MLCS Marvel 60 Instructions Manual Download Page 4

© 

2000-2006 Router Technologies

             All Rights Reserved

Page 3

READ THIS PAGE BEFORE INSTALLATION

3. Multiple Parts

Thisl kit contains parts for all MLCS Marvel routers. Each instruction page lists the parts required for installation into that router.

We advise keeping and storing all the extra parts and instructions.

( After installation you will have extra parts )

4. STP® for Lubricating The Plunging Action

1. Remove Pages From Book

Before installation please remove the pages required for your router from this book.

Failure to due so can result in referring to the wrong page, confusion and damaged parts!

2. Installation

The Router Raizer is designed to make the plunge router easy and enjoyable to adjust . It may appear to be complex and

difficult to install, but the plunge router is an easy tool to disassemble and reassemble. Allow approximately 1 /  hours for

installation.

1 2

( All Plunge Routers )

Before beginning the installation please purchase a bottle of STP®. Apply a light film

to the posts and inside the post bushings  just before reassembling the router.

For maximum performance and smoothest plunging action all plunge posts require

a light film of lubrication. We only recommend using STP® MOTOR OIL TREATMENT.

1.

 Install the Router Raizer components into the base and motor housing of the router.

Plunge Posts

Post Bushings

2.

 Before reinstalling the motor housing onto the base, use a Q tip, brush or little finger

    to apply a film of STP® to the inside of both post bushings and the outside of both

    plunge posts.

NOTE: STP® on the posts can attract dust, but the lubricating properties are not affected.

            periodically wiping the posts clean and reapplying STP®  to the posts only will

            keep the router operating smoothly.

Apply light film on the inside surface of both post bushings.

Apply light film to the outside surface of both plunge posts.

Summary of Contents for Marvel 60

Page 1: ...all pages Step 3 Return extra pages to box Step 4 For smoothest plunging action purchase STP before installation SEE PAGE 3 Step 5 See page 2 for parts diagram 2000 2006 Router Technologies All Rights...

Page 2: ...source Caution Always secure plunge lock before and during routing operations This warranty is your only remedy and parts are to be returned prepaid to our facility for inspection at Router Technolog...

Page 3: ...Washer 46 Allan Screw Locating Pin 30 Dust Cover Insert 31 Dust Cover one extra included Top View Side View 25 Optional Black Set Screw 10 32 22 Rapid Collar 23 Rubber O ring 24 Thumb Screw 26 Top Dri...

Page 4: ...emble Allow approximately 1 hours for installation 1 2 All Plunge Routers Before beginning the installation please purchase a bottle of STP Apply a light film to the posts and inside the post bushings...

Page 5: ...t cover insert NOTE For highest accuracy the locating pins point should just project above the 1 mainshaft head Shorten the pin to desired length by securing pointed end of locating pin in jaws of cor...

Page 6: ...a predetermined plunge stroke the Router Raizer will not increase this stroke With router fully compressed check amount of plunge post still visible 1 16 to 1 4 post should be visible If more than 1 1...

Page 7: ...will thread 21 lead screw in or out of the drive nut compressing and un compressing the router 4 Rapid collar positioning The rapid collar is for hand held use only for router table use position colla...

Page 8: ...6 top drive fig 5 drill hole to 1 2 original ROUTER RAIZER PARTS REQUIRED 1 7 9 10 12 13 for insallation tool only 14 three of 15 18 19 21 22 23 24 26 27 28 29 40 22 rapid collar 27 yellow set screw G...

Page 9: ...crew shaft Thread thumb screw into 22 rapid collar Place rapid collar onto 1 mainshaft 1 2 from top of mainshaft to top of rapid collar and tighten fig 6 Release plunge lock and slowly raise the route...

Page 10: ...lable on Website Drill 500 hole through router table insert plate Router Raizer Access Point NOTE This hole must be drilled 1 2 or 500 for 30 dust cover insert to fit properly Router table fence refer...

Page 11: ...nstall steel washer plastic spacer shown grey steel plug secured with internal C clip internal nut MLCS Marvel 62 wrap power switch with tape black spring cover 1 Using fig 1 Unplug router from power...

Page 12: ...Allen wrench red grease Using fig 6 place grease on threads of 21 lead screw Place lead screw down 1 mainshaft and thread into 19 short nut until one inch of mainshaft extends above the head 21 lead...

Page 13: ...ilable on Website Drill 500 hole through router table insert plate install 30 dust cover insert into 500 hole and press flush with top of insert plate Router Raizer Access Point NOTE This hole must be...

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