Motrona MM 640 Operating Instructions Manual Download Page 1

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control

– motion – interface

motrona GmbH

Zwischen den Wegen 32
78239 Rielasingen - Germany

Tel. +49 (0)7731-9332-0
Fax +49 (0)7731-9332-30
[email protected]

www.motrona.com

MM64003a_e.doc / Feb-09

Page 1 / 44

MM 640

Programmable Motion Monitor for Secure and

Redundant Control of Motion Sequences

•

Suitable for monitoring of overspeed, underspeed, standstill, direction of rotation,
slip, shaft or gearbox fracture, impermissible motion etc.

•

Six logical inputs for plausibility considerations and control of logical conditions

•

Two programmable inputs for quadrature encoders A, /A, B, /B with counting
frequencies up to 500 kHz

•

Four programmable inputs for function control

•

Four relay outputs and four high-speed transistor outputs with programmable
functions and switching characteristics

•

Serial RS232 and RS485 interfaces for remote access

Operating Instructions

Summary of Contents for MM 640

Page 1: ...underspeed standstill direction of rotation slip shaft or gearbox fracture impermissible motion etc Six logical inputs for plausibility considerations and control of logical conditions Two programmab...

Page 2: ...hen this unit is used with applications where failure or maloperation could cause damage to a machine or hazard to the operating staff it is indispensable to meet effective precautions in order to avo...

Page 3: ...4 4 2 The Main Screen 14 4 3 Configuration of Events and Switching Functions 16 5 Keypad Operation 18 5 1 Normal Operation 18 5 2 General Setup Procedure 18 5 3 Change of Parameter Values on the Numer...

Page 4: ...box or other mechanical transmission UP DOWN Fast speed Break Control System MM 640 Motor Gearbox Encoder 1 Encoder 2 In a situation like shown the MM640 unit could e g provide the following alarms a...

Page 5: ...utputs 24 24 18 24 23 20 19 22 21 11 12 6 5 27 28 3 17 1 4 29 26 25 7 8 2 10 9 24 V AC The example uses TTL encoders with a 5 volts power supply Login 4 1 NC C NO 12 Rel 1 NC C NO Rel 2 NC C NO Rel 3...

Page 6: ...B RS 485 serial interface 16 RS485 A RS 485 serial interface 17 Vin Power supply input 17 40 VDC or 24 VAC 18 5 2V out Aux output 5 2V 150 mA for encoder supply 19 24V out Aux output 24V 120 mA for e...

Page 7: ...t differential according to RS422 standard TTL inputs at a level of 3 0 to 5 volts differential with inverted signal TTL inputs at a level of 3 0 to 5 volts single ended HTL signals at a 10 30 volts l...

Page 8: ...rder to allow an applicable response time to the mechanics before comparing the actual state and the scheduled state All logical inputs operate at HTL level 12 30 volts with PNP switch to characterist...

Page 9: ...over contacts at a switching capability of maximum 250 V 1 A 250 VA AC or maximum 100 V 1A 100 W DC 2 7 Serial Interface The serial RS232 interface can be used for the following purposes Set up of the...

Page 10: ...er 1 according to customer scaling Quadrature encoder for encoder input 1 Direction 1 Direction of motion forward or reverse of encoder 1 Quadrature encoder for encoder input 1 Standstill 2 Digital in...

Page 11: ...1 Setpoint Counter 2 Position setpoint for Encoder 2 Differential Setpoint Differential position setpoint encoder 1 encoder 2 3 3 Available Criteria for Combination of Switching Events The monitor pro...

Page 12: ...v2 0 Speed of encoder2 zero standstill according to standstill definition v2 0 Speed of encoder2 zero encoder2 is in motion 3 3 3 Position related switching conditions Event Description of the Switchi...

Page 13: ...4 are combined to a Switching Function The parameters named Target Function allow the assignment of an output to each function where the switching signal finally appears Also the internal status bits...

Page 14: ...ar Ex factory all motrona units use the following serial standard settings Unit No 11 Baud rate 9600 1 start 7 data parity even 1 stop bit If the serial settings of your unit should be unknown you can...

Page 15: ...MM64003a_e doc Feb 09 Page 15 44...

Page 16: ...ctivate any number and combination of checkboxes Setting checkboxes with conflictive conditions must however be avoided The destination output for each switching function can be set by means of the pa...

Page 17: ...MM64003a_e doc Feb 09 Page 17 44...

Page 18: ...ypad definition menu F08 e g Reset Display selection or else During normal operation the internal status Ready indicates the operating state of the unit 5 2 General Setup Procedure The unit changes ov...

Page 19: ...2 x F06 051 F06 052 Select parameter 052 05 0 Parameter 052 appears in display actual setting is 0 06 Level Parameter values 8 x 1 8 Setting has been modified from 0 to 8 07 F06 052 Save the new sett...

Page 20: ...then shows negative and 1 minus one The example below shows how to change a parameter from the actual setting of 1024 to the new setting of 250 000 This example assumes that you have already selected...

Page 21: ...tion At any time the PROG key sets the menu one level up and finally returns to normal operation The same step occurs automatically via the time out function when during a period of 10 seconds no key...

Page 22: ...ifferential Setpoint 007 Switch Event 1 039 Switch Event 1 008 Switch Event 2 040 Switch Event 2 009 Switch Event 3 041 Switch Event 3 010 Switch Event 4 042 Switch Event 4 011 Switch on Delay 043 Swi...

Page 23: ...d 1 123 Target Status 3 081 Divi Speed 1 124 Target Status 4 082 Offset Speed 1 125 Release Action 083 DP Speed 1 126 Freeze Action 084 Sampling Time 1 F09 Serial Communication 085 Wait Time 1 128 Uni...

