2.
Remove height knob assembly ( fig 1). Remove both brush covers ( fig 1 )
remove brushes one at a time, labeling the top and side of router removed from on each brush.
4.
Remove four screws securing bottom motor housing
( fig 2). Separate the bottom and top housings by
pulling them apart. No loose parts will fall out, the.
armature will remain in the bottom housing. Retighten
step 3 stop bar knob to retain its clamp during install.
fig 4
height shaft
TOP
internal
C clip
1.
Select #1 mainshaft, #7 brass washer, #14 3/16 steel washer,
one #15 retainer clip, #13 hollow spring guide, red grease.
1.
Using ( fig 3 ) Remove black spring cover and top spring
from the bottom housing. Select 1/2" drill bit and drill.
Using fig’s ( 1 & 5 ) Enlarge height shaft hole in top motor
housing and hole in the black spring cover both to 1/2".
Select #19 short drive nut #18 drive nut washer #40
housing bushing. Using fig ( 5 ) The black spring cover
will be secured to the inside of top housing with #40, #18
and #19. Drop #40 housing bushing, threads up onto #1
mainshaft. Using mainshaft as installation tool only, feed
small end of mainshaft into bottom of black spring cover
up through enlarged 1/2" hole. Feed mainshaft up
through 1/2" hole in top motor housing, pull mainshaft
until threads on #40 housing bushing are exposed above
the top housing. Drop the #18 washer, then #19 drive nut
onto the mainshaft. Thread #19 onto #40 housing bushing.
Tighten #19 onto #40 using 11/16 wrench (fig 5).
Tip: If nut will not tighten insert flat blade screwdriver into
black spring bushing, wedge #40 while tightening the nut.
Remove mainshaft.
TOOLS REQUIRED:
Phillips screwdriver, straight screwdriver, hammer, 1/2" and 5/16" drill bits.
#15 retainer clip
teeth up
#21 lead screw
#19 short drive nut
#18 drive nut washer
(.fits drive nut shoulder)
#40 housing
bushing
black spring cover
top spring
#15 retainer clip
#12 green
bushing
#7 brass washer (Grease)
#1 mainshaft
#23 O ring
#24 thumb screw
two #15 retainer clips
#26 top drive
fig 5
enlarge holes
to 1/2"
ROUTER RAIZER PARTS REQUIRED:
#1, #7, #10, #12, ( #13 for installation tool only,) #14, ( three of #15 ) #18, #19, #21, #22,
#23, #24, #26, #27, #28, #29, #40
#22 rapid
collar
#27 yellow
set screw
Grease Lead
Screw Threads
Page 10
screw
height knob
TOP
motor
housing
height
shaft
fan
shroud
plunge
lock
lever
fig 1
height knob assembly
drill height shaft
hole to 1/2’
brush
brush
cover
fig 3
C clip
black
spring
cover
top
spring
height shaft
set aside
to reinstall
steel
washer
plastic
spacer
(shown grey)
steel plug secured
with internal C clip
internal nut
MLCS Marvel 62
wrap power
switch with
tape
black
spring
cover
1.
Using ( fig 1). Unplug router from power source, place power switch in the on position and
secure switch with a nylon tie strap or wrap handle and switch with tape. This step retains the
switch mechanism during separation and installation.
internal
C clip
BOTTOM internal C clip
3.
Locate the stepped turret stop on the base of the router. Directly above is the adjustable stop
bar, unlock the bar so it moves up and down freely,
then remove the knurled fine adjust screw lock nut and
washer from the end of the bar ( set aside to reinstall )
phillips screwdriver
through base holes
subbase
armature
bottom
Motor
housing
top motor
housing
fig 2
four housing
screws
motor
brushes
1.
Select the bottom motor housing. Remove subbase ( fig 2), and
long spring, Stand bottom housing upright, Using ( fig 4 ) The
height shaft assembly is retained in the post with a small top
internal C clip. Remove the clip using C clip pliers or by driving
it down and sideways with a punch or screwdriver and hammer.
Once the clip is sideways simply pry it out with the screwdriver
NOTE: A bottom internal spring places pressure on the
bottom side of the C clip, Pressing down on the height
shaft improves C clip removal.
Once removed, pull height shaft, internal nut and internal spring
out of the post. Turn housing over and remove C clip and plug
from bottom of post. Use long screwdriver to push plastic
spacer from bottom of post. Height shaft and nut, C clips
bottom plug and internal spring and plastic spacer will not be
reinstalled, STORE IN BOX.
BOTTOM
motor
housing
BASE
bottom of
spring cover
Bottom
internal spring
1.
Select #10 black and #12 green nylon bushings, turn bottom
housing upside down, Place plunge post upside down onto
block of scrap wood. Drive #12 green bushing Bevel end
first into post until recessed with bottom of post (fig 5).
NOTE: the green bushing will drive in hard, do not reduce
size of bushing, it must be tight in the post. Use #10 black
bushing to recess the green bushing in flush with bottom
of the post.
Drill the hole in the green bushing with 5/16" drill bit. The #1
mainshaft must spin free when placed into green bushing.
NOTE: Check Off Each Step When Done
#14- 3/16 steel washer
1
. Use mainshaft full length. DO NOT SHORTEN FOR THIS ROUTER
Separating the Motor Housing
Preparing Top Motor Housing
Removing Original Height Shaft
Installing #12 Bushing
Installing #1 Mainshaft
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