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Monaco Executive 2005, Owner'S Manual

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Chassis Information  ---

Section 10  

The Executive 2005

475

090373n

13. Air Filter
14. Air Governor
15. Air Conditioning Compressor
16. Hydraulic Oil Dipstick
17. Hydraulic Oil Reservoir
18. H2O Purge Bottle

19. Rear Electrical Box
20. Engine Front/Rear Start Switch
21. Light Reel
22. Engine Diagnostic Plug
23. Pre-straine: Diesel fuel

Summary of Contents for Executive 2005

Page 1: ...s of use whichever occurs first In addition the Limited Warranty provided by Warrantor covers the steel or aluminum frame structure of the sidewalls excluding slide outs roof and rear and front walls...

Page 2: ...s on how long an implied warranty lasts so the above limitation may not apply to you What the Warranty Covers Warrantor s Limited Warranty covers defects in the manufacture of your motorhome and defec...

Page 3: ...defect s so that Warrantor can become directly involved in exercising a final repair attempt for the purpose of performing a successful repair to the identified defect s How to Get Service The Warrant...

Page 4: ...ellular phone or flaking peeling and chips or other defects or damage in or to the exterior or finish caused by rocks or other road hazards the environment including airborne pollutants salt tree sap...

Page 5: ...THE EXPIRATION OF THE NINETY 90 WARRANTY COVERAGE PERIOD DESIGNATED ABOVE THE PER FORMANCE OF REPAIRS SHALL NOT SUSPEND THIS LIMITATIONS PERIOD FROM EXPIRING THESE TERMS AND ALL EXPRESS AND IMPLIED W...

Page 6: ...wnership of the motorhome Limitations of Implied Warranties ANY IMPLIED WARRANTIES ARISING BY WAY OF STATE LAW INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY AND ANY IMPLIED WARRANTY OF FITNESS FOR...

Page 7: ...s of substantially equal quality to complete any repairs Defect and or damage to the Roadmaster Chassis may occur during manufacture at the factory during delivery of the motorhome to the selling deal...

Page 8: ...oadmaster Chassis by others the motorhome that is mounted upon the Roadmaster Chassis including by way of example the motorhome manufacturer s design manufacture assembly and or installation of the si...

Page 9: ...BE COMMENCED MORE THAN NINETY 90 DAYS AFTER THE EXPIRA TION OF THE ONE YEAR WARRANTY COVERAGE PERIOD DESIGNATED ABOVE IF YOU USE YOUR ROADMASTER CHASSIS FOR COMMERCIAL OR BUSINESS PURPOSES ANY ACTION...

Page 10: ...y to these grain patterns some natural light and dark areas may result The beauty lies in these natural variations of color and grain that give each cabinet its own individual charm The beauty of thes...

Page 11: ...1 Driving Safety 2 Exterior Interior Care 3 Appliances 4 Equipment 5 Water Systems 6 LP Gas Systems 7 Electrical Systems House 8 Electrical Systems Chassis 9 Chassis Information 10 Index pp 529 The E...

Page 12: ...ective holders Brand name products of other companies mentioned in this manual are not endorsed by the manufacturer of the motorhome The information contained in this document is intended to reflect s...

Page 13: ...Y 18 Monaco Responsibilities 18 Dealer Responsibilities 19 Customer Responsibilities 19 SERVICE SUGGESTIONS 19 Prepare for the Appointment 20 Prepare a List 20 Be Reasonable With Your Requests 20 No L...

Page 14: ......

Page 15: ...ning operation of motorhome and or components INSPECTION Inspection of the motorhome and or its components is required Additional instruction may follow LUBE Lubrication or addition of a lubricant pro...

Page 16: ......

Page 17: ...g wonderful little roadside locations by turning off the main highway and exploring There are many modern recreational vehicle parks including state county and federal parks with good facilities where...

Page 18: ...ately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Monaco If NHTSA receives similar complaints it may open an investigation and if it finds that a safety de...

Page 19: ...ndividual warranted components whether the service is warrantable or out of warranty Customer Responsibilities As a new motorhome owner you are responsible for regular and proper maintenance This will...

Page 20: ...easonable With Your Requests Do not leave a list of 20 items to be serviced and expect to have the motorhome back by 5 00 p m If you list a number of items and must have your motorhome back by the end...

Page 21: ...Society for Testing and Materials Black Water Term associated with the sewage holding tank The toilet drains directly into this tank Chassis Battery Powers chassis 12 Volt accessories and starts engin...

Page 22: ...retain moisture from the air stream flowing through the air dryer cartridge Drain Trap This is a curve that is in all drains Water is trapped in the curve and this creates a barrier so tank odors can...

Page 23: ...Pressure measured with respect to that of the atmosphere This is a pressure gauge reading in which the gauge is adjusted to read zero at the surrounding atmospheric pressure It is commonly called gaug...

Page 24: ...m attachment on a tow truck that is used to lift motorhome slightly so that it can be towed VIM Vehicle Interface Module Volt The unit of measure for electric potential Watt The unit for measuring ele...

Page 25: ...617 www carefreeofcolorado com Awnings Optional Girard Systems 800 382 8442 www girardrv com Axles ABS ATC Brakes Eaton Corporation 800 826 4357 www truck eaton com Batteries Interstate 800 272 6548 w...

Page 26: ...ummins 800 343 7357 www cummins com Detroit Diesel Optional 800 445 1980 www detroitdiesel com Entertainment Center Bedroom Fisher 800 421 5013 www sanyoservice com Entry Step Kwikee 800 736 9961 www...

Page 27: ...ww traceengineering com Keyless Entry Essex Electronics 800 539 5377 www keyless com Leveling Jacks Hydraulic Optional RVA 760 746 5732 Leveling System Air HWH Corporation 800 321 3494 www hwhcorp com...

Page 28: ...Optional KVH 888 584 4163 www kvh com Tracstar 407 650 9054 www tracstar com Satellite Receiver Optional River Park 1 800 442 7717 www riverparkinc com Security System Viper Optional Directed Electro...

Page 29: ...year com Toilet Sealand 800 321 9886 www sealandtechnology com Transfer Switch ESCO 574 264 4156 Transmission Allison Transmission 800 524 2303 www allisontransmission com Universal Remote Mito Corpor...

Page 30: ...Section 1 General Information The Executive 2005 30 NOTES...

Page 31: ...MPRINT TERMS REPRESENTATIONS By your signature s on this form and in order to induce Monaco Coach Corporation to transfer its Limited Warranty you represent the following 1 That you have received and...

Page 32: ......

Page 33: ...ning Out of Fuel 70 Dead Chassis Battery 71 TOWING PROCEDURES 74 Brake Disabling Parking Brake 75 TIRES 76 Importance of Air Pressure 77 Tire Pressure Inflation Guideline 78 Tire Chart Goodyear 78 Ins...

Page 34: ......

Page 35: ...special license endorsement and that the motorhome be inspected prior to registration Know and observe the laws of the states in which you will be traveling Laws may vary from state to state A system...

Page 36: ...side view of the motorhome Tighten the two base screws once proper adjustment is made Use a 3 32 Allen wrench to loosen the camera Adjust the camera angle and retighten To adjust the head of the mirro...

Page 37: ...fety belts while the motorhome is in motion Seat belts must only be used on permanently mounted seats Do not use a single seat belt on more than one person Pilot and Co pilot seats must be locked in a...

Page 38: ...r up to 21 pounds the child is considered an infant A convert ible safety seat for an infant must be secured facing rearward The top of the head must be below the top of the safety seat Secure safety...

Page 39: ...e safety seat manufacturer s manual for proper installation and how to properly install and secure the safety or booster seat NOTE Individual states and Canadian provinces may prohibit use of a safety...

Page 40: ...o reach highway speed When passing another vehicle allow extra time and space to complete the pass due to the added length of the motorhome When descending a long hill manually shift the trans mission...

Page 41: ...pplication Use a four second rule when following other vehicles at speeds under 40 mph Use a five second rule when following at speeds over 40 mph Right Turns Negotiating a right hand turn in a motorh...

Page 42: ...ke a break Idle the engine to allow the exhaust and the turbo to cool While these are cool ing the transmission also cools Monitor the gauges and enjoy the view while you wait Descending a Grade Prepa...

Page 43: ...a attention to hoses and belts that are more susceptible to fatigue in extreme heat Winter and Cold Climate Conditions The motorhome should be prepared for Cold Weather Use Keep speeds slow and steady...

Page 44: ...travel Whenever coolant temperature is below 160 F idling engine incomplete combustion occurs causing carbon build up and raw fuel to wash lubricating oil from the cylinder walls and dilute the crankc...

Page 45: ...ocated at or near the blind spot areas The side sensor display utilizes two indicator lights to monitor objects within those perimeters Side sensor displays are typically mounted on the pil lar within...

Page 46: ...ly hazardous obstacle ahead of the moving motorhome The danger alert is also activated when the system detects a moving vehicle ahead that is moving 20 slower than the speed of the motorhome The yello...

Page 47: ...ruise will not react to stationary objects and cannot apply the service brakes to bring the motorhome to a complete stop The driver needs to use good driving practices and remain in control of the mot...

Page 48: ...and the turn signal is activated the system will sound a high pitched audible alarm The alarm will sound only once during turn signal activation Red light illuminates continuously to signify sys tem f...

Page 49: ...isance alerts from traffic only visual alerts will occur Gradual turns such as lane changes negotiating cloverleaves or on off ramp travel generally do not effect system alerts When approaching a curv...

Page 50: ...e abutment may set off an alert even though the road ahead is actually clear The antenna assembly cannot detect objects over a hill Alerts will not sound until objects are with in field of vision The...

Page 51: ...e motorhome head on collisions involving oncom ing vehicles and intersection cross traffic This system is not a substitute for safe driving practices Data Recorder Eaton Vorad CWS may be equipped with...

Page 52: ...r These may be helpful when on the phone with a technician Battery hydrometer Spare 12 Volt DC continuous duty solenoid if applicable An assortment of spare fuses One link kit for ride height control...

Page 53: ...fluid and washer fluid Inspect belts and hoses for wear Inspect wiring for loose frayed or corroded connections Start engine and listen for unusual noises Driving Preparations Inspect oil level of tag...

Page 54: ...orhome keep two things in mind turning and braking For the motorhome to handle well the load will need to be evenly distributed side to side and front to back Additionally heavy items should be stored...

Page 55: ...Weight When weighing the motorhome add all passen ger weight to the GCVW total The motorhome fully loaded including fresh water LP Gas and any vehicle or trailer towed must not exceed the GCWR Gross C...

Page 56: ...receiver or extended ball mount will significantly reduce hitch receiver weight ratings Modifications to the hitch receiver or use of the hitch receiver other than intended can void the warranty of t...

Page 57: ...ated in the battery compartment must be on Turn ON the interior house power using the battery cut off switch The ignition key must be in either the ON position or the ACC position To View Press the OP...

Page 58: ...n Menu use the Aladdin joy stick to move the cursor to Select Camera Move the joystick Right to enter Select Camera Move the joystick up or down to select the desired view Activating the turn signal w...

Page 59: ...ve the co pilot provide guidance using the five hand signals Use of walkie talkies will also aid in guidance The co pilot will perform just as important a job as the driver When guiding the driver the...

Page 60: ...icle to move in a forward sideways motion that will cause irreparable and expensive damage If necessary disconnect the tow vehicle to avoid a backing up situation Trailers have one pivot point and may...

Page 61: ...he procedures and guidelines for Leveling the Motorhome in Section 10 If the motorhome is equipped with hydraulic jacks confirm that the parking surface will accom modate the weight placed on the jack...

Page 62: ...irst 60 minutes Switch the refrigerator operation to gas and start the Aqua Hot if need ed This allows time for the inverter to stabilize battery charging CAUTION If shore power service is limited to...

Page 63: ...ve large valve remains closed until the tank is full or until time of departure DRY CAMPING TIPS Plan ahead and conserve resources while dry camping Dry camping requires fully charged and properly mai...

Page 64: ...windows during the day to reduce use of the roof air conditioner Turn off interior 12 Volt DC power whenever possible The refrigerator is designed to operate with the power off Battery charging is un...

