MLCS Marvel 60 Instructions Manual Download Page 6

Using Paper Drilling Template

Troubleshooting

© 

2000-2006 Router Technologies

             All Rights Reserved

Page 5

Refer to pages 4,5,6  before using template

Additional Templates Available on Website

Use this 6" scale to check accuracy when copied

Drill .500" hole
through router
table insert plate

install #30 dust cover  insert
into .500" hole and press flush
with top of insert plate

Router Raizer Access Hole

.500" reference circle
for drilling table top or
insert plate.

NOTE: This hole must be drilled 1/2" or .500"

 for #30 dust cover insert to fit properly.

1/2" = .500

Router table fence reference line

Router mounting holes

Router Raizer access hole

Router Raizer will not

raise or lower the router

Router Raizer will not

raise router high enough

Router becomes harder

to raise and lower

Problem

Cause

Solution

Router Raizer Speed Wrench

turns hard

#19 or #20 Drive nut loose

#21 lead screw has no lubrication

Router plunge posts dry

Turret stop on router improperly set

Reached maximum

plunge depth of router

The drive nut cannot rotate, Retighten the drive nut on router.

Re lubricate using supplied red grease or heavy wheel bearing grease.

Clean posts and lubricate with STP® MOTOR OIL TREATMENT

Locate rotating turret stop on base of router and adjustable stop

directly above. Adjustable stop must be retracted as high as possible.

Turret stop must be rotated so shortest post is under adjustable stop.

All plunge routers have a predetermined plunge stroke, the Router-

Raizer will not increase this stroke. With router fully compressed-

check amount of plunge post still visible. 1/16" to 1/4" post should

be visible.

If more than 1/16" to 1/4" of post is visible,  Call 1-866-266-1293

Addition of a collet extension is required to safely run some bits.

Router plunge posts dry

Clean posts and lubricate with STP® MOTOR OIL TREATMENT

2.

 Router table fence reference line. Setting this line parallel with the back

    edge of the router table or insert plate positions the router so the

    Router Raizer access hole will be drilled out in front of the fence.

3.

 Center cross hairs. Accurately center this point in the hole of the

     router table or insert plate, using a pencil compass or tape measure.

     Tape in place and recheck before drilling holes.

1.

 Place paper template lettering up onto top side of router table or inset plate.

4.

 Router mounting holes. For highest accuracy place the routers

    original subbase over the templates router mounting holes and

    tape subbase down. Use a Vix bit, center punch or drill bit to

    transfer holes to the router table or insert.

5.

 Router Raizer access hole. Use page 4 and # 46 locating pin to

    accurately mark the access hole location

WARNING: A 1/2" HOLE IS REQUIRED IN THE TABLE TOP TO

ACCEPT THE #30 DUST COVER INSERT.

IF ORIGINAL SUBBASE IS USED BETWEEN ROUTER AND

TABLE TOP USE #46 LOCATING PIN THEN DRILL 3/8" HOLE

THROUGH ORIGINAL SUBBASE.

6" Scale. If template is copied or downloaded from web site, use this

                    scale to accurately check template size.

Router plunge posts dry

Clean posts and lubricate with STP® MOTOR OIL TREATMENT

Summary of Contents for Marvel 60

Page 1: ...all pages Step 3 Return extra pages to box Step 4 For smoothest plunging action purchase STP before installation SEE PAGE 3 Step 5 See page 2 for parts diagram 2000 2006 Router Technologies All Rights...

Page 2: ...source Caution Always secure plunge lock before and during routing operations This warranty is your only remedy and parts are to be returned prepaid to our facility for inspection at Router Technolog...

Page 3: ...Washer 46 Allan Screw Locating Pin 30 Dust Cover Insert 31 Dust Cover one extra included Top View Side View 25 Optional Black Set Screw 10 32 22 Rapid Collar 23 Rubber O ring 24 Thumb Screw 26 Top Dri...

Page 4: ...emble Allow approximately 1 hours for installation 1 2 All Plunge Routers Before beginning the installation please purchase a bottle of STP Apply a light film to the posts and inside the post bushings...

Page 5: ...t cover insert NOTE For highest accuracy the locating pins point should just project above the 1 mainshaft head Shorten the pin to desired length by securing pointed end of locating pin in jaws of cor...

Page 6: ...a predetermined plunge stroke the Router Raizer will not increase this stroke With router fully compressed check amount of plunge post still visible 1 16 to 1 4 post should be visible If more than 1 1...

Page 7: ...will thread 21 lead screw in or out of the drive nut compressing and un compressing the router 4 Rapid collar positioning The rapid collar is for hand held use only for router table use position colla...

Page 8: ...6 top drive fig 5 drill hole to 1 2 original ROUTER RAIZER PARTS REQUIRED 1 7 9 10 12 13 for insallation tool only 14 three of 15 18 19 21 22 23 24 26 27 28 29 40 22 rapid collar 27 yellow set screw G...

Page 9: ...crew shaft Thread thumb screw into 22 rapid collar Place rapid collar onto 1 mainshaft 1 2 from top of mainshaft to top of rapid collar and tighten fig 6 Release plunge lock and slowly raise the route...

Page 10: ...lable on Website Drill 500 hole through router table insert plate Router Raizer Access Point NOTE This hole must be drilled 1 2 or 500 for 30 dust cover insert to fit properly Router table fence refer...

Page 11: ...nstall steel washer plastic spacer shown grey steel plug secured with internal C clip internal nut MLCS Marvel 62 wrap power switch with tape black spring cover 1 Using fig 1 Unplug router from power...

Page 12: ...Allen wrench red grease Using fig 6 place grease on threads of 21 lead screw Place lead screw down 1 mainshaft and thread into 19 short nut until one inch of mainshaft extends above the head 21 lead...

Page 13: ...ilable on Website Drill 500 hole through router table insert plate install 30 dust cover insert into 500 hole and press flush with top of insert plate Router Raizer Access Point NOTE This hole must be...

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