDUALREEL50 repeat step 1 on the battery side of the air compressor M4 0 7 12 mm SCREW P N 28922 083 BUMPER STOP P N 59267 PIVOT BASE INSTALLATION 1 On the fuel tank side of the air compressor drill a 3 4 inch hole into the side of the rear frame as shown in Figure 13 Figure 13 Drill...

Page 8: ...ure 16 PIVOT BASE PLATE P N 59234 BUMPER P N 59269 3 8 16 1 1 4 HEX FLANGE BOLT P N 1023 3 8 16 HEX FLANGE NUT P N 21781 PIVOT BASE PLATE P N 59234 DRILL TWO 13 32 HOLES FENDER Figure 16 Secure Pivot Base Plate to Fender 4 Secure the right pivot base P N 59272 to the pivot base plate P N 59234 with two 3 8 16 1 1 4 hex flange bolts P N 1023 and two 3 8 16 hex flange nuts P N 21781 Place pivot plat...

Page 9: ... See Figure 19 Figure 19 Secure Pivot Base to Fender 7 Ifinstallingthedualhosereelkit P NMQPDUALREEL50 repeat steps 1 6 with the left pivot base P N 59273 on the battery side of the air compressor DRILL TWO 13 32 HOLES PIVOT BASE P N 59272 FENDER FENDER 3 8 16 1 1 4 HEX FLANGE BOLT P N 1023 3 8 16 HEX FLANGE NUT P N 21781 SIDE MARKER INSTALLATION 1 Strip the insulation back 1 4 inch 6 mm from the ...

Page 10: ...cket into the hole in the pivot base plate P N 59234 Secure the side marker lens and foam backing to the pivot base plate with two M4 0 7 12 mm screws P N 28922 083 and two M4 hex nuts P N 32664 See Figure 22 EXTENSION HARNESS P N 59291 PIVOT BASE PLATE BUTT SPLICE CONNECTORS SIDE MARKER LIGHT Figure 22 Side Marker Installation 6 Reinstall the tail light and rubber seal on the fuel tank side of th...

Page 11: ...Align the pin in the center of the reel mount lock latch with the hole in the reel mount See Figure 25 RIGHT REEL MOUNT P N 59275 PIVOT BASE P N 59272 SLOTTED HEX NUT P N EM968481 COTTER PIN P N 38709 Figure 25 Drill Reel Mount Lock Latch Holes 4 Make sure the reel mount P N 59275 swings out freely without hitting the reel mount lock latch P N 59251 then mark the two lock latch hole positions on t...

Page 12: ...n FENDER 5 16 18 3 4 HEX FLANGE BOLT P N 36720 5 16 18 HEX FLANGE NUT P N 49071 REEL MOUNT LOCK LATCH P N 59251 LOCK LATCH SHIM P N 59289 HOSE REEL P N 59263 3 8 16 HEX FLANGE NUT P N 21781 3 8 16 1 1 4 HEX FLANGE BOLT P N 1023 RIGHT REEL MOUNT P N 59275 8 Ifinstallingthedualhosereelkit P NMQPDUALREEL50 repeat steps 1 7 with the left reel mount P N 59276 on the battery side of the unit 9 Each hose...

Page 13: ... the opposite side of the battery side hose reel P N 59263 and tighten it securely Figure 30 Hex Plug Installation Battery Side HOSE REEL P N 59263 BATTERY SIDE HEX PLUG HOSE REEL P N 59263 BATTERY SIDE PLACE 1 2 THREAD SEALANT TAPE ON THREADS HEX PLUG 13 Place 1 2 thread sealant tape onto the threads of the battery side hose reel swivel fitting Figure 31 Insert the swivel fitting into the opening...

Page 14: ...onnect Hose to Output Valve SWIVEL FITTING HOSE REEL P N 59263 FUEL TANK SIDE PLACE 1 2 THREAD SEALANT TAPE ON STRAIGHT FITTING HOSE P N 59265 SAFETY CABLE P N 59274 HOSE P N 59265 90º FITTING RIGHT AIR OUTPUT VALVE 4 Loop the other end of the safety cable P N 59274 onto the 90 degree fitting end of the hose P N 59265 See Figure 33 5 Connect the 90 degree fitting on the hose P N 59265 to the right...

Page 15: ...alling the dual hose reel kit P N MQPDUALREEL50 place three ballast plates inside the storage compartment STORAGE COMPARTMENT DOOR THUMB SCREWS 2 DISCARD BOLTS RETAIN WASHERS TOOL TRAY Figure 36 Ballast Plate Installation 4 Place the tool tray on top of the ballast plates P N 59290 and secure the tray and plates to the inside of the storage compartment with the four M8 40 mm bolts P N 42346 and th...

Page 16: ...Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2017 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission The information and specif...

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