Page 65: ...and may only be equipped with primitive facilities However if it helps to economize on fresh water and holding tank capacity use them Do not fill the sink full of water to wash only a few dishes Use...

Page 66: ...hose Once evacuated close the grey water valve Disconnect the sewer hose and flush that hose with clean water from a non potable hose Store the hose Replace the sewer cap Disconnect fresh water hose...

Page 67: ...t Check items in storage bays to make sure shifting or damage of items will not occur Look around above and under the motorhome for obstructions Check for debris stuck between the rear dual tires Walk...

Page 68: ...y with a sophisticated Global Positioning System GPS to track motorhome location OnStar services provide travel aids that range from helping to find a destination to arranging for motorhome roadside a...

Page 69: ...l Personal Calling and Virtual Advisor features For more information on Personal Calling and Virtual Advisor contact the OnStar call center In Case of Flat Tire In the event of a flat tire it is recom...

Page 70: ...cked into place 5 To replace bulb push down on the clear plastic cover and twist Running Out of Fuel When the motorhome runs out of fuel air will enter the fuel lines and fuel system components of the...

Page 71: ...batteries to the engine battery in the event the engine will not crank or cranks slowly The solenoid is designed for short term high current intermittent use Engaging the boost solenoid for an extende...

Page 72: ...l charger hooked to the chassis battery When using jumper cables to start the engine the cables must connect in a parallel configuration That is positive to positive and negative battery to negative c...

Page 73: ...slowly DO NOT CONTINUE Extensive damage fire or injury can occur Obtain help from a qualified technician WARNING The gas around the battery can explode if exposed to flames sparks or other sources of...

Page 74: ...enerator compart ment and should be used by towing personnel only Generally if the motorhome ever needs to be towed use the following instructions Secure any loose or protruding parts if the motorhome...

Page 75: ...ignition system is not functioning or if chassis voltage is below specification the motorhome must be placed on a lowboy lan dall trailer to prevent suspension damage WARNING In case the motorhome req...

Page 76: ...death can occur TIRES Tires designed for the motorhome are a very technical and engineered product Since the tire is the only contact the motorhome has with road surface it is critical that proper ti...

Page 77: ...f the rub ber and radial cords and could result in sudden failure An under inflated tire will also cause poor motorhome handling rapid and or irregular tire wear and an increase in rolling resistance...

Page 78: ...to the pressure indicated in the tire chart for the load carried by the tire DO NOT OVERINFLATE OR UNDERINFLATE THE TIRES The Gross Axle Weight Rating GAWR of the axles listed on the federal certific...

Page 79: ...cturer is not the author of this chart and makes no representation or warranty concerning the accuracy of the information disclosed by the chart Monaco is not responsible for the accuracy of the infor...

Page 80: ...n air pressure The pressure should be within a couple of pounds of each other on the same axle Never let air out of a hot tire When checking the inflation pressure use a high quality truck tire air ga...

Page 81: ...exceeding the load limits it is designed to carry Tires with damaged side walls can burst upon inflation A flat or nearly flat tire can also generate enough heat from friction to ignite Unequal tire p...

Page 82: ...Remove the cap from the valve on one tire 3 Firmly press a tire gauge onto the valve and record reading 4 Add air to achieve recommended air pressure 5 If the tire is over filled release air by pushi...

Page 83: ...he tire should be evenly distributed on the support block In the case of dual tires distribute the load evenly on blocks for both tires If not properly supported the steel cables in the sidewall of th...

Page 84: ...her mechanical problems may exist and will need to be corrected prior to rotation Tread To prevent skidding and hydroplaning replace tires when the tread is worn down to 4 32 of an inch on the front a...

Page 85: ...ting from prolonged sidewall strain and tread deflection Cover the tires to block direct sunlight and ultraviolet rays The type of surface the motorhome is parked upon will have an affect on how much...

Page 86: ...quire lubrication Flange nuts generate higher clamping force Always use grade eight studs with hub mount wheels Before installing the wheels lubricate the hub pilot pads with a drop of oil to prevent...

Page 87: ...aging the stud threads When all nuts are seated tighten the nuts to 500 ft lbs in sequence as shown in the illustration below The hub mount wheels use two piece flange cap nuts for both front and rea...

Page 88: ...ne to find out the Cargo Carrying Capacity CCC and the other to ensure no axle is overloaded The Gross Axle Weight Rating GAWR of the axles is listed on the federal certification label attached to the...

Page 89: ...ure per tire for each axle There are two important factors to consider when loading the motorhome total weight and balance When loading heavy objects keep them as low as possible preferably on the flo...

Page 90: ...aintain proper axle weight distribution ratios The adjustable regulator and gauge package are located in the engine compartment on the driver side The regulator is designed to con trol the amount of a...

Page 91: ...yellow pages under Scales Public or Weighers A nominal fee may be charged but this is money wisely spent Weight scale types and weighing methods determine the procedure used to calculate proper tire...

Page 92: ...Section 2 Driving Safety The Executive 2005 92 Weight Label 100179D...

Page 93: ...the driver side front corner Scale A and record weight on chart Scale A line 2 Example 5 000 lbs Weigh the passenger side front corner Scale D and record weight on chart Scale D line 2 Example 4 000 l...

Page 94: ...dure NOTE Adjustments made to the Tag Axle Regulator will require repeating the weighing pro cedures If necessary adjust the payload so the GAWR is not exceeded Total combined weights must not exceed...

Page 95: ...check interval should be in the morning before the drive trip and every morning on extended trips A quality truck tire gauge with a multiple angle airhead is needed to ensure access to both dual wheel...

Page 96: ...ures The weighing process should start by recording the GVWR from the Federal Weight Label then weighing the motorhome unloaded without passengers and with a full fuel tank Engine and transmission flu...

Page 97: ...a towed vehicle will further reduce this amount Now the motorhome can be fully loaded and weighed to ensure GVWR is not exceeded Once the motorhome is fully loaded it is ready to be weighed to obtain...

Page 98: ...Section 2 Driving Safety The Executive 2005 98 020254...

Page 99: ...10 419 5 770 9 649 9 649 6 500 6 500 13 000 5 000 4 000 9 000 13 000 4 000 10 000 10 000 20 000 7 100 6 900 14 000 20 000 6 000 5 000 5 000 10 000 4 500 4 000 8 500 10 000 1 500 24 31 500 43 000 11 50...

Page 100: ...Section 2 Driving Safety The Executive 2005 100 020255h NOTE All measurements used should be with a full fuel tank and nobody in the motorhome...

Page 101: ...Driving Safety Section 2 The Executive 2005 101 020263 WEIGHT RECORD SHEET 020262...

Page 102: ...Section 2 Driving Safety The Executive 2005 102 WEIGHT RECORD SHEET 020262...

Page 103: ...Driving Safety Section 2 The Executive 2005 103 010763d 010689d VIEWS Front Rear...

Page 104: ...Section 2 Driving Safety The Executive 2005 104 010687e 010688c Roadside Curbside...

Page 105: ...nction To Arm the System Press the LOCK button on the Key Fob for one second The system will chirp once The parking lights flash once The entry door and selected bay doors will lock The blue LED syste...

Page 106: ...ff Panic Mode Press the HORN button for one second The siren will sound and the parking lights will flash for the programmed duration The Panic Mode can be exited at any time by pressing the HORN butt...

Page 107: ...ntarily press on housing next to LED to briefly illuminate Valet Mode This feature is useful in servicing washing or stor ing the vehicle The Valet Mode will not allow the system to sound an alarm Whi...

Page 108: ...ce Guide LOCK Arms or activates the system UNLOCK Disarms or deactivates the system LOCK While driving will arm the system Ignition ON and the Valet button pressed disarms without the Key Fob Ignition...

Page 109: ...hould only be used by an authorized service center 1 Open the door 2 Turn ignition ON then OFF 3 For menu selection Press and hold the Valet Program but ton 4 Select a feature 5 Program a feature 6 Re...

Page 110: ...Chirp ON OFF Select Chirp ON Allows control of the chirp which confirms arming or disarming Ignition Controlled Door Locks ON OFF Select ON When turned on the doors will lock three seconds after the...

Page 111: ...at zone for one hour That time period will determine if that zone can trigger the system If that zone triggers in the hour it will reset the one hour timer If that zone does not trigger in the hour th...

Page 112: ...e lives Operation When a 9 Volt DC battery is correctly connected the smoke alarm is operating The LED will flash every minute showing the battery is supplying power A load alarm will sound when a pro...

Page 113: ...repairs If the smoke alarm is within the warranty period and the terms indicate the nature of the problem return the unit to your dealer Smoke detectors beyond the warranty period cannot be economical...

Page 114: ...carbon monoxide CO which can be fatal A concentration of above 100 PPM will cause a warning condition Individuals with medical problems may consider using detection devices with lower car bon monoxid...

Page 115: ...n authorized service technician as soon as possible Never disconnect a CO detector to silence an annoying alarm Evacuate the motorhome immediately when the red light is lit and the alarm sounds Do a h...

Page 116: ...eps and four red flashes indicate greater than 200 ppm NOTE Memory is erased when power is disconnected for 15 seconds Cleaning Maintenance Use a vacuum cleaner to remove dust or any other buildup on...

Page 117: ...base bottom of the fire and stand 6 to 10 feet away Squeeze the lever to discharge the agent Sweep the spray from left to right until totally extinguished WARNING Road vibration will cause extinguish...

Page 118: ...d Exit label To open lift the red handle and push outward Pull closed and lower handles to lock the Egress window Hinges along the outside window top identify the Egress win dow on the motorhome exter...

Page 119: ...Driving Safety Section 2 The Executive 2005 119 NOTES...

Page 120: ...NOTES 120 The Executive 2005 Section 2 Driving Safety...

Page 121: ...leaning Codes 130 Fabric Specifications Charts 132 Vinyl 139 Leather 141 Ultratech 141 FLOORS 142 Carpet Cleaning 142 Tile Floors 143 Laminate Floor OPT 145 SHOWER 146 CEILING 146 WALL COVERINGS 147 W...

Page 122: ......

Page 123: ...help to preserve the paint finish The motorhome is painted with a base coat clear coat system Clear coat is a polyurethane based material which brings out the shine and luster to the base coat paint...

Page 124: ...motorhome twice a year spring and fall Many types of protective barriers are available today that may be applied to the clear coat glazes waxes polishes rubbing com pounds or combinations of these pr...

Page 125: ...k when rubbing the cloth lightly over it Avoid repeated wax applications which can cause wax to build up Some very fine scratches or swirl marks may be removed by an application of a glaze These types...

Page 126: ...ir used to fill the tire may contain mois ture and can cause the areas of the wheel under the tire to severely corrode Using a brush remove any foreign materials from the tire side of the rim Lubricat...

Page 127: ...joints and seams is necessary to prevent the entrance of moisture into the motorhome Enough emphasis cannot be placed on this issue Extreme damage from a water leak can rapidly occur Never leave the...

Page 128: ...compressed to approximately one half inch Acrylic Sealants geocel 2300 Used where items are sealed under a painted surface such as the metal corners of slide out rooms The material is specially formul...

Page 129: ...solution Dry using a separate cotton cloth Plastic pol ish products that will help to brighten the appearance of plastic or Plexiglas instrument panels are Novus Plastic Care a three part system Megui...

Page 130: ...below detail cleaning instructions recommended by the fabric manufacturing indus try Refer to the fabric charts located on the following pages for particular fabrics and follow the recommended cleani...

Page 131: ...leaning service is recommended for this fabric X Vacuum only A non metallic brush may be used Machine Washing for 100 Polyester Wash Cycle Use synthetic setting and high water level with mild agitatio...

Page 132: ...Section 3 Exterior Interior Care The Executive 2005 132 Fabric Specifications Charts...

Page 133: ...Exterior Interior Care Section 3 The Executive 2005 133...

Page 134: ...Section 3 Exterior Interior Care The Executive 2005 134...

Page 135: ...Exterior Interior Care Section 3 The Executive 2005 135...

Page 136: ...Section 3 Exterior Interior Care The Executive 2005 136 Ralph Lauren Fabrics Optional Package...

Page 137: ...Exterior Interior Care Section 3 The Executive 2005 137...