Page 24: ...ion of Function1 in dependence of the encoder2 speed 0 999 999 21001 F01 003 Set Speed 2 2 Second Setpoint for a switching condition of Function1 in dependence of the encoder2 speed 0 999 999 21002 F0...

Page 25: ...or power off can clear the switching state 0 1 0 Polarity F01 014 0 True Events set Function 1 to ON 0 1 0 1 True Events set Function 1 to OFF 6 2 2 Settings for Switching Function 2 Description see F...

Page 26: ...ch on Delay 0 000 9 999 0 000 F03 044 Pulse Time 0 000 9 999 0 000 F03 045 Lock Function 0 1 0 F03 046 Polarity 0 1 0 6 2 4 Settings for Switching Function 4 Description see Function 1 F04 Range Defau...

Page 27: ...elay 0 000 9 999 0 000 F05 073 Login 5 Off Delay see Login 1 Off Delay 0 000 9 999 0 000 F05 074 Login 6 On Delay see Login 1 On Delay 0 000 9 999 0 000 F05 075 Login 6 Off Delay see Login 1 Off Delay...

Page 28: ...999 0 100 F06 086 Filter 1 Selects the degree of filtering for smoothing unstable input frequencies 0 4 0 0 Filter OFF no smoothing 1 63 1 9 ms with Sampling Time 1ms 2 63 3 8 ms with Sampling Time 1...

Page 29: ...0 001 9 999 0 010 F07 100 Wait Time 2 0 001 9 999 0 100 F07 101 Filter 2 0 4 0 F07 102 Encoder Properties 2 0 3 1 F07 103 Edge Counting 2 0 2 0 F07 104 Counting Direction 2 0 1 0 6 2 8 Key command as...

Page 30: ...splay 5 n a 6 Keyboard Disable 7 Store EEProm 8 Release Function Lock 9 Freeze Function For more details about these functions see section 7 F08 111 Input 2 Configuration See Input 1 F08 109 F08 112 I...

Page 31: ...lease Latch of Function 2 3 Release Latch of Function 1 and Function 2 4 Release Latch of Function 3 8 Release Latch of Function 4 15 Release Latch of all Functions 4 bit binary code 1 Function 1 2 Fu...

Page 32: ...0 Baud 2 2400 Baud 3 1200 Baud 4 600 Baud 5 19200 Baud 6 38400 Baud F09 130 Serial Format 0 9 0 0 7 Data Parity even 1 Stop 1 7 Data Parity even 2 Stop 2 7 Data Parity odd 1 Stop 3 7 Data Parity odd 2...

Page 33: ...al and differential counters Restart with zero upon power up 1 Actual values of positional and differential counters are retained after power down Must be set to the default value 166 for any kind of...

Page 34: ...lay Selects the source of the digital display The front LEDs indicate what the actual reading is NO LED Display Value L1 L2 0 Display OFF only two decimal points are lit OFF OFF 1 Actual Position Enco...

Page 35: ...yes 9 Freeze Function Freezes all selected functions to their actual switching state yes yes n a not applicable After a power down situation the Freeze function will operate as follows a If upon power...

Page 36: ...further calculations When e g the actual frequency of an encoder is 1 5 kHz the unit would internally use a value of 15 000 You are free to attach any other dimensions to your speed measurements e g R...

Page 37: ...on of both encoders by proper scaling You must know the accurate number of impulses generated by both encoders in one cycle or on a defined distance e g one full revolution of the slower encoder or a...

Page 38: ...ays dry changeover contacts b AC switching capability max 250 V 1 A 250 VA DC switching capability max 100 V 1A 100 W Serial link RS232 2400 38400 Bauds Ambient temperature Operation 0 45 C 32 113 F S...

Page 39: ...MM64003a_e doc Feb 09 Page 39 44 10 Dimensions 96 0 3 780 110 0 4 331 90 5 3 563 10 0 394 8 0 315 88 5 3 484 Panel cut out b x h 89 x 91 mm 3 504 wide x 3 583 high...

Page 40: ...0 999999 0 16 F02 Set Speed 1 1 B6 0 999999 12001 17 F02 Set Speed 1 2 B7 0 999999 12002 18 F02 Set Speed 2 1 B8 0 999999 22001 19 F02 Set Speed 2 2 B9 0 999999 22002 20 F02 Setpoint Counter 1 C0 0 9...

Page 41: ...3 0 999999 44000 54 F04 Differential Setpoint F4 0 999999 54000 55 F04 Switch Event 1 F5 2147483648 2147483647 0 56 F04 Switch Event 2 F6 2147483648 2147483647 0 57 F04 Switch Event 3 F7 2147483648 21...

Page 42: ...ter 2 16 1 99 1 93 F07 DP Counter 2 17 0 5 0 94 F07 Dir Window Counter 2 18 1 99 4 95 F07 Multi Speed 2 19 1 999999 1 96 F07 Divi Speed 2 20 1 999999 1 97 F07 Offset Speed 2 21 99999 99999 0 98 F07 DP...

Page 43: ...0 3 0 135 F10 Trigger Threshold 1 I4 30 250 166 136 F10 Trigger Threshold 2 I5 30 250 166 137 F10 Brightness I6 0 4 0 138 F10 Display Time I7 5 9999 50 139 F10 Frequency Control I8 0 1 0 140 F10 Power...

Page 44: ...0001 Yes No Yes 8 Freeze Function 59 8000 Yes No Yes 9 Reserved 55 4000 Yes No Yes 10 Reserved 61 2000 Yes No Yes 11 Reserved 62 1000 Yes No Yes 12 Reserved 54 0800 Yes No Yes 13 Reserved 63 0400 Yes...

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