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Mitsubishi Fuso CANTER, Owner'S Handbook Manual

The Mitsubishi Fuso CANTER Owner's Handbook Manual is a comprehensive guide for owners of this exceptional commercial vehicle. Available for free download on manualshive.com, this manual equips you with detailed information and essential instructions to maximize your CANTER's performance and safety. Get your copy now and unleash the full potential of your Mitsubishi Fuso CANTER.

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12-1

General precautions for servicing the vehicle  ..................................................................  12-2
Onboard tools  ..................................................................................................................  12-4
To reach the access opening  ..........................................................................................  12-6
Tilting the cab ...................................................................................................................  12-7
Pre-operational checks  ..................................................................................................  12-13
Greasing ........................................................................................................................  12-22
Oils and fluids  ................................................................................................................   12-26
Filter elements  ...............................................................................................................  12-43
Draining water from fuel filter  .........................................................................................  12-58
Engine coolant – check and replacement  ......................................................................  12-60
V-belts – check and adjustment .....................................................................................  12-70
Steering wheel – check ..................................................................................................  12-72
Service brakes – check and adjustment ........................................................................  12-75
Parking brake – check and adjustment ..........................................................................  12-77
Tires – check ..................................................................................................................   12-78
Tire replacement  ............................................................................................................  12-81
Wheel nuts – check and retightening .............................................................................  12-94
Tire rotation ....................................................................................................................  12-96
Spare tire  .......................................................................................................................  12-98
Wiper blade – replacement  ..........................................................................................  12-100
Windshield washer – fluid level check and refilling ......................................................  12-101
Battery – check  ............................................................................................................  12-102
Air filters – cleaning ......................................................................................................  12-108
Cleaning your vehicle ...................................................................................................  12-109
Intercooler – cleaning ...................................................................................................  12-115
Lamps – inspection for dirt and damage ......................................................................  12-116

12. Simple inspection and service

Summary of Contents for CANTER

Page 1: ...TOYO CF10163 DIC F101 BLACK TOYO CF10163 20 Pub No MH996508 Owner s Handbook Pub No MH996508 11 3 Owner s Handbook MARCH 2011 ...

Page 2: ... breakdown or cause an accident we urge you to read this handbook thoroughly before operating the vehicle Periodical lubrication and maintenance are essential to obtain maximum perfor mance and extended service life from your vehicle The separate Service Booklet contains a periodical maintenance schedule You are strongly recommended to per form the lubrication and maintenance as specified in the s...

Page 3: ...ests that reader should refer to the page of the number indicated Q This manual contains important cautionary instructions and supplementary information under the following four headings which identify the nature of the instructions and infor mation DANGER Precautions that should be taken in handling potentially dangerous substances such as battery fluid and coolant additives WARNING Precautionary...

Page 4: ...ents and warning lamps 6 1 7 Starting and driving 7 1 8 Handling special equipment 8 1 9 Heating and air conditioning 9 1 10 Interior equipment and accessories 10 1 11 In cold weather 11 1 12 Simple inspection and service 12 1 13 Useful advices for emergencies 13 1 14 Service data 14 1 15 Alphabetical index 15 1 Each chapter has a table of contents on its first page ...

Page 5: ...uine parts and recommended lubricants hydraulic fluids 1 5 Fuels 1 6 AdBlue 1 8 Handling of the new vehicle 1 12 Preventing problems and accidents 1 13 When servicing the vehicles with 12 volt and 24 volt power circuits 1 17 Driving in foreign countries 1 18 1 Recommendation to drivers ...

Page 6: ...ication number V I N The vehicle identification number is indicated on the left frame near the front wheel 2 Engine number The engine number is indicated on the front side of the cylinder head Type 2 1 Chassis number The chassis number is indicated on the left frame near the left front wheel Chassis number and engine number Z21444 Example JLAFEC91G0K Vehicle model Chassis number Example 4P10 Engin...

Page 7: ...r on Crew cab models at the right side under the rear seat The compliance plate cer tifies that your vehicle complied with Australian Design Rules at the time of manufacture In all cor respondence related to your vehicle the following information should be quoted The engine number The vehicle identification number V I N shown on compliance plate The S O A No where applicable option code paint and ...

Page 8: ...tance traveled odometer reading or period of use months years Always have the recommended inspections and services performed as scheduled in accordance with the separate Service Booklet Mitsubishi Fuso gives a list of parts brake hoses fuel hoses oil seals in brake related components etc that should be replaced at regular intervals in order to ensure safe opera tion Though they have a direct beari...

Page 9: ...ails of high quality rust preventive coating 1 MITSUBISHI genuine parts Always use only MITSUBISHI FUSO MITSUBISHI MOTORS genuine parts as replacements both to ensure safety and to obtain maximum performance from your vehicle MITSUBISHI genuine parts are identical to the parts used during the production of MITSUBISHI FUSO MITSUBISHI MOTORS vehicle All parts undergo the most stringent quality contr...

Page 10: ...erties appropriate for the temperature predominant in the area Avoid storing your vehicle for a long time with bio diesel fuel in the fuel tank CAUTION Never use an alternative fuel or a mixture of diesel fuel and kerosene Such fuel has infe rior lubricating properties Using it would cause a malfunction Never add any antifreezing agent or other additive to the fuel as a damaged fuel injec tion sys...

Page 11: ...rtable the air must be bled out of the fuel system P 13 36 2 Refueling your vehicle CAUTION Be careful not to allow dirt to enter the fuel tank when you refuel the vehicle Tighten the cap firmly after refueling 1 Open the cover 2 Insert the starter key into the lock and turn the key counterclockwise 3 Remove the cap by rotating it in the direction of the arrow marked on it counterclockwise Refit t...

Page 12: ... 32 5 water 67 5 Freezing temperature 11 C so no problem will occur if you get it on your skin However some persons with delicate skin may in very rare cases get a rash so carry out the following procedure If AdBlue gets on your skin wash it off with water If there is any change in your skin or it is painful promptly see a doctor to receive treatment In the event that you accidentally ingest AdBlu...

Page 13: ...breach of the law 2 Replenishing AdBlue CAUTION Do not rest your foot on the urea tank or step on it because this may damage the tank and or the sensors on it NOTE Replenish the AdBlue well before it is used up It is recommended that you obtain portable AdBlue for use in the event that the urea tank becomes empty WARNING Do not pour anything other than AdBlue into the urea tank Particularly never ...

Page 14: ... for other purposes Impurities that may remain in them could adversely affect the quality of AdBlue and prevent the engine from start ing 5 Install the cap securely by turning it clockwise NOTE If you spill the AdBlue during replenishment wipe it away with a cloth or the like and then wash the area with water NOTE When the urea tank is empty the warning lamp flashes the indication red is dis playe...

Page 15: ...ontainer in which it was sold If unavoidable you can also use a polypro pylene tank usually used for drinking water or the like instead after thoroughly cleaning the inside with AdBlue and making sure that it con tains absolutely no water or other impurities CAUTION Do not store AdBlue in a non specified con tainer If AdBlue is stored in a steel container and then used for replenishing corrosive m...