Page 138: ...Section 3 Exterior Interior Care The Executive 2005 138...

Page 139: ...s if the above suggestions do not work Indiscriminate use of any solvent or solvent containing cleaner can severely damage or discolor the vinyl Stains may become permanent if they are not immediately...

Page 140: ...ened with mineral spirits and rub the stain gently working from the outer edge of the stain toward the center to prevent spreading Rinse with soap and water Crayon Mustard or Ketchup Sponge with mild...

Page 141: ...o not use a cleaning product If water is used clean the entire area where the spot occurred An example would be the entire seat cushion or the entire arm Allow to air dry Do not dry the wet areas with...

Page 142: ...effective some stains may become permanent A B C D E F G H I Use the solution specified in order from 1 8 until stain is removed DRY CLEANING FLUID NAIL POLISH REMOVER DETERGENT SOLUTION WARM WATER V...

Page 143: ...ot is removed Follow steps on the Carpet Spot Removal Guide After each application absorb as much as possible before proceeding to the next step Absorb remaining moisture with layers of white paper to...

Page 144: ...or buffed to maintain its finish Grout The grout used is a two part concrete mix It is normal for this type of grout to develop surface cracks over time In motorhome application due to the constant f...

Page 145: ...dows vents and doors to provide adequate airflow during application Laminate Floor Optional Laminate flooring used in the motorhome provides style durability and ease of maintenance This high pressure...

Page 146: ...pots cannot be removed from glass rub lightly with the flat edge of a razor blade to remove deposits To prevent excessive moisture and a continual growth of mildew use the shower only with adequate ve...

Page 147: ...nd if necessary move to a stronger cleaner such as household bleach liquid household cleaners or rubbing alcohol Before applying a stronger cleaner test the cleaning agent on a small inconspicuous por...

Page 148: ...eaning in the event of wood repairs Sanding and Sandpaper The following table is a general guide but this may vary from wood type to type The key to sand ing is using the right sandpaper for the repai...

Page 149: ...s too dark use a rag moistened in mineral sprits to lighten the wood Select a lighter color stain and continue Several companies have simplified this repair process by designing oil based wood stain i...

Page 150: ...Scrub the sink rinse and towel dry Removing Cuts and Scratches Solid Surface countertops are completely renewable Use the following instructions to remove minor cuts and scratches Sand with 180 grit...

Page 151: ...temperature reaches the dew point the water vapor in the air condenses and changes to liquid form Controlling Moisture Condensation Reduce or eliminate interior moisture condensation during cold weat...

Page 152: ...y environment the blinds may need to be cleaned regularly using a sponge or dampened soft cloth Use warm not hot water and a mild detergent The mild detergent cannot contain abrasives Rinse the blinds...

Page 153: ...within 24 to 48 hours Minimizing moisture inside of the motorhome can reduce or eliminate favorable mold growth conditions Good housekeeping and regular maintenance are essential in the effort to prev...

Page 154: ...l Do not let water pool or stand in the motorhome Promptly replace materials that cannot be thoroughly dried Inspect for leaks on a regular basis Look for discolorations or wet spots Repair leaks prom...

Page 155: ...removed to an outside receptacle daily Only put out pet food that will be immediately eaten Keep foods such as flour cereal spaghetti and pet food in re sealable containers with tight lids Sweep and v...

Page 156: ...liminate insects when signs of infestation appear If you are unable to identify the type of insect purchase sticky traps from the hardware store and place the tape where the insects have been seen Onc...

Page 157: ...s and treat the area with a properly labeled indoor pest control product Birds Even birds can be considered pests particularly when the motorhome is parked in the flight path of a flock Bird droppings...

Page 158: ...ier process Winterize the plumbing system if the motorhome is stored in winter months or if stored when temperatures are below 32 F Checklist Short Term Storage Retract the slide rooms Do not store th...

Page 159: ...AC power is not available Turn off all the appliances Turn off the interior battery disconnect switch If possible situate the motorhome so the batteries remain accessible This allows a battery to be c...

Page 160: ...tems should be protected Store Day Night Shades in the Up position Cardboard templates can be made for the windows to protect the interior from exposure to direct sunlight Tire covers are available to...

Page 161: ...o suffer from non use Some valves will remain open depending at which part of the combustion cycle the engine has stopped The heat and cold of the day allows moisture to accumulate through the exhaust...

Page 162: ...ance flue vent covers ceiling vent covers and air conditioning covers Be sure the refrigerator openings are free of debris insect nests webs etc Open all doors and compartments Check for animal or ins...

Page 163: ...batteries are charging Operate the 120 Volt AC appliances and air conditioners If an electrical item or appliance is not properly functioning contact the dealer or an authorized service center to have...

Page 164: ...Section 3 Exterior Interior Care The Executive 2005 164 NOTES...

Page 165: ...ve Convection Oven 179 AUTOMATIC APPLIANCE SELECTOR 182 COOKTOP LP GAS 182 Cleaning Care 184 COOKTOP ALL ELECTRIC OPT 184 WALL THERMOSTAT 185 AIR CONDITIONING ROOF 186 Operations 186 Heat Pump 187 Ret...

Page 166: ......

Page 167: ...re WARNING Carbon monoxide gas may cause nausea fainting or death Operating an LP Gas appliance with inadequate ventilation or partial blockage of the flue can result in car bon monoxide poisoning Do...

Page 168: ...unit Damage is cumulative and irreversible WARNING Do not use the refrigerator if there is an ammonia smell inside or outside of the refrig erator or if a yellowish substance appears inside or at the...

Page 169: ...efrigerator is operating on LP Gas Automatic Mode AV This feature selects AC over LP Gas operation If AC discontinues the alarm sounds and the refrig erator switches to LP Gas operation If the refrige...

Page 170: ...bail down to turn the icemaker on Push the arm up to turn the icemaker off NOTE If the icemaker is in operation while the motorhome is in motion water may spill out of the ice tray Raise the icemaker...

Page 171: ...Many states have passed laws regarding having the LP Gas valve open while traveling Know the laws for the particular state in which you are travel ing Cooling Unit Fans The cooling unit is equipped w...

Page 172: ...ese can damage the interior finish Rinse with a solution of baking soda and water Dry with a clean cloth Lock the doors open CAUTION When defrosting do not use a hot air blower Permanent damage could...

Page 173: ...er necessary valves are open Try lighting the cooktop burners first to quickly purge air from the main distribution line Push the ON OFF button to turn the refrigerator on Press the MODE button until...

Page 174: ...tor Operation from Inverter While Traveling To enable this feature 1 Turn the inverter ON 2 Turn the refrigerator ON NOTE It is advisable to acquire a refrigerator thermometer Keep the interior box te...

Page 175: ...base Align knob ver tical Push firmly to seat O rings on filter and rotate knob 90 clockwise INFORMATION Replacement water filters may be obtained from Whirlpool at 800 442 9991 Changing the Light Bul...

Page 176: ...ter the thermal safety fuse If the thermal fuse is open contact an authorized serv ice center To prevent electrical shock turn the power switch OFF and disconnect the power cord before removing the ac...

Page 177: ...ey switch Draw three or four cups of water and allow unit to reheat Repeat the procedure until desired temperature is reached CAUTION Do not allow the water to boil Thermal Cut Out Should the Insta Ho...

Page 178: ...rter Operation Tips Check the type of cookware being used to see if it is microwave or oven safe depending on the type of cooking being done Gold paint or glaze may contain a trace amount of gold whic...

Page 179: ...ally turned off NOTE When dry camping minimize using the inverter to operate the microwave convection oven due to the high rate of battery consumption NOTE The microwave convection oven is for food pr...

Page 180: ...icrowave convection oven 2 Remove the screw securing the light cover 3 Remove the light bulb and replace only with an equivalent watt bulb DO NOT EXCEED 30 WATTS 4 Close the cover and re secure with s...

Page 181: ...e the bottom surface of the oven with mild detergent water or window cleaner and then dry The roller guide may be washed in mild sudsy water Food odors may linger inside oven To help eliminate odors c...

Page 182: ...op are off Likewise the washer dryer will be automatically turned off if the cooktop is turned on The bedroom roof air conditioner will be turned off if the washer dryer is turned on NOTE Only one of...

Page 183: ...e at the burner base Uneven flames may indicate the need to clean the burners Control Knobs Press down knob and rotate to LITE to activate electric spark to light the burner HI Used to start the cooki...

Page 184: ...t is hot to touch Do not allow food to bake on Clean the surface burner grate and caps using the same guidelines as the cooktop surface Porcelain Enamel Sharp blows radical surface temperature changes...

Page 185: ...an speed automatically based on temperature set point and actual temperature in a selected zone When Auto Fan is selected in Cool or Heat mode blow er speed is limited to low or high The motorhome is...

Page 186: ...ate only when the following needs are met 120 Volts AC from either shore power or the generator is supplied The interior house power is ON and the house batteries are charged Fan Operation Circulates...

Page 187: ...t Pump mode NOTE The roof air conditioner will not operate in Heat Pump mode with ambient temperatures at or below 30 F Aux Heat Mode The Aqua Hot needs to be on when the Aux Heat cycle begins Turn on...

Page 188: ...tching the mirrored surface when accessing filters place a protective barrier such as a cotton towel between the mirrored surface and work area of any tools To Clean Wash filters in warm soapy water D...

Page 189: ...system does not affect manually starting or stopping the generator or the RC7 GS automatic generator start program To Test the System The ATS system should be tested after changing settings or when t...

Page 190: ...o chlorine solutions containing chlorine i e bleach or hydrochloric acid NOTE The Aqua Hot must be turned ON before using any heat feature Diesel Burner The diesel burner will consume approximately ga...

Page 191: ...itch at the center dash console to the ON position to activate the engine pump inside the Aqua Hot The time required to preheat the engine varies with ambient temperature Allow at least three hours of...

Page 192: ...L CUT OFF lamp indicates one of two things there is a low liquid level in the heat tank or there was a strong impact to the unit Whenever this occurs the electronic controller must be manually reset I...

Page 193: ...xic propylene glycol based boiler antifreeze For more information contact Vehicle Systems at 1 800 685 4298 Annually Have the Aqua Hot tuned up yearly A tune up consists of a fuel noz zle and fuel fil...

Page 194: ...ates resulting in noticeable heating loss and or hard starting If this occurs change the element as soon as possible As a guideline change the element every 500 hours annually or at first indication o...

Page 195: ...liances Section 4 The Executive 2005 195 Aqua Hot Overall View General Layout An understanding of the general layout of the Aqua Hot system will help in operating and trou bleshooting the system 04046...

Page 196: ...ostat to desired setting Turn on the Heater switch NOTE The heater is rated at 1000 watts or 8 8 Amps Use care when hooked to anything less than 50 Amp service TIP If heater operation discontinues or...

Page 197: ...nt is to be installed properly seal vent to sidewall If a washer dryer is to be installed at a later date follow all the manufacturer installation instructions Listed here are further instructions whi...

Page 198: ...lowing can be used at a time Bedroom A C Washer Dryer or Cooktop on all electric models due to the automatic appliance selector limiting use of appli ances according to priority to prevent electrical...

Page 199: ...water pump Hook to shore power or start the generator To Conduct the Test Procedure 1 Set the selector knob to Reset 2 Set the Dry Timer knob to 30 minutes Push the On Off button to On Wait five secon...

Page 200: ...n the Wash Temperature knob to the desired temperature setting Choose the desired washing cycle option using the Selector knob Load wash tray with detergent Turn the power ON After the cycle is comple...

Page 201: ...nob to Spin Allow the pump to drain the drum 4 Set Selector knob to Reset and Timer to zero The door will unlock in two minutes or less Open door and pour in gallon of RV antifreeze 5 Set Selector kno...

Page 202: ...120 psi maximum The motorhome must be level To Operate the Dishwasher 1 Remove all scraps of food and load dishes Wash water comes from the spray arm As the arm rotates wash water will be provided to...

Page 203: ...to restart 7 Six beeps indicates the end of the wash program The drying fan will continue to run for a set time or until the door is opened NOTE It is normal for some water to remain in the drain fil...

Page 204: ...Section 4 Appliances The Executive 2005 204 NOTES...

