MLCS Marvel 60 Instructions Manual Download Page 2

This instruction manual covers several different makes and models of plunge routers. The instructions are written for

a person with some mechanical ability. If you understand the parts and operation of a plunge router, installing the

Router Raizer is not difficult. Before beginning installation compare the illustrations and photos to your router, original

subbase or router table insert plate. Understand the location and function of both original and Router Raizer parts.

Keep all spare parts, instruction manual and templates for future reference.

Responsibility of the Owner

1. 

The responsibility of the owner is to follow the instructions, cautions, and warnings bellow and in the instructions

2. 

Know and understand the location of both original and Router Raizer parts.

3. 

Follow all the assembly instructions carefully.

4. 

Correctly adjust the components making sure the plunge action is smooth and plunge lock operates properly.

5. 

Carefully read and follow all notes, tips, cautions and warnings.

6. 

Make sure all operators of the Router Raizer know how to correctly use it.

Important: 

Read, understand and follow instructions to avoid personal injury.

Caution: 

Before and during installation of Router Raizer make sure power switch is in the off position and tool is

disconnected from power source to avoid accidental starting of the tool which may result in personal injury.

Caution: 

Always make sure router power switch is in the off position and disconnected from power source

before and during any adjustments to the router or Router Raizer.

Warning: 

Never remove or reinstall #31 dust cover or make any depth of cut adjustments from either end of

#1 mainshaft until router power switch is off, cutting tool has completely stopped rotating and tool is disconnected

from power source.

Caution: 

Always secure plunge lock before and during routing operations.

This warranty is your only remedy and parts are to be returned prepaid to our facility for

    inspection at Router Technologies, 2729 Delaware Ave, Des Moines, IA. 50317.

This warranty gives you specific legal rights, and you may have other rights which may

vary from state to state. Any legal actions must be brought in Polk County Iowa.

    ROUTER TECHNOLOGIES

LIMITED TWO YEAR WARRANTY

Router Technologies warrants the Router Raizer to be free from defects in material and

workmanship for a period of Two ( 2 ) Years from the original date of purchase to original

owner. Our responsibility under this warranty is to replace, at no cost, any part which

upon inspection at our facility is found to be defective in either material or workmanship.

This warranty does not imply that the product is fit for a particular use or application, this

warranty does not apply to parts which have been modified, altered, misused, damaged

by improper storage. It also does not cover loss of parts during use, or mechanical

adjustments which are covered in the instruction manual. In no event shall Router -

Technologies be liable for any indirect, incidental or consequential damages from the

sale or use of the product. This disclaimer applies both during and after the term of the

warranty.

METRIC EQUIVILANTS FOR INTERNATIONAL CUSTOMERS

Note: 

The following metric drill bit or wrench sizes may be substituted

for all operations other than drilling hole for #30 Dust Cover Insert.

1/8” = 0.125"               3.20mm = 0.126"

3/32" = 0.093               2.4mm = 0.094

5/32" = 0.156"              no metric equivilant, this hole must be drilled to 5/32"

7/32" = 0.218"            5.5mm = 0.216"

5/16" = 0.312"            8.0mm = 0.315

21/64" = 0.328"          8.3mm = 0.326" or 8.5mm = 0.334"

1/2" = 0.500"              12.8mm = 0.503 or 13mm = 0.511

11/16"= 0.687"          17.5mm = 0.689" or 18mm = 0.708"

 3/4" = 0.750"            19.0mm = 0.748

# 30 Dust Cover Insert must be 0.500" use a 12.5mm bit

and sand hole to fit cover.      12.5mm = 0.492"

© 

2000-2006 Router Technologies

             All Rights Reserved

Page 1

Summary of Contents for Marvel 60

Page 1: ...all pages Step 3 Return extra pages to box Step 4 For smoothest plunging action purchase STP before installation SEE PAGE 3 Step 5 See page 2 for parts diagram 2000 2006 Router Technologies All Rights...

Page 2: ...source Caution Always secure plunge lock before and during routing operations This warranty is your only remedy and parts are to be returned prepaid to our facility for inspection at Router Technolog...

Page 3: ...Washer 46 Allan Screw Locating Pin 30 Dust Cover Insert 31 Dust Cover one extra included Top View Side View 25 Optional Black Set Screw 10 32 22 Rapid Collar 23 Rubber O ring 24 Thumb Screw 26 Top Dri...

Page 4: ...emble Allow approximately 1 hours for installation 1 2 All Plunge Routers Before beginning the installation please purchase a bottle of STP Apply a light film to the posts and inside the post bushings...

Page 5: ...t cover insert NOTE For highest accuracy the locating pins point should just project above the 1 mainshaft head Shorten the pin to desired length by securing pointed end of locating pin in jaws of cor...

Page 6: ...a predetermined plunge stroke the Router Raizer will not increase this stroke With router fully compressed check amount of plunge post still visible 1 16 to 1 4 post should be visible If more than 1 1...

Page 7: ...will thread 21 lead screw in or out of the drive nut compressing and un compressing the router 4 Rapid collar positioning The rapid collar is for hand held use only for router table use position colla...

Page 8: ...6 top drive fig 5 drill hole to 1 2 original ROUTER RAIZER PARTS REQUIRED 1 7 9 10 12 13 for insallation tool only 14 three of 15 18 19 21 22 23 24 26 27 28 29 40 22 rapid collar 27 yellow set screw G...

Page 9: ...crew shaft Thread thumb screw into 22 rapid collar Place rapid collar onto 1 mainshaft 1 2 from top of mainshaft to top of rapid collar and tighten fig 6 Release plunge lock and slowly raise the route...

Page 10: ...lable on Website Drill 500 hole through router table insert plate Router Raizer Access Point NOTE This hole must be drilled 1 2 or 500 for 30 dust cover insert to fit properly Router table fence refer...

Page 11: ...nstall steel washer plastic spacer shown grey steel plug secured with internal C clip internal nut MLCS Marvel 62 wrap power switch with tape black spring cover 1 Using fig 1 Unplug router from power...

Page 12: ...Allen wrench red grease Using fig 6 place grease on threads of 21 lead screw Place lead screw down 1 mainshaft and thread into 19 short nut until one inch of mainshaft extends above the head 21 lead...

Page 13: ...ilable on Website Drill 500 hole through router table insert plate install 30 dust cover insert into 500 hole and press flush with top of insert plate Router Raizer Access Point NOTE This hole must be...

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