Page 16: ...extending the service life of your vehicle We strongly recommend that this inspection be per formed by your nearest authorized MITSUBISHI FUSO distributor or dealer according to the sched ule specified in the NEW VEHICLE INSPECTION coupon included in the separate Service Booklet 2 Maximum engine speed during run in period To avoid overburdening a new engine limit engine RPM to that indicated below...

Page 17: ...h a prac tice will result not only in loss of power but also in shortened life of the clutch disc due to prema ture wear When driving on rough roads reduce speed suf ficiently and avoid bumps and potholes as far as possible Do not continue spinning the wheels after trac tion is lost Put a rag or some other object under the tires to give sufficient traction to move for ward While the vehicle is in ...

Page 18: ...y etc Do not carry containers of fuel or spray cans in the cabin Do not attach any decorative panel or similar item to the windshield Do not exceed the maximum loading capacity Overloading puts excessive stress on vehicle parts shortening their service life Also avoid loading the vehicle improperly Improperly loaded cargo not only is unstable but also may result in uneven weight distribution which...

Page 19: ...all radio transmitting equipment or other strong radio wave generat ing devices since they could adversely affect the performance of the vehicle s electronic equip ment NOTE The power supply of your vehicle is rated 12 volts Use a 12 volt radio equipment Do not attempt to install electrical wiring your self Instead have it done by your nearest autho rized MITSUBISHI FUSO distributor or dealer WARN...

Page 20: ...ng the equipment must be of the specified material After installation the periphery of the bolts should be completely sealed with a sealant For further information please contact your nearest authorized MITSUBISHI FUSO distribu tor or dealer Do not attempt to modify the vehicle The vehi cle s performance and functionality could deteri orate and newly fitted parts may not comply with legal regulati...

Page 21: ...USO dis tributor or dealer before installing electrical equipment If you carry out wiring by yourself to install commercially available electrical equip ment the equipment may malfunction or the wiring overheat which could cause a fire in the worst case NOTE If the battery has run down use a vehicle with a 12 volt power source to jump start the engine Do not use a vehicle with a 24 volt power sour...

Page 22: ...tions and regulations covering fuels and lubricants may not be suitable for use in your vehicle Damage may occur to your vehicle if the wrong fuels or lubricants are used Due to local regulations or different driving con ditions modification of your vehicle may be required in some cases The proper customer service for your particular vehicle may not be available due to the fact that the importer m...

Page 23: ...2 1 Labels inside the cab 2 3 Exterior labels 2 6 2 Warning labels ...

Page 24: ...MITSUBISHI FUSO distributor or dealer The warning and caution labels apply only to the vehicle itself not to any equipment mounted on the vehicle For information on caution and warning labels that apply to equipment mounted on the vehicle please refer to the owner s hand book supplied by the manufacturer of the equip ment The locations of these labels and the informa tion on them may vary with the...

Page 25: ... 10 WARNING Handling of DPF system with regeneration control 5 52 5 64 CAUTION Handling of AdBlue Vehicles with a BlueTec system 1 8 WARNING Handling of assistant driver s seat SRS air bag Vehicles with an assistant driver s seat SRS air bag 4 10 WARNING Handling of DPF indicator lamp 5 52 5 64 WARNING Inspection of engine oil level 12 26 WARNING Use of specified fuse 13 11 Z21951 ...

Page 26: ...ehicles with a transmission PTO 8 2 WARNING Handling of DUONIC Vehicles with a DUONIC system 5 21 CAUTION Hill start assist system Vehicles with a hill start assist system 8 20 CAUTION Handling of 4WD system FG 8 12 CAUTION Handling of vehicles equipped with 12 volt and 24 volt power circuits Vehicles with a battery equalizer 1 17 Z21953 ...

Page 27: ...eat Location Category Information Ref page Standard value Tire pressure 12 78 WARNING Handling of limited slip differential Vehicles with an LSD 12 87 WARNING Handling of jack 12 81 CAUTION Handling of rear air conditioner Vehicles with a rear air conditioner 4 4 Z21954 ...

Page 28: ...ainst standing on urea tank Vehicles with a BlueTec system 1 8 CAUTION Handling of AdBlue Vehicles with a BlueTec system 1 8 CAUTION Oil to use for LSD limited slip differential Vehicles with an LSD 12 36 DANGER Handling of battery 12 102 CAUTION Handling of vehicles equipped with 12 volt and 24 volt power circuits Vehicles with a battery equalizer 1 17 WARNING Use of specified fuse 13 11 Z21956 ...

Page 29: ... Ref page WARNING Handling of cab tilt function Vehicles except Crew cab models 12 7 WARNING Handling of pressure cap 12 65 CAUTION Inspection and replacement of engine oil 12 26 CAUTION Oil to use for clutch and transmission Vehicles with a DUONIC system 12 32 Z21197 ...

Page 30: ...1 Starter key 3 2 Engine immobilizer theft prevention device 3 2 Doors 3 5 Keyless entry system 3 8 Entering and leaving the vehicle 3 11 Door window glass 3 13 Cargo deck gates 3 15 3 Opening and closing ...

Page 31: ...Once the engine immobi lizer is activated it prevents the engine from being started The engine immobilizer starter key sends a sig nal to the vehicle thereby canceling the engine immobilizer such that the engine can be started NOTE In the circumstances detailed below it is possible that the vehicle cannot receive a signal from the immobilizer starter key meaning that the engine cannot be started e...

Page 32: ... immobilizer starter key is placed on top of or near to another vehicle s engine immo bilizer starter key A key holder that emits radio waves or the remote control switch of the keyless entry sys tem is placed on top of or near the engine immo bilizer starter key A card with an embedded IC chip or a mobile phone is held together with the engine immobi lizer starter key Z20929 Z20930 Z20931 ...

Page 33: ...a source of mag netism Do not clean the engine immobilizer starter key using an ultrasonic cleaner In the event that you lose an engine immobilizer starter key or wish to have a new one made contact an authorized MITSUBISHI FUSO distributor or dealer A maximum of six engine immobilizer starter keys can be registered with a single vehicle You will need to take to the authorized MITSUBISHI FUSO dist...

Page 34: ...rting Exercise caution when opening a door in strong wind Otherwise the wind could catch the door and suddenly blow it open Exercise caution when opening a door on a downward slope Otherwise the inclina tion of the vehicle could cause the door to suddenly fall open When leaving the vehicle take with you any child who was riding in the cab Never leave a child in the cab A child left in the cab coul...

Page 35: ...ou close the door With a rear door push the lock knob down then pull the outer handle and keep it pulled as you close the door NOTE On vehicles with central door locks locking or unlocking the driver s door using the starter key or lock knob also causes the assistant driver s door and the rear doors Crew cab type vehi cles to automatically lock or unlock When you leave your vehicle be sure to remo...