Page 205: ...OPT 232 POWER SUNVISOR 233 DOOR SLIDING 233 SEAT CONTROLS 234 Swivel Seats 235 SOFA BED CONVERSION 235 DINETTE BED CONVERSION OPT 236 AIR MATTRESS BED 236 Troubleshooting 238 STORAGE UNDER BED 239 SUP...

Page 206: ......

Page 207: ...the circuit is active NOTE When dry camping turn the Entry Step switch off to prevent unnecessary step actuation and draining of the chassis batteries Operating the Entry Step 1 With the entrance doo...

Page 208: ...step or motorhome Lubrication Keeping the step clean is essential for smooth and reliable operation Before applying a dry spray lubricant or graphite on the slide mechanisms thoroughly clean the step...

Page 209: ...Cover An electrically operated air valve controls an air cylinder to extend and retract the stepwell cover The air valve will direct the air pressure to either side of the dual action air cylinder mov...

Page 210: ...nt screws to regulate air flow to either side of the air cylinder Adjusting the screws will affect the speed in which the air cylinder moves in or out Clockwise adjustment to decrease air flow and cou...

Page 211: ...erformance Air Seal The entry door is equipped with a one piece air seal to reduce wind and road noise The seal automatically inflates when the engine is running and the transmission shift selec tor i...

Page 212: ...n movement for vibration control in travel Test the operation of the dead bolt lock to ensure proper function Apply silicone weekly to the entry door rubber gaskets to prevent squeaking while the moto...

Page 213: ...door on the outside of the motorhome The two tone door bell chime is located in the vanity cabi net just under the sink A momentary switch completes the 12 Volt DC circuit activating electromagnets t...

Page 214: ...tional KEYLESS ENTRY Entry and bay door locks can be operated using the touch keypad located adjacent to the entry door Three lock codes are pre assigned and are unavailable for future use as unlock c...

Page 215: ...e keyless entry are shipped from the factory with default settings It is recommended the unlock code be personalized for security purposes To Program a Personal Number 1 Located under the co pilot cup...

Page 216: ...eceiver box behind the instrument cluster Turn the ignition switch to the ON position Locate the program button red Situate Key Fobs within reach Hold down the program button for five 5 seconds While...

Page 217: ...om If necessary tape the exte rior opening closed with duct tape until repairs to the motorhome can be completed Open a window or vent to equalize pressure during Slide out operation NOTE Do not use p...

Page 218: ...ide out room and awning when extending the Slide out room in snow sleet ice or freezing rain In such conditions if the Slide out room is extended clear the awning and ensure free movement prior to ope...

Page 219: ...time to run off Manual Override Hydraulic Emergency Procedures If the Slide out room does not operate it is possible a safety feature may be engaged to prevent room operation Check these items if the...

Page 220: ...is released The reservoir cap can be used at a nut driver Remove cap from top of tank 4 Line up equal distance along the outside wall Do not push on the flange 5 In synchronized movements push the ro...

Page 221: ...e Slide out switch when the room is fully extended a change in motor sound indicates full extension The Slide out drive motor will not stop automatically the switch must be released WARNING Firmly lat...

Page 222: ...Slide out usually on the vanity cabinet Ensure all people pets and objects are clear of the Slide out room path Press and hold the switch in the IN position The Slide out room will move slowly in The...

Page 223: ...ers mounted inside mechanical hardware attached at each end of the room If the Slide out will not operate with the switch follow the trouble shooting procedures in the Main Room Slide out section of t...

Page 224: ...such as trees or fences to allow the slide room and Slide out awning to fully extend CAUTION Rain water can pool on the Slide out awning The added weight will cause the awning to sag Upon retracting...

Page 225: ...stle brush monthly Thoroughly rinse both the top and bottom with a hose This process can be made easier with awning maintenance products Saturate the fabric with the solution and leave it on for 15 20...

Page 226: ...ions The electric motor is housed in the roller tube where it is protected from the elements and view Extending the Awning The awning operates from 120 Volts AC Hook to shore power start the generator...

Page 227: ...debris by lightly taping the awning from underneath using a broom handle or other instrument that will not harm the fabric Press the lower switch to retract the awning when at full extension Awning t...

Page 228: ...rn off the interior house power 12 Volt DC Unscrew the cover plate screws Adjust the potentiometer clockwise to increase the amount of wind speed needed to retract the awning Adjust the potentiometer...

Page 229: ...any position by pressing the stop button Door Awning Girard The Girard door awning uses 120 Volt AC to operate To Extend or Retract the Awning Hook to shore power start the generator or turn on the i...

Page 230: ...from underneath using a broom handle or other instrument that will not harm the fabric If the Wind Sensor retracts the awning it is recommend the awning remain retracted until winds subside The igniti...

Page 231: ...N It is recommended to travel with the vents closed High winds and vibration can dam age the plexiglass dome Tips for Fan Operation To keep condensation from accumulating operate the fans Condensation...

Page 232: ...ral minutes The thermoswitch prolongs the motor life and prevents inadvertent or accidental abuse of the mechanism NOTE If the cord stretches after use adjust the tension by moving the motor on the wa...

Page 233: ...any window view obstructed DOOR SLIDING The sliding pocket door uses two rollers at the top of each door During the life of the motorhome the sliding door may need adjusting to close tight against th...

Page 234: ...operate the lumbar seat support and heater functions Memory Control To Program a Seat Position Position seat as desired using the Power Base Control Press the SET button once then select the number 1...

Page 235: ...red position WARNING Seats must be locked in the forward facing position while the motorhome in transit SOFA BED CONVERSION The sofa will convert easily into a bed The sofa comes equipped with safety...

Page 236: ...otion AIR MATTRESS BED The air mattress pump is located in the bed storage compartment and is plugged into a 120 Volt AC outlet Two remotes are used to adjust the firmness setting of each side of the...

Page 237: ...the stored setting by pressing the MEMORY button Holding the MEMORY button down until it beeps will change the stored position to the current mattress firmness NOTE This system is designed to use the...

Page 238: ...lugged in the generator run ning or the inverter will need to be turned on Ensure pump in bed storage compartment is plugged in Check fuse on pump Use a key or a small screwdriver to open fuse compart...

Page 239: ...m in the open position SUPER SLIDE Optional The Kwikee Super Slide is an option that is available for use in the storage compartment bays of the motorhome The super slide allows for the pay load to sl...

Page 240: ...pressed the tray will return to the stow position While tray is sliding out press the opposite arrow button to stop tray operation Troubleshooting Power comes from a 40 Amp mini breaker in the Rear R...

Page 241: ...standby 2 Press the MODE button to display clock Press the memory button and the minute seg ments display OO The hour segments flash continuously NOTE Pay attention to the AM or PM setting 3 Press th...

Page 242: ...Fold ladder to the up position to open rear engine access doors To Raise Ladder Remove the hairpin cotter clip from the clevis pin Fold ladder upwards Hinges will gravity lock into the upright positio...

Page 243: ...on Set the CB radio to Channel 9 Request a React base if available to respond by saying Break Channel 9 for a React base and provide the CB Distress Data called CLIP repeatedly so the nearest monitor...

Page 244: ...ements Main battery disconnect switch located in the battery com partment must be on Turn ON the interior house power using the battery cut off switch The ignition key must be in either the ON positio...

Page 245: ...ion and instruction are found in the OEM instruction manual Perform the following instruction only when the motorhome is PARKED Press the PWR button to turn on the Navigation monitor Insert the map di...

Page 246: ...enu Pushing the joystick up or down enables the operator to scroll through or change information An LED provides system on power indica tion When the joystick is moved the LED turns off briefly blinks...

Page 247: ...seconds Move the joystick up or down to manually scan through the screens and disable automatic scanning Move the joystick right to resume automatic scanning Moving the joystick left to return to the...

Page 248: ...ill be imme diately displayed Colors selected will be stored and remain in effect until changed even if the Aladdin is powered down The usual SENSOR MODE is NORMAL Additional options are RAW and VERSI...

Page 249: ...539 7474 INFORMATION For detailed information and operating instructions on the Sirius Ready Satellite Radio refer to the manufacturer s manual located in the Owner s Information File TV ENTERTAINMENT...

Page 250: ...optional computer desk Television Inputs The televisions have many different input that can be selected such as a satellite dish DVD VCR player and or the roof antenna The TV tuner interfaces these di...

Page 251: ...ck selector button When using the antenna boost the green LED will be illuminated The antenna and booster work together to provide the best possible picture for most situations Certain conditions occu...

Page 252: ...lt AC from shore power the generator set or the inverter to operate Ensure interior house power is on and the house batteries are charged The ignition key must be in the OFF position The front televis...

Page 253: ...rom the roof antenna or shore cable Turn on the Power button on the TV tuner To turn on the TV press the Power button using the remote Press the Input button on the top of the remote until the Input S...

Page 254: ...e or press the DVD VIDEO but ton on the Home Theater System until DVD displays Press the Open Close button Place a CD on the tray with label up Adjust the volume using the Home Theater System remote H...

Page 255: ...n be found on the right side of the TV behind the access panel The button located about halfway up is the Power button NOTE Reading the individual component owner s manuals is strongly recommended Man...

Page 256: ...n Turn the VCR DVD on Push either VCR or DVD player on the VCR DVD remote TV automatically goes to CH 3 Load DVD disc or VHS tape and push PLAY SATELLITE SYSTEM Optional Satellite Receiver The Interna...

Page 257: ...tionary The system is not designed to track the TV satellite when the motorhome is in motion NOTE The satellite receiver must be turned on for the system to function The receiver has many options NOTE...

Page 258: ...Once the startup procedure is complete and the antenna is locked onto the correct satellite the TracVision SF power switch may be turned off to avoid unnecessary dis charge of house battery power Beca...

Page 259: ...ad up and roll off NOTE If a need arises to paint the radome ONLY use non metallic automotive paint to avoid degrading the RF signal strength and the reception quality INFORMATION For information on K...

Page 260: ...main menu press the ON button to engage the home theater components Press OFF to turn all components off Press a button next to a menu item to enter that menu subject Press the button next to a subjec...

Page 261: ...in a desired command NOTE The remote is programmed to perform basic commands for the most commonly used features of the components For in depth component operation refer to the OEM man ual for that co...

Page 262: ...each receiver is an ID dial that is set at the factory The living room receiver is set on 1 the bedroom receiver on 5 Press FR TV from the main menu on the MX 800 universal remote and com munication...

Page 263: ...the bedroom panel backlights Gen Start Starts and stops the generator Also displays generator fault codes Rope lights Turns on bedroom valance lights Dock Lights Turns on outside docking lights Gem Li...

Page 264: ...Section 5 Equipment The Executive 2005 264 NOTES...

Page 265: ...ng Fresh Water 281 FAUCETS 282 SOAP DISPENSER LIQUID 283 WASTE WATER SYSTEMS 284 Proper Waste Disposal 284 What Not to Put in Waste Holding Tanks 284 Waste Drain Sewage Tanks 285 Waste Drain Hose 285...

Page 266: ......

Page 267: ...hower is turned off while soaping down then turned back on to rinse This way a good shower uses a couple gallons of water or less There is plenty of water to meet personal needs once habits are adjust...

Page 268: ...croll down to the Systems Options screen Calibration Fresh grey and black tank percentages are determined by the tank sensors Tank sensors measure the height of the water in the tank Gallons entered a...

Page 269: ...right from the hundreds digit to set Set Tank Capacities Screen The purpose of setting tank capacities is to program the AladdinTM system fuel and holding tank capacities in gallons The Aladdinsystem...

Page 270: ...TE The Aladdin system must be in Normal mode to allow the Tank Level Sensors to memorize calibration settings Gravity Fill The gravity fill inlet allows fluids to be added directly into the fresh wate...

Page 271: ...Water Closed position Turn on the water supply The water pump can either be off or on It will not affect the water pump to leave it on CAUTION Some outside water sources develop high water pressure p...

Page 272: ...retract switch and guide the hose onto the reel Install plug in hose when not in use Maintenance When using the hose look for kinks Periodically fully extend the hose Straighten the hose on the ground...

Page 273: ...Damage from neglect will be the responsibility of the owner not the manufacturer Latching Controller The circuitry of the latching controller allows multiple switch locations to operate the water pump...

