MLCS Marvel 60 Instructions Manual Download Page 9

Page 8     MLCS Marvel 60

Locate raizer access point on original subbase.

Drill a 3/4" hole through subbase

Access hole Drill 3/4"

10.

 To ease router raizer adjustments, using fig ( 8 ) slide the small tail of the plunge lock lever spring off the aluminum boss, allowing the

       handle to remain in the unlocked position.

fig 8

1. 

Use #46 locating pin to locate the Router Raizer access hole on the original subbase or router table. For detailed instructions see page 4.

© 

2000-2006 Router Technologies

             All Rights Reserved

8. 

Select  #12 green bushing ( Two #15 retainers ) #21 lead screw, #22 rapid collar, #23 O-ring, #24 thumb screw,

      #26 top drive, #27 yellow set screw, #28 Allen wrench, red grease. Using ( fig 6 ) place grease on threads of

      #21 lead screw, Place lead screw down #1 mainshaft and thread into #19 short nut until one inch of mainshaft

      extends above the head #21 lead screw. Alignment of #1mainshaft and #21 screw hex is required ( fig 7 ).

      Tip: # 29 speed wrench can be used to speed threading.

fig 9

fig 7

Top veiw of #21 lead

screw and #1 main-

shaft through center.

Black Plastic

Plunge Lock

      Lever

Handle

Sub-base Plate or Router Table Insert Plate Installation

3.

 

Periodic inspection and re-greasing of #21 lead screw is recommended.

9. 

Press #23 O-ring onto #24 thumb screw shaft. Thread thumb screw into #22 rapid collar. Place rapid collar onto

      #1 mainshaft 1/2" from top of mainshaft to top of rapid collar and tighten ( fig 6 ). Release plunge lock and slowly

      raise the router until lead screw contacts the rapid collar. If the collar moves, reset to 1/2". Place one #15 retainer

      teeth up on top of #1 mainshaft, using #12 green bushing as installation tool press retainer into contact with

      collar,repeat with second #15 retainer and press flush with first retainer. Return # 12 green bushing to box.

      Place #26 top drive onto #1 mainshaft until it contacts retainer clip, Thread #27 yellow set screw into #26 top drive

      using #28 allen wrench and tighten. Reinstall motor brushes

2. 

See pages 4-5-6 for further instruction, #30 dust cover insert and #31 dust cover, are router table only. Drill a 1/2" hole through insert plate at

    the Raizer access point and press #30 in from top until flush. # 31 sets in #30 and is removed during adjustments with magnet on back edge

    of  #29 speed handle. These components keep dust from entering the Router Raizer hex drive.

#21 lead screw

#19 short drive nut

#23 O ring

two #15 retainer clips

#26 top drive

#22 rapid collar

#27 yellow set screw

black spring cover

#15 retainer clip

#10 black bushing
      

drill to 21/64

#1 mainshaft

#7 brass washer

Original Top Spring

#18 drive nut

        washer

#40 housing

       bushing

#9 red bushing

#15 retainer clip

  install teeth up

#14- 3/16 steel washer

fig 6

original spring bushing

Summary of Contents for Marvel 60

Page 1: ...all pages Step 3 Return extra pages to box Step 4 For smoothest plunging action purchase STP before installation SEE PAGE 3 Step 5 See page 2 for parts diagram 2000 2006 Router Technologies All Rights...

Page 2: ...source Caution Always secure plunge lock before and during routing operations This warranty is your only remedy and parts are to be returned prepaid to our facility for inspection at Router Technolog...

Page 3: ...Washer 46 Allan Screw Locating Pin 30 Dust Cover Insert 31 Dust Cover one extra included Top View Side View 25 Optional Black Set Screw 10 32 22 Rapid Collar 23 Rubber O ring 24 Thumb Screw 26 Top Dri...

Page 4: ...emble Allow approximately 1 hours for installation 1 2 All Plunge Routers Before beginning the installation please purchase a bottle of STP Apply a light film to the posts and inside the post bushings...

Page 5: ...t cover insert NOTE For highest accuracy the locating pins point should just project above the 1 mainshaft head Shorten the pin to desired length by securing pointed end of locating pin in jaws of cor...

Page 6: ...a predetermined plunge stroke the Router Raizer will not increase this stroke With router fully compressed check amount of plunge post still visible 1 16 to 1 4 post should be visible If more than 1 1...

Page 7: ...will thread 21 lead screw in or out of the drive nut compressing and un compressing the router 4 Rapid collar positioning The rapid collar is for hand held use only for router table use position colla...

Page 8: ...6 top drive fig 5 drill hole to 1 2 original ROUTER RAIZER PARTS REQUIRED 1 7 9 10 12 13 for insallation tool only 14 three of 15 18 19 21 22 23 24 26 27 28 29 40 22 rapid collar 27 yellow set screw G...

Page 9: ...crew shaft Thread thumb screw into 22 rapid collar Place rapid collar onto 1 mainshaft 1 2 from top of mainshaft to top of rapid collar and tighten fig 6 Release plunge lock and slowly raise the route...

Page 10: ...lable on Website Drill 500 hole through router table insert plate Router Raizer Access Point NOTE This hole must be drilled 1 2 or 500 for 30 dust cover insert to fit properly Router table fence refer...

Page 11: ...nstall steel washer plastic spacer shown grey steel plug secured with internal C clip internal nut MLCS Marvel 62 wrap power switch with tape black spring cover 1 Using fig 1 Unplug router from power...

Page 12: ...Allen wrench red grease Using fig 6 place grease on threads of 21 lead screw Place lead screw down 1 mainshaft and thread into 19 short nut until one inch of mainshaft extends above the head 21 lead...

Page 13: ...ilable on Website Drill 500 hole through router table insert plate install 30 dust cover insert into 500 hole and press flush with top of insert plate Router Raizer Access Point NOTE This hole must be...

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