MLCS Marvel 60 Instructions Manual Download Page 5

Page 4

Using the #46 Locating Pin

Use this pin to simplify locating the Router Raizer access hole required through the original subbase or router table.

    Using fig 1 support router upside down on bench and place locating pin into bottom of #1

    mainshaft head. Secure subbase to router base gently tightening screws. Using a hammer

    gently tap the subbase over the pin. Remove subbase and drill hole on center punch mark

    using the Router Raizer template instructions.

Locating Hole in Original Subbase

Locating Hole in Router Table

If your router table is already drilled to mount the router, use above step using table or insert

plate in place of original subbase.

If your router table or insert plate have not been drilled use the provided paper template or

original subbase to first locate and drill the router mounting holes, then use #46 locating pin

to drill Router Raizer access hole.

Plunge

Post

fig 1

#1 Mainshaft

#1 Mainshaft

       Head

  Bottom

Router Base

# 46 Locating Pin

Original Subbase or Router Table

Preparing and Drilling Router Table Top

NOTE:  All installations require a 1/2"

 

diameter hole drilled through the top of your router table top or insert plate to

             accept the #30 dust cover insert

NOTE: For highest accuracy, the locating pins point should just project above the #1 mainshaft

head. Shorten the pin to desired length by securing pointed end of locating pin in jaws of cord-

less or electric drill. Grind but end of pin off and debur ground end.

Cool pin before removing from chuck jaws!

1.

2.

© 

2000-2006 Router Technologies

             All Rights Reserved

Installing #30 Dust Cover Insert and #31 Dust Cover

#31 Dust Cover

#30 Dust Cover Insert

1. 

Using ( fig 1 ) select #30 dust cover insert ( 1/2" dia, X 3/16" tall, turned aluminum ring ) and #31 dust cover

    ( 3/8" dia. X 1/8 thick stamped steel plug ) From top of insert plate, press #30 cover insert into the

    1/2" Router Raizer access  hole until flush.

Tip: If cover insert fits loosely, secure with drop of Super Glue® or Krazy Glue®.

Top

Install #30 dust cover insert

Stop Ring Down

Stop Ring

3. 

Place #31 dust cover into #30 dust cover insert. Using ( fig’s 1 & 2 ) remove #30 dust cover with magnet on

    back of #29 speed wrench. With dust cover on speed wrench, insert wrench to make adjustments. To reinstall

    dust cover, place cover into insert and slide wrench away. Caution: Remove dust cover with speed wrench

    before removing router from table or cleaning table with vacuum sweeper.

2.

 Mount router to insert plate and install into table

fig 1

#29 Speed Wrench

Magnet

 Insert Plate

Install #30 dust cover insert

Stop Ring Down

#30 dust cover

         insert

fig 2

Summary of Contents for Marvel 60

Page 1: ...all pages Step 3 Return extra pages to box Step 4 For smoothest plunging action purchase STP before installation SEE PAGE 3 Step 5 See page 2 for parts diagram 2000 2006 Router Technologies All Rights...

Page 2: ...source Caution Always secure plunge lock before and during routing operations This warranty is your only remedy and parts are to be returned prepaid to our facility for inspection at Router Technolog...

Page 3: ...Washer 46 Allan Screw Locating Pin 30 Dust Cover Insert 31 Dust Cover one extra included Top View Side View 25 Optional Black Set Screw 10 32 22 Rapid Collar 23 Rubber O ring 24 Thumb Screw 26 Top Dri...

Page 4: ...emble Allow approximately 1 hours for installation 1 2 All Plunge Routers Before beginning the installation please purchase a bottle of STP Apply a light film to the posts and inside the post bushings...

Page 5: ...t cover insert NOTE For highest accuracy the locating pins point should just project above the 1 mainshaft head Shorten the pin to desired length by securing pointed end of locating pin in jaws of cor...

Page 6: ...a predetermined plunge stroke the Router Raizer will not increase this stroke With router fully compressed check amount of plunge post still visible 1 16 to 1 4 post should be visible If more than 1 1...

Page 7: ...will thread 21 lead screw in or out of the drive nut compressing and un compressing the router 4 Rapid collar positioning The rapid collar is for hand held use only for router table use position colla...

Page 8: ...6 top drive fig 5 drill hole to 1 2 original ROUTER RAIZER PARTS REQUIRED 1 7 9 10 12 13 for insallation tool only 14 three of 15 18 19 21 22 23 24 26 27 28 29 40 22 rapid collar 27 yellow set screw G...

Page 9: ...crew shaft Thread thumb screw into 22 rapid collar Place rapid collar onto 1 mainshaft 1 2 from top of mainshaft to top of rapid collar and tighten fig 6 Release plunge lock and slowly raise the route...

Page 10: ...lable on Website Drill 500 hole through router table insert plate Router Raizer Access Point NOTE This hole must be drilled 1 2 or 500 for 30 dust cover insert to fit properly Router table fence refer...

Page 11: ...nstall steel washer plastic spacer shown grey steel plug secured with internal C clip internal nut MLCS Marvel 62 wrap power switch with tape black spring cover 1 Using fig 1 Unplug router from power...

Page 12: ...Allen wrench red grease Using fig 6 place grease on threads of 21 lead screw Place lead screw down 1 mainshaft and thread into 19 short nut until one inch of mainshaft extends above the head 21 lead...

Page 13: ...ilable on Website Drill 500 hole through router table insert plate install 30 dust cover insert into 500 hole and press flush with top of insert plate Router Raizer Access Point NOTE This hole must be...

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