Page 274: ...ck the water pump system for components that are loose Many symptoms can be resolved by tightening the hardware Check the following items Water pump will not start or blows the fuse Check the electric...

Page 275: ...y Accumulator Features 1 Smooth flow from the faucets 2 Reduced water pump cycling 3 A pre charged air cushion 4 Elimination of pulsation and water hammer 5 Water pressure at faucets The accumulator t...

Page 276: ...water quality Prior to disinfecting the water system with a chlorine bleach solution remove the filter elements and re install the filter bowls without the elements Use the following procedure to rem...

Page 277: ...remove dirt rust and other contaminant from the water The 2nd stage filter is a carbon block filter to remove chlorine organics and other impurities The ozone injection between 2 and 25 parts per mil...

Page 278: ...Gas Transfer Line F Anti backflow Electronic Solenoid Valve G Ozone Electrode Assembly H Cleanable Glass Borosilicate Dielectric CAUTION Always turn off water supply with galley valve on the plumbing...

Page 279: ...l amount of baking soda to the cloth and clean outside of tube CAUTION Do not submerge or allow water to enter into the dielectric If this happens place the dielectric on a paper towel in a microwave...

Page 280: ...th filter sumps with warm soapy water and rinse 8 Place new cartridges labeled 1 and 2 in the sump bottoms and re install matching filter numbers to unit Hand tighten only Do not use a wrench 9 Open c...

Page 281: ...emove water filter elements in water bay and re install filter sumps Prepare a chlorine bleach solution using one gallon of water and cup of chlorine bleach Use 1 gallon of solution for every 15 gallo...

Page 282: ...roperly rinsed with the fresh water afterwards Failure of copper tubing especially soft or flexible copper can result if materials other than water or winterizing solutions are allowed to reside insid...

Page 283: ...quid soap lotion dispenser can be used with any type of liquid soap or lotion The liner of the bottle will not corrode or discolor the contents of the dispenser To clean use a soft cloth and blot dry...

Page 284: ...omotive antifreeze ammonia alcohol or acetone in holding tanks will dissolve plastic Do not put large table scraps in the tanks They could stick in or damage the valve seals Facial tissue is thicker s...

Page 285: ...he termination drain is adjustable and should be periodically exercised Sewer hoses usually come in 10 or 20 foot lengths The sewer hose is stored in a tube accessed through a door on the roadside nex...

Page 286: ...water Pour mixture through toilet to the holding tank Be careful not to spill the chemical on your hands clothing toilet bowl or carpet Hot weather condi tions may require adjusting the amount of chem...

Page 287: ...the grey water valve The water in the grey tank will flush remaining solids from the sewer hose The grey valve remains open until the next drain cycle or time of departure WARNING Never operate the f...

Page 288: ...e macerator pump a grey water bypass hose with on off valve drip cap a 10 attached hose and a 12 spare hose To Empty the Black Tank Ensure the 3 flexible hose from the macerator pump to the terminatio...

Page 289: ...ass hose is the small garden sized hose connected at the termination point of the dump valves and T s into the small flexible hose on the out let side of the macerator pump To Use the Grey Water Bypas...

Page 290: ...til the desired water level is obtained Generally more water is required when flushing solids To Flush the Toilet Momentarily push the lever down Holding the lever down will not increase flush time or...

Page 291: ...of toilet tissue can clog the tank or termination valve Cleaning Maintenance The toilet should be cleaned regularly for maximum sanitation and operational efficiency Clean the toilet bowl with a mild...

Page 292: ...l evaporate in about 30 days Do not use a petroleum based lubricant damage to the seals will occur Drain Traps Auto Vents Drain Traps Sinks shower and clothes washer drains incor porate a water trap P...

Page 293: ...bing service center NOTE Icemakers water filters water purifiers and the Aqua Hot all use domestic water and should be drained and stored in accordance with the manufacturer s recommen dation for wint...

Page 294: ...ated inside the water service cen ter of the motorhome 3 Open hot and cold low point drain valves in manifold bay Let all the water drain CAUTION Neglecting to winterize the Aqua Hot during freezing t...

Page 295: ...s and replace plugs 10 One 1 gallon of FDA approved RV antifreeze is needed to protect various water drain lines in the motorhome Pour 1 pint into both the kitchen and bath shower drains Pour 2 pints...

Page 296: ...procedure 1 Empty and flush the holding tanks 2 It is not necessary to blow out the lines with air Close valve located between water pump and fresh water tank 3 Locate filters in bay remove filters r...

Page 297: ...eeze stains NOTE Some items such as the icemaker washer dryer and dishwasher require special instructions which can be found in the specific owner s manuals NOTE Clean up spilled antifreeze immediatel...

Page 298: ...Interface 6 Power Cord 7 Hose Reel 8 City Water Connection 9 Fresh Tank Fill City Water Valve 10 Black Tank Flush Connection 11 Faucet 12 Light 13 Light Switch 14 Spare 15 120 Volt Outlet 16 Water Pum...

Page 299: ...Water Systems Section 6 The Executive 2005 299 TYPICAL WATER BAY 040496c...

Page 300: ...Section 6 Water Systems The Executive 2005 300 040487m WATER SYSTEMS DIAGRAM Typical Water System Layout...

Page 301: ...Water Systems Section 6 The Executive 2005 301 NOTES...

Page 302: ...Section 6 Water Systems The Executive 2005 302 NOTES...

Page 303: ...EDURES CHECKLIST 309 LP GAS TANK 309 Measurement 309 Tank Capacity 310 Tank Filling 310 Tank Operation 312 LP GAS FUNDAMENTALS 312 LP GAS REGULATOR 314 LP GAS HOSE INSPECTION 316 LP GAS DISTRIBUTION L...

Page 304: ......

Page 305: ...have an authorized service person adjust the LP Gas regulator for these conditions Have the LP Gas system checked by an authorized dealer at least once a year and thereafter before every extended tri...

Page 306: ...settle to the floor level Sulfated batteries rotten egg odor will also sound the alarm When this occurs reset the detector to stop the alert sound About the LP Gas Detector Be aware of the difference...

Page 307: ...n 7 0 Volts for it to operate properly If the power source is disconnected or if the power is otherwise interrupted the detector will not operate The LP Gas leak detector has a self check circuit runn...

Page 308: ...button when the detector is in alarm 1 The red LED will continue to flash and the alarm will beep every 30 seconds until the gas level has dropped to a safe level 2 The LED will flash green until the...

Page 309: ...the motorhome Stay clear of the sur rounding area Keep all sources of ignition out of the area Contact a qualified service technician to find the source and repair the gas leak WARNING A fire or expl...

Page 310: ...the tank is filled to the proper level there is space available for the conversion of liquid into gas If a tank is over filled it may cause the safety valve to release pressure When this happens a st...

Page 311: ...the process of supplying fresh fuel to the appliances light the stove first WARNING It is common for small amounts of liquid propane to escape and evaporate during the refueling process Protect bare s...

Page 312: ...ghten ing the valve may permanently damage the valve seat Tank Operation LP GAS FUNDAMENTALS The above capacities allow for 20 vapor space on each cylinder Data taken from the National Fire Prevention...

Page 313: ...sh Point 842 F Basic Facts About LP Gas LP Gas detectors are a federal requirement on all LP Gas equipped recreation vehicles LP Gas is a by product produced by refining oil Odor is added to LP Gas af...

Page 314: ...a range of 10 to 13 psig pounds per square inch gauge The second stage further reduces pressure to a working pressure of 0 4 psig 11 Inches of Water Column or about 6 ounces psi A vent is installed t...

Page 315: ...cked for proper pressure and accurate regulation during appliance operation Erratic pressure regulation dramatically affects refrigera tor operation on LP Gas Manometers The manometer is the best way...

Page 316: ...equently the uniformly pricked cover should not be viewed with alarm 2 Damage to the textile reinforcement or wire braid is cause for hose replacement Wire braid reinforced hose which has been kinked...

Page 317: ...ibution work be performed by an authorized dealer or an authorized service technician When removing or servicing any gas appliance manually close the primary valve located on the end of the LP Gas tan...

Page 318: ...k of LP Gas will last Generally LP Gas appliances do not operate continuously An example would be the typical cycling of the refrigerator Determining how long a tank of LP Gas will last Combine the BT...

Page 319: ...cylinders and tanks is in required testing and inspection procedures and in construction of the containers Both tanks and cylinders are required to undergo pressure testing and inspection however the...

Page 320: ...age Insects may have built nests that will obstruct flow At the first indication of incomplete combustion yellow flame instead of a blue flame or soot is present contact a service technician immediate...

Page 321: ...LP Gas Systems Section 7 The Executive 2005 321 NOTES...

Page 322: ...Section 7 LP Gas Systems The Executive 2005 322 NOTES...

Page 323: ...the Inverter 348 INVERTER SINE WAVE OPT 349 Remote 350 Programming Resetting 352 Stand by Operation 353 Battery Charging 353 Battery Temperature Sensor 354 Pass Through Power 354 Meters Menu 354 Autom...

Page 324: ......

Page 325: ...nued integrity and safety of the electrical system Please note that any modifications may void the warranty WARNING Water is electrically conductive Do not use any electrically powered item or electri...

Page 326: ...not turn off all DC electrical items or other parasitic loads present on the house battery Some are federal mandate items such as the LP Gas detector If an AC power source is not available and the mo...

Page 327: ...off the interior lighting before acti vating or deactivating the battery cut off switch SHORE POWER HOOK UP The power requirement for the motorhome is 50 Amp 120 240 Volt AC single phase The shore cor...

Page 328: ...on The transfer switch should make an audible click Go inside the motorhome and check the AC voltage using the Aladdin screen to verify proper voltage Plugging in the Shore Cord with Cord Reel Option...

Page 329: ...Operate appliances and outlets in sequence rather than all at the same time CAUTION If shore power service is limited to 15 or 20 Amps use of light duty extension cords and electrical adapters will cr...

Page 330: ...to anything less than 50 Amp shore service Shore power service less than 50 Amps consists of one power supply conductor a neutral and a safety ground 30 Amp shore service is limited to 24 continuous A...

Page 331: ...inking routinely extend the cable full distance and straighten the power cable on the ground It is important the cable remains clean Accumulated dust and dirt on the cable may cause difficulty in retr...

Page 332: ...s 138 AC Volts or if voltage drops below 105 AC Volts the transfer switch automatically disconnects the electrical service This helps prevent damage to voltage sensitive equipment that can occur Surge...

Page 333: ...ome The generator can be started from the following locations Generator remote switch on the dash Generator control panel located on the generator Bedroom control panel Inverter panel Electrical Syste...

Page 334: ...tion Repeat if necessary The diesel generator fuel pick up tube is cut to approximately 1 4 tank so as not to run the main engine out of fuel Starting the Generator Push and hold the control switch in...

Page 335: ...ng used Allow the generator to run unloaded for at least one minute before shutdown to allow the engine to cool Momentarily push the control switch to the STOP position Release the switch Powering the...

Page 336: ...s 6000 watts net INFORMATION The generator may shut down for reasons other than an overload If a blink code appears on the control switch refer to the manufacturer s manual to obtain an explana tion f...

Page 337: ...r load the generator or cause the circuit breaker to trip again Remember to compensate for elevation and temperature changes when re connecting loads NOTE An appliance or load may have a short if it c...

Page 338: ...ng generator servicing or when storing the motorhome INFORMATION These instructions are only a guide and not a replacement for the Inverter Owner s Manual Please refer to Inverter Manual for in depth...

Page 339: ...adings Scroll down to the last menu heading Set Clock Hours and minutes will alternately flash every eight seconds Use the Settings button to advance the flashing hours or minutes The clock is a 24 ho...

Page 340: ...ed it must be started from the RC7 GS remote If the generator is started manu ally from any remote switch other than the RC7 GS remote while the Automatic Generator Start feature is enabled the invert...

Page 341: ...on the RC7 remote control NOTE This information is not a replacement for the inverter manual Consult the Inverter Owner s Manual for complete instructions RC7 GS Remote The RC7 GS remote control is u...

Page 342: ...to remain ON Stand By Operation The Inverter Charger can be programmed for stand by power operation to automatically pro vide AC power if shore power discontinues or the generator is turned off When A...