Page 36: ... the lock knob down To unlock and open the driver s door or assist ant driver s door push the lock knob toward the rear of the vehicle then pull the inner handle To unlock and open a rear door pull up the lock knob then pull the inner handle CAUTION Closing the door by pulling any part other than the door waist bar could damage the door mechanism Z12622 Rear doors Crew cab models Rear doors Crew c...

Page 37: ...t leave the remote control switch in a place that is exposed to direct sunlight or where the temperature rises to 60 C or above Doing so will shorten the life or cause failure of the remote control switch 2 How to operate the remote control switch Point the remote control switch toward the antenna of the cabin Operate the remote control switch within 3 m from the center of the cabin Press the butt...

Page 38: ...tarter switch Do not leave the vehicle with the starter key left inside the vehicle after locking the door with the remote control switch When you leave the vehi cle carry the starter key as well as the remote control switch with you otherwise the remaining key could encourage theft You may order up to two spare remote control switches If you need a spare remote control switch request it from an a...

Page 39: ...adversely affect the environment For disposal wrap the battery with tape vinyl sheet etc for insulation so that the battery cannot contact other metal objects or be exposed to water Do not expose the inside of the remote con trol switch to water and keep it away from dirt and dust Otherwise the switch could fail 1 Use a crosshead screwdriver to turn the screw and remove the cover 2 Place a new bat...

Page 40: ...f the soles of your shoes are oily or greasy you could slip when climbing down from the vehicle or when operating the brake or clutch pedal Wipe any oil and grease off the soles of your shoes before entering or leaving the vehicle Do not hold luggage or other items in your hands when entering or leaving the vehi cle since this can be dangerous Do not jump down from the vehicle Jump ing down from t...

Page 41: ...model vehi cle do not place your feet or hands on the overfender The overfender could suffer damage Also the overfender can be danger ously slippery When climbing into and out of the cab support your body by at least three points at a time by firmly grip ping the handle and fully placing your feet on the steps If you place your hand on the fender put it on the non slip section Z22035 ...

Page 42: ... out of a window The child s head or hands could hit an object outside the vehicle and the child could be seriously injured in the event of hard braking WARNING Always make sure that no one has their head or hands out of the window when closing it A body part could be injured if caught in a closing window Never allow a child to open or close the window Do not allow a child to operate the power win...

Page 43: ...you are pulling the switch It will stop when you release the switch Auto function To fully open the driver s window with a single touch of the switch press the switch firmly If you wish to stop the window part way give the switch a gentle pull To fully close the driver s window with a single touch of the switch pull the switch firmly If you wish to stop the window part way give the switch a gentle...

Page 44: ...o open Swing up levers on both sides of the rear gate and then push the levers inward to unlatch the gate for opening To close Reverse the above order Cargo deck gates WARNING When closing the rear gate be careful not to trap the rear gate chains Otherwise the rear gate and rear gate chains could suffer damage If the rear gate is not adequately locked it could open during vehicle opera tion result...

Page 45: ...t the front end of the gate and unlatch the gate for opening To close Reverse the above order NOTE When opening both the side gates open the rear gate first WARNING When opening and closing the side gates be careful not to trap your fingers Do not drive the vehicle with either side gate open Cargo could fall to the ground causing an accident Z10736 Z10737 Z10738 ...

Page 46: ...4 1 Seats 4 2 Seat belts 4 5 Supplemental restraint system SRS air bag and seat belt pre tensioner system 4 10 Steering wheel 4 20 4 Seat and steering wheel adjustments ...

Page 47: ...t After you have adjusted the seat gently move or rock the seat to ensure that it is locked in the desired position When adjusting the seat keep your hands away from the bottom of the seat and from moving parts of the seat Otherwise you could suffer an injury by getting your hands and fingers trapped When adjusting the angle of the seatback keep your back or hand pressed against it Otherwise the s...

Page 48: ... forth slightly to lock it in position To adjust the angle of the seatback raise reclining lever The seatback can be swung forward and down providing access to the tool stowage space Lower the armrest to use it Lumbar support lever vehicles with lumber supports Pull the lever to adjust the hardness of the lumbar support in the seatback as desired Rotate the seat suspension knob vehicles with a sus...

Page 49: ...b models Storage compartments are located under the rear seat The rear seat can be folded up for access to them When you wish to stow or remove something from these compartments release the clamps at the base of the seat and raise the seat cushion To retain the seat cushion use the retaining bands that are attached to the seatback Fit the loop at the end of each retaining band over the corre spond...

Page 50: ...ings Position yourself as far back as possible in your seat and sit up straight Adjust the seat to the correct position Make sure the seat belt passes across your shoulder not across your neck or arm Make sure the seat belt is not twisted Position the lap portion of the seat belt as low as possible across your hips Seat belts Z16065 ...

Page 51: ...ed Seat belts should be adjusted as firmly as possible consistent with comfort to pro vide the protection for which they have been designed A slack belt will greatly reduce the protection afforded to the wearer Care should be taken to avoid contamina tion of the webbing with polishes oils and chemicals and particularly battery acid Cleaning may safely be carried out using mild soap and water The b...

Page 52: ...iding in the cab wears a seat belt Fit an appropriate child restraint system baby seat child seat or booster seat on the assistant driver s seat for any child who rides in the cab if the seat belt passes across his her neck chin or face or does not pass across his her hips Do not fit a child restraint system on the center seat Doing so could impede driving Do not allow a child to be held on anyone...

Page 53: ...necessary to adjust the length of these seat belts An ELR seat belt extends and retracts automatically as its wearer moves but locks automatically for pro tection in the event of a sudden stop or shock The belt s tightness should be adjusted automati cally If there is any looseness lift the belt gently and the mechanism will take up the slack With the belt properly tightened the risk of it slippin...

Page 54: ... that the belt passes across your shoulder You will need to keep the lock button pulled while moving the seat belt anchor downward When the seat belt anchor has reached the desired position release the lock button and jiggle the seat belt anchor up and down to make sure it is locked in place 3 2 point seat belt Fastening 1 Taking care that the belt does not become twisted insert the tongue into th...

Page 55: ... impact on the head of the driver and assistant driver and complement the seat belt pre tensioner system in case of a strong shock from the front that could seriously injure the driver and assistant driver when the starter switch is ON SRS stands for Supplemental Restraint System WARNING For maximum protection in the event of an accident the belt must not be loose A loose belt could even aggravate...

Page 56: ...g to inflate The seat belt reduces the risk of your being thrown from the vehicle Adjust the position of the seat correctly Sit upright with your back against the seat back Do not sit too close to the SRS air bag or lean toward it Inflation of the SRS air bag takes place extremely quickly so it could fatally injure you if the distance between you and the air bag is too short After the SRS air bag ...

Page 57: ... distributor or dealer Also if the air bag did not inflate itself in a collision have it inspected at an authorized MITSUBISHI FUSO distributor or dealer The windshield may be broken by shock or by inflation of the assistant driver s SRS air bag WARNING If you find damage or cracks around where the SRS air bag at driver s seat and at assistant driver s seat is installed arrange for it to be inspec...

