Table of Contents
1 Safety
1.1 Correct use for all products
5
1.2 Personnel and organizational requirements
6
1.3 Transport
7
1.4 Safety regulations for startup and operation
8
1.5 Safety precautions when working on the
engine
10
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
13
1.7 Standards for safety notices in the text
15
2 General Information
2.1 Tightening specifications for screws, nuts
and bolts
16
2.2 Engine side and cylinder designations
29
2.3 Product description
30
2.4 Engine – Overview
36
2.5 Sensors and actuators – Overview
38
3 Technical Data
3.1 Engine data 12V2000M86/M96/M96L,
Marine EPA Tier 3, IMO Tier II
43
3.2 Engine data 16V2000M86/M96/M96L,
Marine EPA Tier 3, IMO Tier II
47
3.3 Firing order
51
3.4 Engine – Main dimensions
52
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3 months)
53
4.2 Engine – Putting into operation after
scheduled out-of-service-period
54
4.3 Starting the engine
55
4.4 Operational checks
56
4.5 Emission label – Check
57
4.6 Engine – Shutdown
58
4.7 Emergency engine shutdown
59
4.8 After stopping the engine
60
4.9 Plant – Cleaning
61
5 Maintenance
5.1 Maintenance task reference table [QL1]
62
6 Troubleshooting
6.1 Troubleshooting
63
7 Task Description
7.1 SOLAS
66
7.1.1 SOLAS shielding as per MTN 5233 –
Installation
66
7.1.2 SOLAS shielding – Installation
67
7.1.3 Installation locations for SOLAS shielding
68
7.2 Engine
77
7.2.1 Barring engine manually
77
7.2.2 Engine – Cranking on starting system
78
7.3 Cylinder Liner
79
7.3.1 Instructions and comments on endoscopic and
visual examination of cylinder liners
79
7.3.2 Cylinder liner – Endoscopic examination
81
7.4 Valve Drive
83
7.4.1 Cylinder head cover – Removal and
installation
83
7.4.2 Valve clearance – Check and adjustment
84
7.5 Injection Pump / HP Pump
87
7.5.1 HP fuel pump – Filling with engine oil
87
7.6 Injector
88
7.6.1 Injector – Replacement
88
7.6.2 Injector – Removal and installation
89
7.7 Fuel System
94
7.7.1 Fuel system – Venting
94
7.8 Fuel Filter
97
7.8.1 Fuel filter – Replacement
97
7.8.2 Fuel prefilter - Differential pressure check and
gauge adjustment
100
7.8.3 Fuel prefilter – Draining
102
7.8.4 Fuel prefilter – Flushing
105
7.8.5 Fuel prefilter – Filter element replacement
108
7.9 Charge-Air Cooling
111
7.9.1 Intercooler – Checking leak line and drain line
for coolant discharge and obstruction
111
7.9.2 Charge-air coolant – Draining
113
7.10 Air Filter
114
7.10.1 Air filter – Replacement
114
7.10.2 Air filter – Removal and installation
115
7.11 Air Intake
116
7.11.1 Service indicator – Signal ring position check
116
7.12 Starting Equipment
117
7.12.1 Starter – Condition check
117
7.13 Lube Oil System, Lube Oil Circuit
118
MS150119/01E 2016-02
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DCL-ID: 0000033801 - 003