Page 343: ...rter When battery temperature rises the inverter will decrease charge voltage to prevent boiling the batteries When battery temperature cools the inverter will raise charge voltage Voltage compensatio...

Page 344: ...teries to full state of charge based on Fuel Gauge Cutout and Battery Bank Capacity settings with current battery voltage Generator Start Stop Use inverter ON OFF button to remotely start the generato...

Page 345: ...d Effect Transistor temperature which is measured in counts Est Batt Cap Estimates the battery bank capacity in amp hours Ahrs Charging and discharging on a cyclic basis will give an approximate indic...

Page 346: ...llows the inverter to be at a constant standard output voltage When changing the Search Sense value AC loads must be evaluated for proper inverter operation Auto LBCO Automatic Low Battery Cut off may...

Page 347: ...values whether charging or discharging figures are approximate by using internal or external shunts The shunt monitors partial current consumption allowing the majority of current to pass on heavier c...

Page 348: ...generator is started manually from any remote switch other than the RC7 GS remote while the automatic generator start feature is enabled the generator may shut down due to field parameter settings To...

Page 349: ...l vary with the depth of discharge when the charge cycle begins and any additional DC loads such as lights NOTE The inverter is programmed at optimum values from the factory Changing program values ma...

Page 350: ...nues the inverter will immediately begin invert ing and supply AC power to any loads Remote The sine wave inverter is fully pro grammable with many features Use the remote control to change or add fea...

Page 351: ...alues Red Button Press the red button to scroll the cursor An underscore of the first letter indicates the selected mode Press the red button to turn ON the inverter battery charger or quickly exit pr...

Page 352: ...er to obtain information on performing an equalize charge WARNING An Equalize Charge uses a significantly higher than normal charge voltage This volt age can damage sensitive electronic equipment Seve...

Page 353: ...s to charge the batteries to a full state of charge varies greatly It can take several hours or even days depending on the actual state of charge of the batteries and DC power consumption The inverter...

Page 354: ...rnal bat tery charger will ramp up battery charging voltage A time delay allows pass through AC power to the sub panel before ramping up the battery charge Meters Menu The meter heading number 4 in th...

Page 355: ...uctions thor oughly This is not a substitute for the inverter manual Setting the Clock 24 hour 1 Using the Menu Headings buttons scroll to menu number 6 Time of Day 2 Press the DOWN button on the Menu...

Page 356: ...ultaneously to continue the generator auto start programming Heading number 9 Inverter Setup should appear 9 Press the Menu Headings DOWN button to scroll to heading number 12 Gen Auto Start setup Pre...

Page 357: ...e previous two menu items This voltage setting is used when applying heavy loads to the house batteries An example Using many lights and the inverter to watch the television and operating the microwav...

Page 358: ...attery power is restored the inverter will need to be programmed If the Inverter Fails to Charge With AC available if for any reason battery voltage dropped below 8 5 Volts DC before the remote was se...

Page 359: ...from the inverter and supplies power to items which can be operated by the inverter The AC power produced by the inverter supplies power to the sub panel only WARNING The 120 240 Volt AC panels contai...

Page 360: ...ts to spin and current con sumption may momentarily exceed the rated capacity of the breaker As the electric motor comes up to operating speed the electric motor s current consumption will decrease Th...

Page 361: ...g a light bulb or appli ance and coming back on the neutral or white wire If just a small amount of the current comes back on the safety ground wire the electronics will trip the breaker or outlet sto...

Page 362: ...ng 12 Volt DC as the electromotive force can make it more susceptible to out side influences such as corrosion from weathering or oxidation The large variety of applications this voltage can be used i...

Page 363: ...to Say When Should it become necessary to use testing tools take precaution and consider three things 1 Recognize when a problem is beyond your skill level Attempting a repair without knowl edge of i...

Page 364: ...battery moves the sulfuric acid back into solution with the distilled water A bat tery left in a low or discharged state will cause the acid to sulfate In attempting to recharge the bat tery the acid...

Page 365: ...tches Slide Tray Maintenance The battery tray slide will occasionally require lubrication When performing maintenance to the batteries remove old lubricant and dirt from the battery tray slide with so...

Page 366: ...les mark cable locations and carefully clean them with a mild solu tion of baking soda and water or an aerosol product specifi cally designed for battery maintenance Do not allow cleaning solution to...

Page 367: ...ings between cells should not vary more than 50 points If one cell in a particular battery bank being tested is at a 50 state of charge while the others are indicating a full charge charge only that b...

Page 368: ...s out of pressure and is operated at or below its 15 GPM level it will hold 12 psi However a pump that is connected to a water tank with a finite capacity will start to lose the ability to hold pressu...

Page 369: ...harge with the battery at 80 F when the discharge cycle begins However increasing the discharge load applied to the battery from 5 Amps to 10 Amps on a 100 Ahr battery does not yield ten hours of disc...

Page 370: ...a Combiner box and a charge controller that can handle up to five 100 watt solar panels Solar Panel The solar panel is a laser grooved buried grid panel that is capable of delivering about five amps...

Page 371: ...th the House and Engine batteries at the same time 2 Pulse Width Modulation Delivers all the available charging amperage until the batter ies reach their set point voltage Bulk and then it begins to t...

Page 372: ...ingle layer of dust or road grime can reduce the power output by 15 to 25 Leaves and debris that can cover two or three of the 36 individual cells can reduce output power by 50 to 75 Use of the basic...

Page 373: ...place safety lens 7 Align tabs in trim ring with slots in fixture base Rotate lens clockwise until trim ring locks into place CAUTION Do not touch halogen lighting while on They can cause a burn Do no...

Page 374: ...tor When shore power is not available appliance operation relies exclusively on the generator inverter or batteries for power The inverter Automatic Generator Start feature should be enabled when shor...

Page 375: ...for the inverter manual Keep the inverter manual in the motorhome as it will be needed for reference Meters The two inverters are electrically linked together with an external shunt that monitors AC a...

Page 376: ...on the screen Use the Up or Down arrows to scroll the programming menu The Settings button will change the value or option Press the Menu Set Up buttons to exit the programming mode Shunt Selection W...

Page 377: ...battery power turn the inverter off when not in use NOTE All Electric motorhomes include two solar panels which are installed on the roof House Batteries The battery bank consists of five Type 8 D 25...

Page 378: ...t trade with amp hours discharged and charged In addition the type of discharge load depends on the charge time A rapid and heavy discharge cycle yields less available amp hours than a slower discharg...

Page 379: ...ting material over the batteries when working on or near the battery area Remove rings and watch es Use extreme caution when working with hand tools Do not allow the tool to short circuit battery conn...

Page 380: ...Section 8 Electrical Systems House The Executive 2005 380 Wiring Systems Interfaced...

Page 381: ...Electrical Systems House Section 8 The Executive 2005 381 NOTES...

Page 382: ...Section 8 Electrical Systems House The Executive 2005 382 NOTES...

Page 383: ...G COLUMN SMART WHEEL 394 Smart Wheel Operation 394 Wiper Function 396 Tilt Telescope 397 CONSOLE 397 Transmission Shift Seletor 397 Parking Brake 398 Leveling Controls 399 DASH INDICATOR LAMPS 400 Gau...

Page 384: ......

Page 385: ...ing such as headlights taillight dashboard functions gauges etc The house battery s supplies 12 Volt DC power to the dis tribution panel located in the bedroom This panel contains fuses for the house...

Page 386: ...ponents and wiring to protect from hot sparks 3 Disconnect the terminal plugs from the engine Electronic Control Unit located on the passenger side of the engine block 4 Disconnect all the plugs from...

Page 387: ...LOW indicates Signal The fuses are standard ATC blade type When a fuse BLOWS the wire in middle of the plastic case will be broken A bad or blown fuse must be replaced with a fuse of the same rating a...

Page 388: ...the switch was bumped or accidentally set to OFF or REAR If the motorhome still does not start try to start it from the rear start box CAUTION When checking or servicing the engine compartment the Rea...

Page 389: ...ons the contacts are protected with a unique antioxidant coating The relay is of heavy construction and can easily deliver the needed current In a battery charging situation both batteries will charge...

Page 390: ...ground The 30 post can be used many different ways 2 The 85 post is one side of the coil tripped different ways 3 The 86 post is the opposite side of the coil tripped different ways 4 The 87 posts are...

Page 391: ...ay is at rest not energized the common terminal 30 and the normally closed terminal 87a have continuity When the coil is energized the common terminal 30 and the nor mally open terminal 87 have contin...

Page 392: ...to start the engine The function of the alternator is an electrical system voltage maintainer not a battery charger When the engine is operating the alternator maintains electrical system voltage rel...

Page 393: ...y or battery wire from the alternator with the engine run ning as this can damage the alternator or regulator The pulley for the alternator should be torqued to 80 foot pounds Chassis battery voltage...

Page 394: ...al wires provide power and ground for the steering wheel backlighting The 3 Amp fuse on the Master Controller is for back lighting the switch panel LED draw is approximately 20 mA Another function of...

Page 395: ...h the Cruise Control ON press and release the RES button once Engine speed will increase to 900 RPM Push and hold the RES button engine speed will increase to 1500 RPM Use CANCEL or turn the cruise co...

Page 396: ...lected the low wiper will activate for a period of approximately three wiper cycles after the switch is released If any wiper functions have been selected the wipers will continue to run in the select...

Page 397: ...ate left turn indicator circuits when the ignition is on Pull the lever up to select high low beam circuits when the headlights are on Hazard Flashers The flasher button is located on the steering col...

Page 398: ...he lower RPM shift schedule will reduce the flow of antifreeze lubri cating oil and air flow through the radiator resulting in increased transmission and engine temperature CAUTION Do not use the econ...

Page 399: ...or the leveling system to function NOTE Air suspension will NOT operate unless ignition is ON RVA Control Hydraulic Systems Optional The three point hydraulic leveling system is operated from the cont...

Page 400: ...before moving motorhome 3 HEADLIGHT BEAM High beams on when illuminated 4 PARK BRAKE Parking emergency brake is applied RIGHT ARRAY 5 RIGHT ARROW Audible Turn Indicators Right turn indicator circuits...

Page 401: ...esel generator and Aqua Hot will not operate below tank to ensure there is enough fuel to run main engine 11 VOLTMETER 10 18 V Shows the charge condition in the chassis battery The nor mal voltage wit...

Page 402: ...indicates pressure in the rear air tank The normal air system operating pressures are 105 to 120 psi These air pressures are preset at the factory If a problem occurs with either air system not mainta...

Page 403: ...change LCD display Press M to scroll through display screens Odometer Trip odometer 1 Trip odometer 2 Engine Hour Clock Data will display automatically two seconds after selecting desired screen To re...

Page 404: ...th the switch held down turn on the ignition key The battery volt gauge on the dash should indicate 12 Volts 2 If voltage is sufficient continue to hold the switch down and try to start the engine If...

Page 405: ...k Heater Hook to shore power and plug in block heater cord to the receptacle Turn on the Block Heat switch NOTE It is advised to prepare the engine for starting in sub freezing temperatures by leav in...

Page 406: ...Allow approximately one to two hours longer for colder ambient temperatures of engine preheating run time The pump can be operated overnight if desired Turn the engine heat switch OFF when engine pre...

Page 407: ...al ring to set desired angle Place the switch in the center position to prevent accidental misadjust ment NOTE Ignition must be in the ON or ACC position PASS SHADE Operates the Passenger Side power s...

Page 408: ...m driving with the tag axle raised DASH AIR CONDITIONER HEATER CONTROLS The system is designed to only provide heating cooling and defrost for the pilot and co pilot area The system is not capable of...

Page 409: ...and defrost lou vers The A C system operates to dehumidify the discharged air DEFROST Fresh air is drawn in and discharged through the defrost louvers The A C system operates to dehumidify the dischar...

Page 410: ...Close all windows and vents to hot humid outside air MAX AC and HI blower will provide a quick cool down Using a lower blower speed will produce cooler discharge air A C Heater The A C system will al...

Page 411: ...ac uum to open and close the vacuum switches The vacuum generator creates and stores 15 of vacuum in a reservoir ball Output from the reservoir is sent to the vent control knobs to open or close vents...