Page 58: ...the steering wheel 3 SRS air bag at assistant driver s seat The assistant driver s SRS air bag is located in the instrument panel Even when the assistant driver s seat is not occu pied the assistant driver s SRS air bag operates at the same time as the driver s SRS air bag Z16067 Z16068 ...

Page 59: ...uries Even if the vehicle does not have an assis tant driver s SRS air bag you must not attach a child restraint to the center seat it could impede the driver s actions Do not allow any person sitting on the assistant driver s seat to sit on the front edge of the seat place his her hands or feet on the instrument panel or sit with his her face or chest near the instrument panel Also do not allow a...

Page 60: ...he vehicle suffers heavy deformation or damage in the col lision As the SRS air bag reduces shock to the head by supplementing the function of the seat belt it will not immediately function in case of a colli sion in which the driver is wearing the seat belt correctly and there is no possibility of serious injury 5 2 Cases in which the SRS air bag does not function In some cases there will be no l...

Page 61: ...lity pole or tree When the vehicle collides obliquely at the front When the vehicle collides with the rear deck of a vehicle such as a truck at the height of the windshield When the vehicle collides with a hard object such as one made of concrete at a speed of about 25 km h or lower Z05516 Z05517 Z05655 Z05514 ...

Page 62: ... an object that absorbs shock such as a vehicle or guard rail that deforms or moves 5 3 When the SRS air bag does not have the intended effects In the following cases the SRS air bag may func tion but will not protect passengers even when it inflates When the vehicle is struck from the rear When the vehicle rolls or turns over When the vehicle is struck from the side Z08541 Z05518 Z05520 Z05519 ...

Page 63: ...ns The SRS air bag may function if the vehicle receives a strong shock at the lower part of the chassis during driving When the vehicle strikes a median strip or curb stone When the vehicle jumps and hits the ground When the vehicle falls into a deep hole or ditch Z05509 Z05511 Z05510 ...

Page 64: ...wing sections Faulty service or modification may cause incorrect functioning of the SRS air bag resulting in serious inju ries Service around the steering wheel Service of the instrument panel Service around the lower panel in front of the assistant driver s seat Installation of audio equipment Repair or modification around the front of the vehicle Repair or modification of the suspension When scr...

Page 65: ...stem requires repair please contact an authorized MITSUBISHI FUSO distributor or dealer Handling with out care may cause the seat belt pre ten sioner system to malfunction resulting in injuries When scrapping the vehicle please con tact an authorized MITSUBISHI FUSO dis tributor or dealer Otherwise the seat belt pre tensioner system may malfunction unexpectedly resulting in injuries Steering wheel...

Page 66: ...4 21 Pull the lock lever then adjust the steering wheel to the height and angle that are most comfortable for you Push the lock lever back in to securely retain the steering wheel Adjust Retain Z20957 ...

Page 67: ... 5 11 Idling stop and start ISS system 5 13 Pedals 5 18 Gearshift lever 5 19 DUONIC 5 21 Parking brake lever 5 40 Combination switch 5 41 Hazard warning lamp switch 5 46 Fog lamps 5 46 Rearview mirrors 5 47 Mirror heater switch 5 50 Horn switch 5 51 Regeneration controlling DPF system 5 52 BlueTec system 5 62 5 Switches and controls ...

Page 68: ...lamp switch Vehicles with fog lamps DPF cleaning switch Mirror heater switch Vehicles with a mirror heater switch ISS cutoff switch Vehicles with an idling stop and start ISS system Fluorescent lamp switch Vehicles with a fluorescent lamp P 10 40 Hill start assist system main switch Vehicles with a hill start assist system P 8 20 Hill start assist system adjustment switch Vehicles with a hill star...

Page 69: ...id using the ON or ACC position for long periods for example for listening to the radio as the battery could be completely dis charged Starter switch WARNING Never turn the starter switch to any position other than the ON position while driving the vehicle Turning the starter switch to the ACC position would be dangerous because the engine would stop and the following problems would occur The brak...

Page 70: ...igarette lighter can be used ON The engine is running in this position All electrical circuits are operable START The engine is turned over and started in this position Once the engine is running release the key and the switch will automatically return to the ON position NOTE Turn the key only after inserting it fully in the starter switch If you are unable to turn the key gently turn the steering...

Page 71: ...ere are no flammables under or rear the parked vehicle espe cially close to the exhaust pipe A fire could be started by the heat from the engine or exhaust pipe When you start the engine be sure to sit in the correct position on the driver s seat to wait for the engine to warm up If you are leaning out of the door window or otherwise incorrectly seated and the vehicle suddenly moves a serious acci...

Page 72: ... at least three seconds between operations Otherwise you may damage the engine and starter and or cause them to work poorly On a vehicle that has not been operated for a week or more or after replacement of engine oil or engine oil filter element be sure to crank the engine before starting it P 5 8 In a cold region using a high capacity battery improves engine startability 1 Pre starting steps 1 P...

Page 73: ...anual transmission vehicles While holding down the brake pedal depress the clutch pedal and turn the starter switch to the START position to start the engine NOTE If the engine is difficult to start after the indi cator lamp has gone out there may be a problem with the engine preheating system Have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer In cold weather the idl...

Page 74: ...ft lever in the P position 3 Start the engine in the normal way but you do not have to wait until the indicator lamp goes out 4 Without depressing the accelerator pedal place the starter switch in the START position and crank the engine for roughly 15 seconds If the engine starts release the starter key and do not depress the accelerator pedal for roughly 15 seconds 4 Starting the engine with the ...

Page 75: ... When starting the engine or entering or leaving a garage do not run the engine for longer than is nec essary as the accumulation of exhaust gas in closed areas is very dangerous Exhaust emissions contain carbon monox ide CO which if breathed can cause unconsciousness or death If you smell exhaust gases inside the cab inspect the exhaust pipe and check whether exhaust gases are leaking through hol...

Page 76: ...f the catalytic converter that is located in the muffler and does not indicate any abnormality If you start to drive immediately after starting the engine while the engine is still cold you will encounter the following problems In a cold region the extreme coldness of the engine will cause poor ignition of fuel making the engine prone to knocking If the idling speed is too low the engine will be a...

Page 77: ... If it is unavoidable to park the vehicle on a slope do the following Firmly apply the parking brake place the gearshift lever in the P position vehicles with a DUONIC system chock the wheels and turn the steering wheel toward an obstruction like a curb stone for increased safety in case the vehicle moves With vehicles with a DUONIC system do not park the vehicle only with the gearshift lever plac...

Page 78: ... 1 Hold down the brake pedal and apply the park ing brake 2 Manual transmission vehicles Place gearshift lever in the neutral position Vehicles with a DUONIC system Place the gearshift lever in the P position Con firm that P is shown on the gear position indi cator 3 Allow the engine to idle for more than 3 minutes before stopping it When the vehicle is in motion engine parts become extremely hot ...

