2.
Place small amount of included red grease onto both sides of #7 brass washer ,place washer down #1 mainshaft. Slide mainshaft through
#12 green bushing until flush with base. Stand base upright place #14 3/16 steel washer onto #1 mainshaft drop into the post. Select #13
hollow spring bushing, place #15 retainer clip teeth up onto the top of the mainshaft. Using #13 hollow guide flange up, advance #15 clip
down shaft. Place screwdriver or #29 wrench on flange of #13 guide, advance #15 clip into post until tight. #1 Mainshaft should be secure in
the base if you can move it back and forth, retighten #15 retainer clip Remove #13 guide.
Page 11 MLCS Marvel 62
Locate raizer access point on original subbase.
Drill a 5/16" hole through original subbase only.
ROUTER TABLE insert plates require a 1/2" access hole.
Access hole Drill 5/16"
#21 lead screw
#19 short drive nut
#23 O ring
two #15 retainer clips
#26 top drive
#22 rapid collar
#27 yellow set screw
black spring cover
#15 retainer clip
#12 green bushing
#1 mainshaft
#7 brass washer
Original Top Spring
#18 drive nut
washer
1.
The internal bottom height shaft spring will not be reinstalled, eliminating needed spring pressure, To compensate stretch both remaining
plunge springs approx one inch. Place short top spring down #1 mainshaft, place long spring in remaining post. Loosen the stop bar knob.
Reassemble housings, aligning mainshaft through the #40 housing bushing. Secure housings with four housing screws, replace the knurled
fine adjust screw lock nut and washer into the end of the bar.
#40 housing
bushing
1.
Select #13 brass bushing ( Two #15 retainers ) #21 lead screw, #22 rapid collar, #23 O-ring, #24 thumb screw, #26 top drive, #27 yellow set
screw, #28 Allen wrench, red grease. Using ( fig 6 ) place grease on threads of #21 lead screw, Place lead screw down #1 mainshaft and thread
into #19 short nut until one inch of mainshaft extends above the head #21 lead screw. Alignment of #1 mainshaft and #21 screw hex is required.
Tip: # 29 speed wrench can be used to speed threading.
#14- 3/16 steel washer
fig 6
fig 9
Subbase Plate or Router Table Insert Plate Installation
3.
Periodic inspection and re-greasing of #21 lead screw
is recommended.
2.
Press #23 O-ring onto #24 thumb screw shaft. Thread thumb screw into #22 rapid collar. Place rapid collar onto #1 mainshaft 1/2" from top
of mainshaft to top of rapid collar and tighten ( fig 6 ). Release plunge lock and slowly raise the router until lead screw contacts the rapid collar.
If the collar moves, reset to 1/2". Place one #15 retainer teeth up on top of #1 mainshaft, using #13 brass bushing as installation tool press
retainer into contact with collar,repeat with second #15 retainer and press flush with first retainer. Return #13 brass bushing to box.
Place #26 top drive onto #1 mainshaft until it contacts retainer clip, Thread #27 yellow set screw into #26 top drive using #28 Allen
wrench and tighten. Reinstall motor brushes
#15 retainer clip
install teeth up
1.
Use #46 locating pin to locate the Router Raizer access hole on the original subbase or router table. For detailed instructions see page 4.
2.
See pages 4-5-6 for further instruction, #30 dust cover insert and #31 dust cover, are router table only. Drill a 1/2" hole through insert
plate at the Raizer access point and press #30 in from top until flush. # 31 sets in #30 and is removed during adjustments with magnet on back
edge of #29 speed handle. These components keep dust from entering the Router Raizer hex drive.
Installing #1 Mainshaft
Reassembling Top and Bottom Housings
Finishing Installation
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