Page 412: ...ula one step further the 11 oz equal approximately 18 of the entire system The total will equate to approximately 61 oz or 3 8 lbs of R134a High pressure readings are another way to determine the amou...

Page 413: ...drogenated Nitrile Butadiene Rubber HNBR and are green in color Air Conditioner Refrigeration Components Compressor The compressor is belt driven from the engine through the compressor and elec tronic...

Page 414: ...on operational prob lems which may occur No Heating 1 A C switch is turned off 2 Blower switch is turned off 3 Verify the proper engine coolant level 4 Verify that the engine is reaching operating tem...

Page 415: ...eck that the vacuum solenoid mounted on unit is receiving power from the mode switch If operating properly the vacuum solenoid will feel hot if current is engaging the solenoid 5 Check the mode switch...

Page 416: ...tors level conditions of the motorhome and sends that information to the Hydraulic Leveling Control Module mounted in the driver s console DIAGNOSTIC PLUG LOCATION The Eaton Cummins and Allison diagno...

Page 417: ...Status screen move the joystick right for a rolling display of the four sub screens Move the joystick up down to select the desired sub screen 080377d L E D STATUS ENGINE TRANS 0 0 855 83 32 55 0 3 0...

Page 418: ...LIGHT BRAKE LIGHT THIRD BRAKE LIGHT CLEARANCE LIGHTS BACK UP LIGHTS LICENSE PLATE DOCKING LIGHTS TROUBLE LIGHT TURN SIGNAL MIRROR GRAB HANDLE EXTERIOR PORCH LIGHT COMPARTMENT BAY LIGHTS PHILLIPS 9007...

Page 419: ...Electrical Systems Chassis Section 9 The Executive 2005 419 ENGINE NO START FLOW CHART...

Page 420: ...Section 9 Electrical Systems Chassis The Executive 2005 420 NOTES...

Page 421: ...DIAGRAM 472 Cummins I S M II Standard 472 Cummins ISX OPT 474 Detroit Diesel OPT 476 STARTING PROCEDURE 478 Normal Starting 478 Cold Weather 478 ENGINE OIL 480 ENGINE SHUTDOWN 482 Extended Engine Shu...

Page 422: ......

Page 423: ...mmediate problem or failure Unauthorized modifications or repairs to the chassis could result in a forfeiture of warranty coverage DANGER Due to the sensitive nature of the electronics on the chassis...

Page 424: ...ng system or both The Roadmaster chassis design offers unsurpassed ease of mainte nance and service The towing system rating incorporated in the construction of the frame is 10 000 lbs towing and 1 00...

Page 425: ...d increases compressed air output increases When the air is compressed heat is generated Heat dissipates as the air is discharged from the compressor Moisture condenses in the compressed air as it coo...

Page 426: ...tely 105 psi is factory preset from the governor manufacturer and is not adjustable Cut out pressure is calibrated to 120 psi When cut out pressure is reached the governor will send an air purge signa...

Page 427: ...ortion of the fitting body While holding the release ring down pull hose away from fitting To Connect Hose Push hose into fitting through the release ring and the O ring using a slight twisting motion...

Page 428: ...cap Using a firm grip insert the air fitting into auxiliary air supply The locking collar is spring loaded and will lock automatically when the fitting is properly inserted To remove fitting Firmly g...

Page 429: ...es or other pneumatic operated items The air dryer has three functions cooling filtering and drying the air going through the motorhome air system If an excessive amount of water is present when perfo...

Page 430: ...e supply and secondary tanks to bypass the outlet check valve 4 Heater Power Harness Twelve inch cable with a Metri Pack plug provides an electri cal connection to air dryer heating unit In extreme co...

Page 431: ...ir dryer 4 Install a new O ring 5 Lubricate the O Ring on the stem with a thin layer of grease 6 Lubricate the cartridge seal with a thin layer of grease 7 Thread the replacement cartridge onto the ba...

Page 432: ...e controlled check valve remove water from the desiccant bed with a backflow of dried expanded system air Air Dryer Cycle The governor turns the compressor on when the supply tank pressure drops below...

Page 433: ...air spring The correct ride height should be maintained All motorhomes with air springs have a specified ride height established by the manufacturer This height should be maintained within This dimens...

Page 434: ...ame rails Air spring support plates mount to the main frame and the H frame There is a specified distance the air spring must maintain between the mounting plates Other than specified distance between...

Page 435: ...tments in small increments 4 After obtaining the specified distance insert a 1 8 or 7 64 inch twist drill bit into the plas tic arm and valve body This will center the travel of internal piston Tighte...

Page 436: ...the vehicle is in operation a warning buzzer will sound and a dash warning light will illuminate at approximately 60 to 65 psi pounds per square inch to alert the operator A simple mechanical explana...

Page 437: ...ll children and or pets may require a small block to be fabricated to prevent accidental release The block should be placed under the knob on the dash panel A wooden clothes pin clasped at the base of...

Page 438: ...ates the rear drive axle brakes and tag axle brakes This tank division gives reassurance in case one tank experiences a failure of an accessory air item allowing the compressed air to escape Accessory...

Page 439: ...ction Skidding tires have less tractive efficiency It is possible under certain conditions to have the wheel s skid with a normal functioning ABS system The ABS itself does not apply additional brakin...

Page 440: ...he drive wheel in relation to the other wheels If a speed differential occurs in the drive wheel the ECU enters Automatic Traction Control mode During an ATC event the ECU will automatically react to...

Page 441: ...l a profes sional towing company to limit the possibility of body and drive train damage FRONT AXLE While driving the motorhome be aware of any changes in the feel of steering and have the system chec...

Page 442: ...wheel and steering gear The correct wheel alignment promotes longer tire wear and ease of handling while minimizing the strain on the steering system and the axle components Use NLGI 2 Lithium soap b...

Page 443: ...Toe out Occurs when the tire front distance is greater than the tire rear distance Wheels are generally set with initial toe in As the motorhome operates tires tend toward a toe out condition By start...

Page 444: ...end of the kingpin toward the rear of the motorhome Negative caster is the tilt of the top end of the kingpin toward the front of the motorhome Setting the caster angle more positive than specified m...

Page 445: ...eels for safety prior to accessing components underneath the motorhome 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Axle Beam Steering Box Steering Drive shaft Universal Joints Slip Yoke Ball Joint Steering Colum...

Page 446: ...ease at the grease fitting on the universal joint Apply until the new grease purges from all the seals 3 If the new grease does not purge from the seals disassemble and clean the joint or replace the...

Page 447: ...nterval is six months or every 5 000 miles NOTE It will be necessary to start the motorhome and turn the steering wheel to access fit ting s Center Link The center link is located on the backside of t...

Page 448: ...ating the kingpins until new grease purges with no air pockets Greasing interval is every six months or 5 000 miles Control Arm Bushings Control arms align the axles perpendicular with the frame The p...

Page 449: ...f the spool When in the center position pressurized hydraulic fluid bypasses the spool When a turn is made the poppet valve shifts to one direction or the other directing the hydraulic pres sure to on...

Page 450: ...icant change when petroleum based lubricants are used or every 100 000 miles when synthetic lubricant is used These plugs should have sufficient magnetic strength to pick up a 1 5 pound weight of low...

Page 451: ...axle with approved lubricant until the level is even with the bottom of the fill plug hole WARNING When checking or changing the lubricant always ensure that the axle is not hot Oil temperature 90 F o...

Page 452: ...an or replace the universal joint Greasing the Drive Shaft Slip Yoke and Splines 1 Check the drive shaft for looseness If loose or worn repair the drive shaft as necessary 2 With finger cover the rear...

Page 453: ...line and the extended centerline of the shaft of any component to which the U joint connects Because the dou ble oscillating motion of a U joint that connects angled shafts causes a fluctuating speed...

Page 454: ...in 2nd 6th gear and the tag axle is covered the light will be off Raise the tag axle when performing severe or tight maneuvering under 5 mph to prevent scuffing the tag axle tires A beeping alarm sou...

Page 455: ...the tag axle air bags Regulator pressure is preset at the factory and may require adjustment to obtain the proper weight distri bution on all axles To determine the correct setting of the pressure re...

Page 456: ...assembly with the recommended lubri cant SHOCK ABSORBER The shock absorber by definition is a hydraulic device used to dampen suspension body movement Road surface irregularities are compensated for b...

Page 457: ...trol panel Air Park brake must be applied to enable this function The ignition must be in the ON position Press once to set system in Manual Level mode or press twice to begin Auto Level mode Travel M...

Page 458: ...a DOWN arrow to lower the correspon ding side Excess Slope Indicates the system has attempted to level the motorhome but the surface is too steep Panel Indicator Lamps Yellow Level Indicator Lamps Il...

Page 459: ...o back to travel mode by pressing the Travel Mode button or releasing the park brake Reset Button Should the reset button illuminate an error may have occurred in the system Press the button to reset...

Page 460: ...engine The ignition must be ON to operate the leveling system Ensure the front wheels are pointing straight ahead Allow the air system to build to full air pressure approximately 130 psi The leveling...

Page 461: ...sure in the leveling system drop below approximately 90 psi when in Auto Level mode a small air compressor provides the leveling system with air pressure This compressor requires no maintenance Manual...

Page 462: ...ir springs is released The air system will remain charged CAUTION Never lower the suspension and attempt to travel or turn Body and suspension damage will result Raise Button With the engine running a...

Page 463: ...ng in damage to the windshield or entry door malfunction CAUTION The leveling jacks are not designed for changing tires This can cause problems with the suspension system frame alignment and damage to...

Page 464: ...ite selection problems If possi ble park the motorhome with the front facing downhill If additional height or surface support is needed construct 1 x 1 wooden blocks made from two pieces of plywood fo...

Page 465: ...eces of plywood for a total thickness of 1 Drill hole in corner and use awning wand to slide wooden block under jack pad The Automatic function of the leveling system should only be engaged when the s...

Page 466: ...ing mode or Jacks All Retract mode Manual Leveling Manual Operation When manually operating the leveling system it is important that all jacks are in contact with the ground to properly stabilize the...

Page 467: ...movement in the motorhome To begin automatic operation Apply the parking brake Turn the ignition switch to ACC Turn the jack control Power switch ON Press the Level switch to AUTO The top green light...

Page 468: ...bong alarm will silence when all jacks are retracted INSPECTION Before moving the motorhome always perform a visual inspection to be sure that all jacks have fully retracted Remove any debris that may...

Page 469: ...anual retract system releases fluid that is under pressure in each jack and allows the fluid to return to the reservoir CAUTION The motorhome will raise or lower when the manual retract valves are ope...

Page 470: ...bration procedure requires two persons for convenience and accuracy and should only be performed by qualified service technicians Adding Fluid Indication of low fluid levels is the bong alarm intermit...

Page 471: ...lbs in Therefore no intake manifold vacuum exists Diesel engine RPM revolutions per minute operating speeds are generally much lower than that of the gasoline engine Peak torque and horsepower output...

Page 472: ...rmovalve for hydraulic fans 6 Charge Air Cooler 7 Electric Override Valve for hydraulic fans 8 Radiator 9 Primary Fuel Filter 9a Fuel Control Panel 10 Alternator 11 Engine Oil Dipstick 12 Engine Oil F...

Page 473: ...ir Conditioning Compressor 18 Chassis Batteries Disconnect 19 Hydraulic Oil Dipstick 20 Hydraulic Oil Reservoir 21 H O Purge Overflow Bottle 22 Engine Diagnostic Plug 23 Light Reel 12 Volt 24 Pre stra...

Page 474: ...t Data 1 Coolant Reservoir 2 Back up Alarm 3 Tag Axle Regulator 4 Air Filter Minder 5 Hydraulic Fan Control Module 6 Charge Air Cooler 7 Radiator 8 Primary Fuel Filter 9 Alternator 10 Engine Oil Dipst...

Page 475: ...n 13 Air Filter 14 Air Governor 15 Air Conditioning Compressor 16 Hydraulic Oil Dipstick 17 Hydraulic Oil Reservoir 18 H2O Purge Bottle 19 Rear Electrical Box 20 Engine Front Rear Start Switch 21 Ligh...

