1.
Remove height knob assembly ( fig 1). Remove both brush covers ( fig 1 )
remove brushes one at a time, labeling the top and side of router removed from on each brush.
2.
Remove four screws securing lower motor housing
( fig 2). Secure the power switch in the on position by
wrapping it with tape or a plastic tie strap, to hold it in
position when the router is separated. Separate the
upper and lower case halves by pulling them apart.
No loose parts will fall out., the armature will remain in
the bottom housing.
3.
Remove subbase ( fig 2). Stand bottom housing
upright, Using ( fig 3 ) press down black spring cover
and remove C clip. Remove black spring cover, spring,
and spring bushing. Using a small screwdriver remove
internal C clip ( fig 4 ) NOTE: unthreading height
shaft from internal nut improves C clip removal.
Remove internal nut. The pressed plug and plastic
spacer in bottom of post must be removed. Place
height rod into post, tap with hammer to remove plug.
Store plug, plastic spacer, internal nut & height rod,
internal C clip, external C clip washers & height knob.
fig 4
height shaft
internal
C clip
5.
Select #10 black nylon bushing, turn bottom housing
upside down, Place plunge post upside down onto block
of scrap wood. Drive #10 black bushing into post until
flush with bottom of post (fig 5). NOTE: the black bushing
will drive in hard, sanding slight bevel on edge will
aid in installing. Do not reduce size of bushing, it must
be tight in the post. Use #12 GREEN bushing to drive
the black bushing in flush with bottom of the post.
Drill the hole in the black bushing with 8 mm drill bit.
#1 mainshaft must spin free when placed into black
bushing. Select #1 mainshaft #7 brass washer #9 red
bushing #14 3/16 steel washer, one #15 retainer clip
#13 hollow spring guide.
7.
Place original black spring bushing into topof post, place
spring on top of bushing and plastic spring cover over
spring. Reassemble housings, aligning mainshaft through
the housing bushing. Secure housings with four housing
screws.
See other side to finish installation.
TOOLS REQUIRED:
Phillips screwdriver, straight screwdriver, hammer, 12.8mm or 1/2" and 8mm drill bits.
#15 retainer clip
teeth up
#21 lead screw
#19 short drive nut
#18 drive nut washer
(.fits drive nut shoulder)
#40 housing
bushing
black spring cover
spring
spring bushing
#15 retainer clip
#9 red bushing
black bushing
#7 brass washer (Grease)
#1 mainshaft
#10
black bushing
drill to 21/64
#23 O ring
#24 thumb screw
two #15 retainer clips
#26 top drive
fig 5
drill hole
to 1/2”
original
ROUTER RAIZER PARTS REQUIRED:
#1, #7, #9, #10, #12, ( #13 for insallation tool only,) #14, ( three of #15 ) #18, #19, #21, #22,
#23, #24, #26, #27, #28, #29, #40
#22 rapid
collar
#27 yellow
set screw
Grease Lead
Screw Threads
Page 7
NOTE: Cut #1 mainshaft to 13" overall length and lightly debur cut end.
screw
height knob
plastic
washer
motor
housing
height
shaft
fan
shroud
plunge
lock
lever
dust
shroud
fig 1
height knob assembly
drill height shaft
hole to 1/2’
brush
brush
cover
fig 3
plastic
washer
C clip
black
spring
cover
spring
spring
bushing
height shaft
set aside
to reinstall
steel
washer
plastic
spacer
(shown
dotted lines)
pressed plug
phillips screwdriver
through base holes
internal nut
subbase
armature
bottom
housing
top housing
fig 2
four housing
screws
motor
brushes
MLCS Marvel 60
4.
Using ( fig 3 ) Remove black spring cover and top spring
from the bottom housing. Select 1/2" drill bit and drill.
Using fig’s ( 1 & 5 ) Enlarge height shaft hole in top motor
housing and hole in the black spring cover both to 1/2".
Select #19 short drive nut #18 drive nut washer #40
housing bushing. Using fig ( 5 ) The black spring cover
will be secured to the inside of top housing with #40, #18
and #19. Drop #40 housing bushing, threads up onto #1
mainshaft. Using mainshaft as installation tool only, feed
small end of mainshaft into bottom of black spring cover
up through enlarged 1/2" hole. Feed mainshaft up through
1/2" hole in top motor housing, pull mainshaft until threads
on #40 housing bushing are exposed above the top
housing. Drop the #18 washer, then #19 drive nut onto the
mainshaft. Thread #19 onto #40 housing bushing. Tighten
#19 onto #40 using 11/16 wrench (fig 5).
Tip: If nut will not tighten insert flat blade screwdriver into
black spring bushing, wedge #40 while tightening the nut.
Remove mainshaft.
©
2000-2006 Router Technologies
All Rights Reserved
Note:
before installation refer to page 26 lead screw update, check parts.
6.
Place small amount of included red grease onto both sides
of #7 brass washer ,place washer down #1 mainshaft.
Slide mainshaft through #10 black bushing until flush with
base. Stand base upright place #9 red bushing first,
followed by #14 3/16 steel washer onto #1 mainshaft drop
both into the post. Select #13 hollow spring bushing, place
#15 retainer clip teeth up onto the top of the mainshaft.
Using #13 hollow guide flange up, advance #15 clip down
shaft. Place screwdriver or #29 wrench on flange of #13
guide, advance #15 clip into post until tight. #1 Mainshaft
should be secure in the base if you can move it back and
forth, retighten #15 retainer clip Remove and store #13 guide.
NOTE: Check Off Each Step When Done
#14- 3/16 steel washer