Page 79: ...ausing an unexpected accident In places where a strong magnetic field exists such as near a magnet crane press the ISS cutoff switch to disable the ISS func tions Otherwise the system may malfunc tion causing an unexpected accident When inspecting the vehicle press the ISS cutoff switch to disable the ISS functions If the system malfunctions during the inspec tion an unexpected accident may result...

Page 80: ...here is a prob lem in the ISS The indicator lamp flashes or illuminates depending on the state of ISS operation as shown below Operation state indicator lamp Preparing for automatic engine stop Fast flashing 0 5 second interval Automatic engine stop in progress Slow flashing 2 second interval Automatic engine start is cancelled Door is opened during auto matic engine stop ISS failure Illuminated Z...

Page 81: ...witch is pressed 2 2 ISS cutoff switch If you press the ISS cutoff switch the ISS func tions are disabled To cancel the ISS cutoff function press the switch again The indicator lamp on the switch is illuminated while the ISS functions are disabled NOTE Even if you have pressed the ISS cutoff switch to disable the ISS functions the ISS functions will be automatically enabled once you place the star...

Page 82: ...tion or if you place the gearshift lever in the N position while the engine has been automatically stopped NOTE The engine will not be automatically stopped if you open the driver s door or assistant driver s door before the automatic engine stop operation is completed Close the door to automatically stop the engine If the ISS is activated and the engine is stopped while the headlamps low beam or ...

Page 83: ...ti cally when you place the lever in the D or R position while keeping the brake pedal depressed If the gearshift lever is in the D position the engine will start automatically when you place the gearshift lever in the manual mode position while keeping the brake pedal depressed NOTE While the engine has been automatically stopped a buzzer sounds when the driver s door or assistant driver s door i...

Page 84: ...g during braking the disc brake pads have worn to the limit and must be replaced Have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer Use the brake pedal correctly P 7 9 Pedals WARNING If you use a floor mat be sure to use a Mitsu bishi Fuso genuine floor mat and lay it cor rectly Do not lay the floor mat over the accelerator pedal or accelerator pedal stop per Do not ...

Page 85: ... reverse gear or vice versa should be done only after the vehicle has come to a complete stop When backing up always double check to make sure that there is nothing in your path Depress the clutch pedal fully whenever changing gear If you do not depress the pedal completely the clutch will slip and the clutch disc will be damaged which could lead to an accident Gearshift lever WARNING Do not keep ...

Page 86: ...he top of gear shift lever Fully depress the clutch pedal when shifting gears When the gearshift lever is placed in the reverse R position the backup lamps light up and the backup buzzer sounds simultaneously For vehicles with a DUONIC system see page 5 21 Z21968 ...

Page 87: ...or their locations 1 2 Creep Creep refers to a very slow vehicle movement that occurs when the gearshift lever is placed in a driv ing position and the accelerator pedal is released This occurs due to the power transmitted from an idling engine CAUTION To prevent creep keep the brake pedal firmly pressed when moving the gearshift lever to the R or D position Do not release the parking brake until ...

Page 88: ...er mittently 1 5 Parking Park the vehicle on a level flat surface if possible When parking the vehicle do the following While keeping the brake pedal depressed firmly apply the parking brake and then place the gearshift lever in the P position If it is unavoidable to park the vehicle on a slope firmly engage the parking brake while keeping the brake pedal depressed and then place the gearshift lev...

Page 89: ...faces such as a wet or frozen road Using the automatic shift mode on slippery roads could cause an accident for the following reasons Skidding is more likely to be caused by auto matic shift downs that take place normally when driving in the automatic shift mode Skidding also may occur easily due to auto matic shift downs following full or quick operation of the accelerator pedal Even while drivin...

Page 90: ...o matic shift mode ECO mode switch When this switch is turned on the economy mode works to make early up shifts to improve fuel econ omy This switch is usable when driving in the automatic shift mode ECO mode indicator This indication appears when the economy mode is activated Warnings If there is a problem with the DUONIC system one of the following warnings appears on the multi infor mation disp...

Page 91: ...he automatic shift mode push the gearshift lever into the A M position from the D posi tion The automatic shift indicator shows when the automatic shift mode is engaged When you release the gearshift lever after mov ing it to the or A M position it will return to the D position NOTE Unless the engine is started operating the gear shift lever has no effect on the DUONIC system The following gearshi...

Page 92: ...epness of the slope and the vehicle loading It selects 2nd on a level or downhill road and 1st on an uphill road Moving the gearshift lever from D position to the A M or position causes the manual shift mode to be selected A M Automatic manual shift mode Each time you push the gearshift lever into this position the gearshift mode switches between the automatic shift mode and manual shift mode Upsh...

Page 93: ...half loaded and driven on rela tively level roads Turn off the ECO mode switch when the vehicle is fully loaded or is driven on uphill or downhill roads 5 When starting the engine On a vehicle with a DUONIC system start the engine as follows CAUTION Always depress the brake pedal with your right foot Operating the brake with your left foot may slow your response to an emergency resulting in an une...

Page 94: ...tly If you do not allow the engine to warm up sufficiently it may take time to shift gears 6 Driving tips WARNING When you start the vehicle never operate the gearshift lever while stepping on the accelerator pedal The vehicle will sud denly lurch forward and could cause a serious accident Be sure to depress the brake pedal whenever operating the gear shift lever while starting the vehicle Never r...

Page 95: ...elerator pedal when starting the vehicle as this will increase the chance of damaging the transmission When starting the vehicle especially on a slope do not use a forward gear if the vehi cle is moving backward or do not place the gearshift lever in the R position if the vehi cle is moving forward Such actions will increase the chance of damaging the trans mission On an uphill road avoid stopping...

Page 96: ... longer than usual to engage the starting gear The starting gear engagement is still in progress while the indication on the gear position indica tor is flashing Do not release the brake pedal at this time 3 Release the parking brake Gradually release the brake pedal and then slowly depress the accelerator pedal to start the vehicle Manual shift mode You can select 1st 2nd or 3rd as the starting g...

Page 97: ...tion on the multi information dis play disappears when the manual shift mode is engaged The gearshift mode also can be changed between manual and automatic each time you push the gearshift lever from the D position into the A M position NOTE The starting gear engagement is still in progress while the indication on the gear position indicator is flashing Do not release the brake pedal at this time ...

Page 98: ...riving It is recommended to use the automatic shift mode for ordinary driving to reduce your workload CAUTION Never place the gearshift lever into the N position while driving This could result in an accident as engine braking is not available and could damage the transmission Use the manual shift mode when driving on slippery surfaces such as a wet or frozen road Using the automatic shift mode on...

Page 99: ...hifts will take place automatically as shown below in accordance with the accelerator pedal position and vehicle speed The automatic shift mode indicator will be shown NOTE The starting gear is automatically selected accord ing to the steepness of the slope and the vehicle loading The vehicle will start in 2nd on level and downhill roads and in 1st on uphill roads 7 2 Driving in manual shift mode ...