Page 476: ...er 3 Charge Air Cooler 4 Radiator 5 Air Filter Minder 6 Tag Axle Regulator 7 Thermovalve for hydraulic fans 8 Black Heater Outlet 9 Hydraulic Oil Filter 10 H2O Purge Bottle 11 Coolant Reservoir 12 Fue...

Page 477: ...Conditioning Compressor 19 Air Filter 20 Reel Light 21 Back up Alarm 22 Rear Run Box 23 Rear Start Switch 24 Engine Oil Dipstick 25 Air Governor 26 Engine Diagnostic Plug 27 Engine Oil Fill Tube 28 C...

Page 478: ...Aqua Hot The optional Aqua Hot engine pre heat function will heat engine coolant and the interior An indication of 100 F or higher of the engine tempera ture gauge should be sufficient for the engine...

Page 479: ...sel burner inside the Aqua Hot heats an internal engine coolant loop When the Aqua Hot Engine Pre Heat switch is turned on an engine coolant pump inside the Aqua hot circulates heated coolant through...

Page 480: ...e to CES 20071 is recommended Lubricating oils meeting API CG 4 specifica tions may be used at a reduced drain interval The engine uses Pennzoil 15W 40 heavy duty engine lubricating oil that meets Cum...

Page 481: ...peratures below 20F 5W XX and 10W XX oils may be used provided they are API CI 4 rated for EGR equipped engines Low viscosity oils used for winter operations will aid in starting CAUTION Straight weig...

Page 482: ...pplemental Coolant Additives SCA is recommended to significantly simplify coolant system maintenance The difference between a fully format ted antifreeze and a fully formatted coolant is the per centa...

Page 483: ...old CAUTION To avoid scalding hot steam or coolant from being released from the engine cooling system never remove the reservoir cap while the engine is run ning or hot Failure to follow this warning...

Page 484: ...level should be at the sight glass on the reservoir tank when the system is cold CAUTION To avoid scalding hot steam or coolant from being released from the engine cooling system never remove the res...

Page 485: ...termined by the total cooling system capacity and oil drain interval Refer to the Coolant Capacity Specifications in this section CAUTION Insufficient concentration of the coolant additives will resul...

Page 486: ...result in cylinder liner pitting and engine failure The SCA concentration must not fall below or exceed the manu factuerers recommendations as determined by 3 way test strip check Use the correct Powe...

Page 487: ...her and degreaser may be used with caution as excessive pressure can bend the radiator fins This service includes draining the engine coolant flushing cleaning the cooling system inspecting the water...

Page 488: ...anifold This process works well however the intake air charge is heated two different ways Through convection by the exhaust gases driving the turbocharger and any time air is com pressed heat is prod...

Page 489: ...of pads shoes rotors and drums saving on costly service brake repairs The Jake brake is an engine braking device that operates on a different principle than an exhaust brake An engine brake functions...

Page 490: ...connected by a wiring harness the electronic control unit ECU engine throttle position sensor three speed sensors remote shift selector keypad and the control module The ECU processes information rece...

Page 491: ...f not in D or lower if not in 1 forward range These buttons are not functional in NEU TRAL or REVERSE One press changes the gear range selected by one If the button is held continuously the selected r...

Page 492: ...are provided to inform the operator that the transmission is not performing as designed and is operating at reduced capabilities Before turning the ignition off the transmission may be operated for a...

Page 493: ...e Careful attention to the fluid level and the connections for the electronic and hydraulic circuits is very important For easier inspection the transmission should be kept clean Make periodic checks...

Page 494: ...t least 140 F 60 C otherwise an error code will appear The motorhome must be stationary and in Neutral for approximately two minutes to allow the fluid to settle in the sump The engine must be idling...

Page 495: ...thetic transmission fluid TranSyndTM synthetic transmission fluid extends the service intervals A small tag has been attached to the dipstick identifying that the transmission is filled with TranSynd...

Page 496: ...the first opportunity after reaching normal operating temperatures 160 200 F 71 93 C CAUTION Low or high fluid level can cause overheating and irregular shift patterns These con ditions can damage the...

Page 497: ...n explosion NOTE If the engine has run out of fuel it will need to be primed Refer to Fuel Filters for instructions on priming the fuel system NOTE Due to the precise tolerances of diesel injection sy...

Page 498: ...o current to drive the fuel gauge Connections The Centroid sender has four connections 1 2 Positive POS and Negative NEG Battery voltage to run the electronics in the sender head 3 SEND Connects to th...

Page 499: ...auxiliary equipment is dependent upon the ability of flexible hoses to transfer lubricating oil air coolant and fuel Maintenance of hoses is an important step in ensuring efficient economical and safe...

Page 500: ...nspect the O rings for cuts or damage Replace if needed 4 Lube O rings with motor oil or clean fuel 5 Install pre filter onto bottom block Install bowl with arrow pointing down Replace the top housing...

Page 501: ...ter has detected water in the fuel Do Not continue engine operation as fuel contaminated with water can damage fuel injectors Water is heavier than fuel A discharge line is located at the bottom of th...

Page 502: ...arter when the front rear switch is set to Rear and the ignition switch is on HYDRAULIC SYSTEM The motorhome uses an engine driven hydraulic pump to operate both the power steering and engine hydrauli...

Page 503: ...d flow slows from hydraulic fluid restriction and pressure increases This may be understood as a faucet with a garden hose attached Crimping the hose with the faucet on will create pressure from the r...

Page 504: ...hing valve to ramp up fan motor speed This design saves horsepower and increases fuel mileage by precise control of hydraulic fan motor speed The fan motors will increase in speed when the motorhome i...

Page 505: ...return to the fluid reservoir As radiator temperature rises the thermovalve signal is slowed or stopped to the switching valve High pressure fluid is then directed to the fan motors cooling the radiat...

Page 506: ...motor first The output of the first motor is hooked to the input of the second motor ISM only The hydraulic fluid is then cooled and filtered before returning to the reservoir NOTE Detroit Series 60 a...

Page 507: ...e the hydraulic fluid is properly filtered Filter number Parker IN HC 5720 ten micron One micron is one millionth of one meter Hydraulic Reservoir The hydraulic reservoir located in the engine compart...

Page 508: ...restriction gauge designed to take the guesswork out of air cleaner replacement The air filter minder is located in the rear engine compartment As dirt captured by filter cartridge slowly builds up v...

Page 509: ...liable operation and optimum service life of the various chassis components Completed maintenance brings peace of mind knowing the various com ponents have received proper service Failure to follow ma...

Page 510: ...ish lock cylinder operation especially in a cool environment Conversely using graphite to lubricate a component that is under extreme temperature and load will result in component failure Grease ratin...

Page 511: ...te the situation Greasing Thoroughly clean all Zerk grease fittings before applying new lubricant Keep paper towels or disposable rags handy when greasing When lubricating items such as drive shafts a...

Page 512: ...erally available at most auto supply stores Zerk fittings come in a variety of angles depending on the application Every effort should be made to lubricate the component as neglect will only result in...

Page 513: ...r Separator Primary Filter Fuel Secondary Air Dryer Filter Radiator Charge Air Cooler Coolant Filter Wheel Bearings Rear Differential Slack Adjusters S Cams Drive Shaft Universal Joints Drive Shaft Sl...

Page 514: ...ach under steering cover EO Engine oil as recommended by engine manufacturer OEM Refer to the Original Equipment Manufacturer s manual MP API GL 5 or MT 1 type gear lubricant Pennzoil Gear Plus SUPER...

Page 515: ...Keep to Full Mark Replace Replace Replace Replace Inspect Replace Re pack To Filler Plug Inspect Fittings Grease 2 Fittings Grease 1 Fitting Grease 2 Fitting Grease 2 Fittings Grease 2 Fittings ea Gre...

Page 516: ...ach under steering cover EO Engine oil as recommended by engine manufacturer OEM Refer to the Original Equipment Manufacturer s manual MP API GL 5 or MT 1 type gear lubricant Pennzoil Gear Plus SUPER...

Page 517: ...Replace Re pack To Filler Plug Grease 3 Fitting ea Grease 2 Fittings Grease 1 Fitting Grease 2 Fitting Grease 2 Fittings Grease 2 Fittings ea Grease 3 Fittings Drains Keep to Full Mark Keep to Full Ma...

Page 518: ...under steering cover EO Engine oil as recommended by engine manufacturer OEM Refer to the Original Equipment Manufacturer s manual MP API GL 5 or MT 1 type gear lubricant Pennzoil Gear Plus SUPER EW...

Page 519: ...ue to variances in the manufacturing process and or installed components The actual length may be greater or less than that indicated NOTE This chart reflects product specifications available at the t...

Page 520: ...200 Amp 270 Amp Option 200 Amp 270 Amp Option 200 Amp 270 Amp Option Engine Specifcations Chassis Fluid Capacities Chassis Liquid Capacities ISM ISX Series 60 Engine Oil 38 Qts 48 Qts 40 Qts Transmiss...

Page 521: ...11 29526889 MP 05400001 Series 60 WF 2071 LF 9001 200200 25 micron FS 1000 R2TRA000T 10 micron IN HC 5720 10 micron 23520613 23520613 P53744802 MP 2329 R950011 29526889 MP 05400001 Filter Belt Coolant...

Page 522: ...CCA RC 25A 80 F MINUTES Approximate Hours at Ampere Load AGM GPL 8D 5 AMPS 153 8 AMPS 95 6 15 AMPS 51 25 AMPS 30 6 950 195 450 75Amp 80 F 230 Min 255 1350 461 CCA Rating are at 0 F These are the mini...

Page 523: ...Chassis Information Section 10 The Executive 2005 523 METRIC U S CONVERSION CHART...

Page 524: ...performed the service in the boxes provided after the maintenance interval Any additional information from Owner Checks and Services or Periodic Maintenance can be added on the following record pages...

Page 525: ...Chassis Information Section 10 The Executive 2005 525...

Page 526: ...Section 10 Chassis Information The Executive 2005 526...

Page 527: ...Chassis Information Section 10 The Executive 2005 527...

Page 528: ...am Birch OR Aaron Graham OR James Magee OR Julie Slagle IN Fran Weisenstein IN TECHNICAL ILLUSTRATIONS Kelly Stroble Aaron Graham Josh Means The Executive 2005 Technical Writer James Magee The Executi...

Page 529: ...The Executive 2005 Index...

Page 530: ......

Page 531: ...93 Fuel Filter Water Separator 194 Troubleshooting 192 Automatic Appliance Selector 182 B Backing Up A Motorhome 59 Battery 364 Battery Charge Time Consumption Rate 369 Battery Maintenance 366 Battery...

Page 532: ...Tips 40 Familiarize Yourself 35 Inspections 35 Mirror Adjust Manual 35 Safety Seat Belts 37 Dry Camping Tips 63 Dumping System OPT 288 E EGR Filter Detroit Only 509 Electric Baseboard Heater OPT 196...

Page 533: ...n to Say When 363 Tools of the Trade 363 Fuses Circuits 387 Isolator Relay 389 Rear Start Switches 388 Relays 389 G Generator 240 Volt AC 333 Generator Exercise 337 Generator Fuel 336 Powering the Equ...

Page 534: ...Air Leveling 461 Leveling Hydraulic OPT 457 Manual Leveling 466 Automatic Leveling 467 Retracting Leveling Jacks 468 Lights Interior Halogen 373 Limited Warranty Transfer Application 31 LP Gas Consump...

Page 535: ...PT 331 Shower 146 Slide out Operation 217 Bedroom Slide out 221 Care Maintenance Carefree Awning 225 Care Maintenance Girard Awning 230 Door Awning Girard 229 Four Channel Remote OPT 229 Main Room Sli...

Page 536: ...252 TV Antenna 251 Typical Water Bay 299 U Universal Remote 260 V Vendor List 25 Views 103 Curbside 104 Front 103 Rear 103 Roadside 104 W X Y Z Wall Coverings 147 Wall Thermostat 185 Warranty Limited...

Page 537: ...Systems 281 Disinfecting Fresh Water 281 Troubleshooting 281 Water Systems Introduction 267 Water Systems Diagram 300 Water Tanks 268 Gravity Fill 270 Measurements Calibration 268 Weighing the Motorho...

Page 538: ...Index The Executive 2005 538 NOTES...

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