MLCS Marvel 60 Instructions Manual Download Page 7

Router Raizer Use Instructions

Page 6

Using Handheld

Using in a Router Table

Caution: 

Always make sure router switch is in the off position, and tool is disconnected  from power source when performing maintenance

or making any adjustments to either the router or height adjustments to avoid accidental starting of tool which may result in personal injury.

Dust Cover Insert and Dust Cover

The dust cover insert and dust cover allow easy adjustment access to the Router Raizer mainshaft

and restricts dust and debris infiltration during use. A small magnet is recessed into speed wrench

handle to remove and hold the dust cover during adjustments.

1. Removing dust cover: 

Using ( fig 1 )

 

place #29 speed wrench over #31 dust cover, lift speed-

     wrench to remove dust cover. Leave dust cover  on wrench while making height adjustments.

#31 Dust Cover

#30 Dust Cover Insert

fig 1

#29 Speed Wrench

Magnet

 Insert Plate

fig 3

fig 2

2. Replacing dust cover: 

Position speed wrench with dust cover over the insert, press cover

     into insert and swipe wrench away leaving the dust cover in the insert.

3. Always remove #31 dust cover before removing router and insert from table. Or cleaning table with vacuum sweeper
Warning: Never remove the dust cover while the router is running. Allways wait until the bit has stopped spinning.

Direction of Rotation for Adjustment

One complete rotation of the speedwrench, raises or lowers the bit 1/16"

Caution: 

Always secure plunge lock during routing operations.

1. 

Height adjustments can be made from either end of the router. To adjust from the base, engage

    #29 speed wrench into the head of #1 mainshaft. To adjust from the top, engage #29 speed

    wrench into the top of #26 top drive. The knurled #26 top drive also allows adjustments by hand.

The #24 thumb screw and #22 rapid collar allow positioning the cutter to height. bypassing

multiple revolutions of the speed wrench

1. 

fig 2 ) Illustrates compressing the plunge router with rapid collar locked in the router table

     position. Insert #29 speed wrench into #26 top drive, or lay router on its side and insert #29

     speed wrench into bottom of #1 mainshaft. Rotating the speed wrench will thread #21 lead screw
     in or out of the drive nut, compressing and un compressing the router.

4. Rapid collar positioning: 

The rapid collar is for hand held use only, for router table use

     position collar against retainer clips and top drive ( fig 2 ). Secure with #24 thumb screw or

     optional #25 black set screw.

When used hand-held the hex shaped #1 mainshaft provides a constant engagement of the

Router Raizer mechanism, allowing easy height adjustments while retaining original plunge

capabilities and all other original functions of the router.

1/2"

2. 

fig 3 ) Illustrates compressing the plunge router with the rapid collar. Thread #21 lead screw into

     the drive nut leaving approx 1/2" exposed threads, the router will be un compressed. Secure

     desired router bit in collet, stand router upright hand plunge to approx desired depth lock plunge

     lock lever. Release #24 thumb screw and drop rapid collar into contact with #21 lead screw.

     secure thumb screw and release plunge lock lever. Insert #29 speed wrench into #26 top drive,

     or lay router on its side and insert #29 speed wrench into bottom of #1 mainshaft and adjust to

     required depth. Re lock plunge lock before routing. When done release thumb screw and router
     will quickly return to the un compressed position for easier bit removal.

4. 

If #24 thumb screw will not provide enough pressure to secure #22 rapid collar, replace thumb

    screw with #25 optional black set screw and #28 allen wrench.

Caution: 

 #22 rapid collar  is not designed to maintain cutter height during routing operations.

   

Always secure plunge lock before and during all routing operations.

Adjustments from #26 top drive:

Clockwise rotation Decreases depth of cut.  Counterclockwise rotation Increases depth of cut.

Adjustments from #1 Mainshaft Head :

Clockwise rotation Increases depth of cut.  Counterclockwise rotation Decreases depth of cut.

Transporting or Storing Router

#24 Thumb

       Screw

#15 Retainers

To prevent damage to the #1 mainshaft and #21 lead screw, adjust the lead screw

leaving 1/2" threads exposed. Grasp router handles, release plunge lock, advance router up until

lead screw rapid collar and retainers are all in contact, engage plunge lock.

#21 Lead

     Screw

 Drive Nut

#22 Rapid

       Collar

#26 Top Drive

#21 Lead

     Screw

 Drive Nut

#22 Rapid Collar

#26 Top Drive

#24 Thumb

       Screw

#15 Retainers

© 

2000-2006 Router Technologies

             All Rights Reserved

Summary of Contents for Marvel 60

Page 1: ...all pages Step 3 Return extra pages to box Step 4 For smoothest plunging action purchase STP before installation SEE PAGE 3 Step 5 See page 2 for parts diagram 2000 2006 Router Technologies All Rights...

Page 2: ...source Caution Always secure plunge lock before and during routing operations This warranty is your only remedy and parts are to be returned prepaid to our facility for inspection at Router Technolog...

Page 3: ...Washer 46 Allan Screw Locating Pin 30 Dust Cover Insert 31 Dust Cover one extra included Top View Side View 25 Optional Black Set Screw 10 32 22 Rapid Collar 23 Rubber O ring 24 Thumb Screw 26 Top Dri...

Page 4: ...emble Allow approximately 1 hours for installation 1 2 All Plunge Routers Before beginning the installation please purchase a bottle of STP Apply a light film to the posts and inside the post bushings...

Page 5: ...t cover insert NOTE For highest accuracy the locating pins point should just project above the 1 mainshaft head Shorten the pin to desired length by securing pointed end of locating pin in jaws of cor...

Page 6: ...a predetermined plunge stroke the Router Raizer will not increase this stroke With router fully compressed check amount of plunge post still visible 1 16 to 1 4 post should be visible If more than 1 1...

Page 7: ...will thread 21 lead screw in or out of the drive nut compressing and un compressing the router 4 Rapid collar positioning The rapid collar is for hand held use only for router table use position colla...

Page 8: ...6 top drive fig 5 drill hole to 1 2 original ROUTER RAIZER PARTS REQUIRED 1 7 9 10 12 13 for insallation tool only 14 three of 15 18 19 21 22 23 24 26 27 28 29 40 22 rapid collar 27 yellow set screw G...

Page 9: ...crew shaft Thread thumb screw into 22 rapid collar Place rapid collar onto 1 mainshaft 1 2 from top of mainshaft to top of rapid collar and tighten fig 6 Release plunge lock and slowly raise the route...

Page 10: ...lable on Website Drill 500 hole through router table insert plate Router Raizer Access Point NOTE This hole must be drilled 1 2 or 500 for 30 dust cover insert to fit properly Router table fence refer...

Page 11: ...nstall steel washer plastic spacer shown grey steel plug secured with internal C clip internal nut MLCS Marvel 62 wrap power switch with tape black spring cover 1 Using fig 1 Unplug router from power...

Page 12: ...Allen wrench red grease Using fig 6 place grease on threads of 21 lead screw Place lead screw down 1 mainshaft and thread into 19 short nut until one inch of mainshaft extends above the head 21 lead...

Page 13: ...ilable on Website Drill 500 hole through router table insert plate install 30 dust cover insert into 500 hole and press flush with top of insert plate Router Raizer Access Point NOTE This hole must be...

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