Page 100: ...own shift would put the engine speed out of the normal rpm range the gearshift does not take place If the gear does not change when you operate the gear shift lever first adjust the vehicle speed using the accelerator or brakes and then operate the gearshift lever again Push the gearshift lever into the A M position if you want to change the gearshift mode from the manual shift mode to the automat...

Page 101: ... automatically engaged On uphill roads the 1st gear may be engaged depending on the steepness of the slope and the vehicle loading When driving in the manual shift mode the 2nd gear will be automatically engaged if 3rd or higher gear was selected before stopping On uphill roads the 1st gear may be engaged depending on the steepness of the slope and the vehicle loading Keep the brake pedal fully de...

Page 102: ...arking on slopes The vehicle may start moving while it is parked causing an unexpected accident When you cannot avoid parking on a slope securely apply the parking brake On a vehicle with a DUONIC system place the gearshift lever in the P position and apply chocks to the wheels You can further improve safety by leaving the steering wheel turned so the vehicle will roll toward an obstacle for examp...

Page 103: ...sition to stop the engine 6 When you leave the vehicle remove the starter key and lock the doors NOTE A buzzer sounds continuously if the driver s door or assistant driver s door is opened while the engine is running and the gearshift lever is in the D position The buzzer stops if the gearshift lever is moved to the P or N position the engine is stopped or the door is closed If the gearshift lever...

Page 104: ...ever in the P position 12 If a transmission system warning is displayed The multi information display indicates a warning if there is a problem with the DUONIC system If a transmission system warning is displayed take nec essary action according to the following instruc tions 12 1 warning red If this warning appears while driving Immediately slow down by braking and stop the vehicle in a safe plac...

Page 105: ... may continue to drive the vehicle If the warning is indicated again operate the gearshift lever in the manual shift mode You may continue to drive if manual gear shifting is possible However have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer as soon as possible If man ual gear shifting is impossible do not continue to drive but contact an authorized MITSUBISHI FUSO ...

Page 106: ... lamp goes out When parking please bear in mind the cautions in Parking Chapter 7 P 7 17 2 Parking brake alarm If you start the vehicle without releasing the park ing brake and the vehicle moves at a speed of 12 km h or higher a buzzer will sound beeps intermittently 3 seconds later to warn you If the buzzer sounds immediately stop the vehi cle in a safe place and then release the parking brake Pa...

Page 107: ...ectiveness and the risk of a fire When parking your vehicle on a slope block the wheels with chocks for added safety 1 Arrangement of switches Lighting switch Passing dimmer switch Turn signal switch Exhaust brake switch Wiper and washer switch 2 Lighting switch Combination switch WARNING Do not touch the lenses of the headlamps while they are lit or immediately after turning them off as they beco...

Page 108: ...he high beams are on indicator lamp lights up 4 Turn signal lamp switch Turn signal Moving the lever forward or backward activates the corresponding turn signal causing it to flash At the same time the corresponding indicator lamp or flashes When the steering wheel is returned to the neutral position after a right or left turn the switch automat ically moves back to the neutral position and the la...

Page 109: ...brake is activated indica tor lamp stays illuminated Deactivated Activated The exhaust brake will be temporarily disabled in the following conditions Full functionality will be returned when the original conditions have been restored The accelerator pedal or clutch pedal man ual transmission vehicles is depressed WARNING Do not use the exhaust brake on slippery road surfaces Using the exhaust brak...

Page 110: ... get damaged and the wiper motor could fail When the wipers are not used for a long time dust sand and other substances can collect between the wiper blades and wind shield Clean the wipers before using them Otherwise the windshield may get scratched Operating the washer continuously for more than 20 seconds or when there is no fluid in the reservoir could burn out the washer motor Do not operate ...

Page 111: ...ers chatter on the windshield or wipe the windshield unevenly replace the wiper blades P 12 100 While the button on is pressed washer fluid is sprayed onto the windshield glass and the wiper operates several times Refill the washer fluid reservoir before it is empty P 12 101 If there is washer fluid in the reservoir but none is sprayed when you operate the washer the nozzles may be blocked Clean t...

Page 112: ...cator lamps start flashing Pressing the switch again causes the lamps to go out Vehicles with fog lamps Use the front fog lamps when you drive in fog snow or other poor visibility conditions The fog lamps operate only when the lighting switch is in the or position When you press the fog lamp switch the fog lamps come on simultaneously with the indicator lamp To turn off the fog lamps press the fog...

Page 113: ...particular care to ensure that they do not hit pedestrians In rainy weather drops of water can adhere to the mirrors detracting from rearward visibility Stop the vehicle and wipe off the water to restore visibility 1 Mirror adjustment Before starting to drive sit in the correct driving position and make sure you can see behind the vehicle the sides of the vehicle and around the vehicle Also make s...

Page 114: ...e mirror so the rear bottom corner of the left hand door window is reflected two thirds of the way up from the bottom of the mirror surface On the assistant driver s side position the side mirror so the rear bottom corner of the right hand door window is reflected two thirds of the way up from the bottom of the mirror surface Undermirror Position the undermirror so the corner of the bumper is refl...

Page 115: ...the mirror surface Vertical direction Position each mirror so the mirror stay mirror mounting section is parallel with the mirror 1 2 Adjustment method CAUTION Make any necessary mirror adjustments before not after starting to drive Adjust the mirror to the correct angle by pushing its edge up down and left right by hand P 5 48 Z19125 Z12553 ...

Page 116: ... switch in the ON position When the mirrors are misted up turn ON the switch to activate the mirror heaters The lamp in the switch will illuminate at this time Turn OFF the switch when the mirrors are clear The heaters are automatically turned off in about 30 minutes if the switch is left on CAUTION Do not use the mirror heaters unless the engine is running Otherwise the battery may become drained...

Page 117: ...wheel to sound the horn Horn switch WARNING On a vehicle with SRS air bags do not apply excessive force such as hitting the steering pad to the storage areas of the SRS air bags This may cause incorrect functioning of the SRS air bags and serious injuries Z20997 ...

Page 118: ...tinuous filter regeneration is impossible under certain conditions such as low speed driv ing Under these conditions the system auto matically raises the exhaust temperature to burn the PM to regenerate the filter automatic DPF regeneration However even automatic DPF regeneration is sometimes impossible if the vehicle is repeatedly driven very slowly and the engine is frequently started and stoppe...

Page 119: ...tion display indicates the amount of PM in the DPF a prompt for performing parked DPF regeneration the predicted time until comple tion of parked DPF regeneration and warnings MODE switch Use this switch for selecting and setting indications on the multi information display DPF indicator lamp This lamp lights or flashes to indicate the state of the DPF Z21290 ...

Page 120: ...color of the symbol changes as follows Green When the number of displayed segments is 1 to 6 Amber When the number of displayed segments is 7 to 9 3 PM indicator and warning indicator lamp The PM indicator and warning indicator lamp either light or flash according to the amount of PM in the DPF Perform parked DPF regeneration if prompted by the warning indicator lamp as well as by the PM indicator...

Page 121: ...ng is displayed The lamp amber flashes quickly 0 25 second intervals Immediately stop the vehicle in a safe place and perform parked DPF regenera tion 5 58 When the DPF is overloaded with PM The PUSH DPF SW message flashes The warning is displayed The lamp amber flashes quickly 0 25 second intervals Immediately stop the vehicle in a safe place and perform parked DPF regenera tion The engine power ...

Page 122: ...ue to the higher exhaust temperature When automatic DPF regeneration is in progress The CLEANING message is displayed PM amount segments flash The lamp green lights If a prompt for parked DPF regeneration has been issued following indica tion of 7 or more PM amount segments the lamp lights in green and amber alter nately Automatic DPF regeneration is in progress 5 56 When parked DPF regeneration i...

Page 123: ... take place when the PTO is used vehicles with a PTO During automatic DPF regeneration when the indicator lamp is flashing in amber or the PM indicator is showing 7 or more segments if you continue pressing the DPF cleaning switch until the lamp lights in amber the system dis continues automatic DPF regeneration and ini tiates parked DPF regeneration No automatic DPF regeneration takes place while...

Page 124: ...o perform parked DPF regeneration The vehicle is mainly driven at 20 km h or lower speeds Operation of the vehicle involves frequent start ing and stopping of the engine at short intervals less than 10 minutes The vehicle is repeatedly driven for short dis tances less than 10 km The engine is used for such short times that it is shut off before having had time to warm up Slow flashing 0 5 second i...

Page 125: ...ormation display The parked DPF regener ation time is as a general rule 20 minutes although it varies with the conditions in which the vehicle is operated WARNING Do not perform the parked DPF regenera tion in a poorly ventilated garage or other closed area Exhaust gas contains carbon monoxide which is toxic and very danger ous Avoid the following areas when perform ing parked DPF regeneration On ...

Page 126: ...stop and start ISS system 1 Park the vehicle in a safe place and warm up the engine 2 Firmly apply the parking brake and place the gearshift lever in the neutral position If your vehicle is equipped with a DUONIC system place the gearshift lever in the P or N position and then wait for at least 30 seconds 3 If your vehicle is equipped with an engine idling control volume make sure the engine idlin...

Page 127: ...on before completion of the sequence do either of the following Press the ON side of the DPF cleaning switch again Depress the accelerator pedal Depress the clutch pedal manual transmis sion vehicles NOTE When you deliberately suspend the parked DPF regeneration complete the remaining part of the sequence without delay by performing the above steps again If the PM amount is indicated by 7 or more ...

Page 128: ...s a combination of the regeneration controlling DPF system and the BlueTec exhaust gas aftertreatment The regeneration controlling DPF system col lects particulate matter PM in exhaust gases with a ceramic filter located inside the muffler and burns the PM on the filter utilizing the effect of the front oxidation catalyst continuous DPF regeneration BlueTec system Z20011 ...

Page 129: ...he PM under manual control parked DPF regener ation The BlueTec exhaust gas aftertreatment reduces nitrogen oxides NOx by adding spraying AdBlue urea to an area upstream of the selective catalytic reduction SCR cata lyst to decompose NOx into water and nitrogen NOTE BlueTec is a registered trademark of Daimler AG DPF stands for Diesel Particulate Filter SCR stands for Selective Catalytic Reduction...

Page 130: ...ation display The multi information display indicates the amount of PM in the DPF a prompt for performing parked DPF regeneration the predicted time until comple tion of parked DPF regeneration and warnings MODE switch Use this switch for selecting and setting indications on the multi information display DPF indicator lamp This lamp lights or flashes to indicate the state of the DPF Z21290 ...

Page 131: ...e symbol changes as follows Green When the number of displayed segments is 1 to 6 Amber When the number of displayed segments is 7 to 9 1 3 PM indicator and warning indicator lamp The PM indicator and warning indicator lamp either light or flash according to the amount of PM in the DPF Perform parked DPF regeneration if prompted by the warning indicator lamp as well as by the PM indicator on the m...

Page 132: ...s The warning is displayed The lamp amber flashes quickly 0 25 second intervals Immediately stop the vehicle in a safe place and perform parked DPF regenera tion 5 69 When the DPF is overloaded with PM The PUSH DPF SW message flashes The warning is displayed The lamp amber flashes quickly 0 25 second intervals Immediately stop the vehicle in a safe place and perform parked DPF regenera tion The en...

Page 133: ...higher exhaust temperature When automatic DPF regeneration is in progress The CLEANING message is displayed PM amount segments flash The lamp green lights If a prompt for parked DPF regeneration has been issued following indica tion of 7 or more PM amount segments the lamp lights in green and amber alter nately Automatic DPF regeneration is in progress 5 67 When parked DPF regeneration is in progr...

Page 134: ...on does not take place when the PTO is used vehicles with a PTO During automatic DPF regeneration when the indicator lamp is flashing in amber or the PM indicator is showing 7 or more segments if you continue pressing the DPF cleaning switch until the lamp lights in amber the system dis continues automatic DPF regeneration and ini tiates parked DPF regeneration No automatic DPF regeneration takes ...

Page 135: ... parked DPF regeneration The vehicle is mainly driven at 20 km h or lower speeds Operation of the vehicle involves frequent start ing and stopping of the engine at short intervals less than 10 minutes The vehicle is repeatedly driven for short dis tances less than 10 km The engine is used for such short times that it is shut off before having had time to warm up Slow flashing 0 5 second interval Y...

Page 136: ...he multi information display The parked DPF regener ation time is as a general rule 20 minutes although it varies with the conditions in which the vehicle is operated WARNING Do not perform the parked DPF regenera tion in a poorly ventilated garage or other closed area Exhaust gas contains carbon monoxide which is toxic and very danger ous Avoid the following areas when perform ing parked DPF rege...

Page 137: ...art ISS system 1 Park the vehicle in a safe place and warm up the engine 2 Firmly apply the parking brake and place the gearshift lever in the neutral position If your vehicle is equipped with a DUONIC system place the gearshift lever in the P or N position and then wait for at least 30 seconds 3 If your vehicle is equipped with an engine idling control volume make sure the engine idling control v...

Page 138: ...regener ation before completion of the sequence do either of the following Press the ON side of the DPF cleaning switch again Depress the accelerator pedal Depress the clutch pedal manual transmis sion vehicles NOTE When you deliberately suspend the parked DPF regeneration complete the remaining part of the sequence without delay by performing the above steps again If the PM amount is indicated by...

Page 139: ...mp first came on the warning lamp comes on and remains lit and the engine power is restricted Warning pattern Warning indicator lamp Problem condition Ref page 1 Quantity of AdBlue in the tank has fallen too low 5 74 2 Quantity of AdBlue in the tank has fallen further 5 74 3 Urea tank has become empty A driving restriction automat ically engages 5 74 4 Abnormality in exhaust gas is detected or Blu...

Page 140: ...ON Do not let the urea tank become empty If the tank becomes empty the engine power is auto matically restricted 2 4 Empty urea tank warning pattern 3 If the urea tank becomes completely empty the fol lowing warning is issued Refill the tank with the AdBlue immediately P 1 9 The urea level warning lamp continues to flash All segments from F to E of the urea level indica tor flash quickly at 0 25 s...

Page 141: ... MITSUBISHI FUSO distributor or dealer to have the added fluid drained and your vehicle inspected 3 Precautions for inspection and mainte nance Urea dosing system The urea dosing system pump module plus dosing module continues to operate for about 2 minutes after the starter switch has been put in the LOCK position Wait for at least 2 minutes before disconnecting the battery and electrical system ...

Page 142: ...le inspected Do not change the length or direction of the exhaust pipe or muffler because this may cause the following problems If modifica tion is necessary consult an authorized MITSUBISHI FUSO distributor or dealer Fire or burns since hot gas is exhausted when removing soot in the DPF by burn ing Adverse effect on the exhaust gas clean ing function NOTE Because the exhaust gas is cleaned before...

Page 143: ...arning lamps 6 2 Speedometer 6 2 Tachometer 6 2 Water temperature gauge 6 3 Fuel gauge 6 4 Urea level indicator 6 5 Multi information system 6 7 Warning indicator telltale 6 21 Warning indicator lamps 6 27 6 Instruments and warning lamps ...

Page 144: ...ugh guide for economic operation If the needle enters the red zone the engine is overrevved Reduce the vehicle speed suffi ciently during downhill driving or downshifting to keep the needle from entering this zone P 7 13 CAUTION The term overrev refers to rotation of the engine at an RPM exceeding the maximum limit This occurs when the engine is driven by the wheels during downhill driving or down...

Page 145: ...amp will light up and the multi information display will show in red The coolant temperature indi cator will show the 13th gradation or above indi cating the overheating zone When the engine has overheated perform the checks and corrective steps described on this reference page P 13 10 CAUTION Be sure to stop the engine only after letting it run at a speed slightly above the idling RPM until the c...

Page 146: ...fuel system P 13 36 CAUTION Be careful not to allow the engine to run out of fuel Engine stall resulting from an empty tank could cause damage to the fuel injection sys tem NOTE If the vehicle runs out of fuel air will enter the fuel system Before an engine that has run out of fuel can be started again after refueling the air must be bled out of the fuel system Keep the starter switch in the ON po...

Page 147: ...e AdBlue When the tank is full all 4 segments of the urea level indicator are lit As the AdBlue level drops the segments go out one by one If only the E segment of the urea level indicator is lit the AdBlue level has fallen too low Replenish it P 1 8 2 When the AdBlue level is too low When the AdBlue level has fallen too low a warning is issued as follows The E segment of the urea level indicator ...

Page 148: ...is condition happens replenish the AdBlue immediately When the urea tank becomes completely empty a warning is issued as follows The urea level warning lamp is on All segments from F to E of the urea level indicator flash quickly The warning lamp flashes The indication red is displayed on the multi information display and the engine power is restricted Replenish the AdBlue The restriction on engin...

Page 149: ... information on the multi information display located on the meter cluster Information area coolant temperature amount of PM in the DPF and vehicle related informa tion including the maintenance schedule Warning indicator area various warnings and indicators P 6 21 Transmission information area gear positions selected by the DUONIC system and other transmission related information P 5 24 Odometer ...

Page 150: ...int to the nearest 0 1 kilometer The trip meter has two options TRIP A and TRIP B The indications are independent of each other To reset the trip meter to zero press the ODO TRIP switch for at least 1 second The count of only the currently displayed option will return to 0 0 NOTE If the unit of fuel mileage is changed the unit for the odometer and trip meter indication changes accord ingly For inf...

Page 151: ...icles with fully automatic air conditioner 6 12 DPF monitor 6 13 Fuel mileage information 6 14 Maintenance information 6 16 Illumination intensity brightness adjustment 6 19 Z21981 Short press up to 1 second on MODE switch Long press 1 second or longer on MODE switch Display modes ...

Page 152: ...reen If you press the SELECT switch while the date and time are displayed on the screen the month part of the date will change from numeri cal representation to English representation Date and time adjustment Z22077 Z22078 Z22079 Example 12 hour clock Long press on switch Use the MODE or SELECT switch to adjust the date or time ...

Page 153: ...r longer will move the value forward by 2 years 2 months 2 days or 10 minutes Press the MODE switch to retard the indication Each long press 0 5 second or longer will move the value backward by 2 years 2 months 2 days or 10 minutes 3 After completing necessary adjustments press the SET RES switch 4 Press the SET RES switch as many times as necessary to go back to the initial display screen Adjusti...

Page 154: ...l outside air temperature under cer tain traffic or air conditioner operating conditions The following selections and settings are possi ble for the outside air temperature mode Selecting the unit of temperature display between degree Celsius C and degree Fahrenheit F Selecting the bottom left display on the screen between temperature and time Setting an alarm when the outside air tem perature fal...

Page 155: ...arm on off On the temperature alarm on off setting screen press the MODE switch to activate the out side air temperature alarm and press the SELECT switch to deactivate the alarm Once the alarm is activated you can set an alarm temperature between 5 C and 5 C 23 F and 41 F The alarm is issued by the tempera ture indication at the bottom left on the screen flashing for about 1 minute when the set t...

Page 156: ...yed one after another Average mileage and real time mileage Average mileage and average vehicle speed Instantaneous mileage and average mileage How to reset the mileage and speed data You can reset both the average vehicle speed and average mileage data by giving a long press 1 second or more on the SET RES switch Adjusting the correction coefficient for fuel mileage data and selecting the unit of...

Page 157: ...ected the unit for the odometer and trip meter becomes mi mile 1 Press the MODE switch to select the fuel mileage information mode 2 Press the SET RES switch to display the adjustment screen then press the SET RES switch Each time you press the switch the dis play toggles between the fuel mileage correction coefficient FUEL ADJUST and the fuel mile age unit SELECT UNIT 3 With the desired display s...

Page 158: ...h to select the mainte nance information mode 2 Press the SELECT switch Each time you press the switch the screen changes to the one for a new replacement item in the following sequence beginning with the previously dis played screen ENGINE OIL OIL FILTER engine oil filter FUEL FILTER BRAKE FLUID AIR FIL TER T M OIL transmission oil and clutch control fluid in a vehicles with a DUONIC sys tem HUB ...

Page 159: ...period of time not by the distance leave the distance space blank km 5 Press the SET RES switch to select the inter val period setting screen with month indi cated The numerals indicating the period of time blink once this screen is selected 6 Press the SELECT switch or MODE switch to change the value of the period Each time you press the SELECT switch the period increases by 1 month Item Replacem...

Page 160: ...ths are indicated Maintenance alarm indication For each item for which you have set the replacement interval an alarm is indicated at 1 000 km or 1 month before the set distance or period of time is reached If this condition is met for an item an alarm will be indicated for the item every time the starter switch is turned to ON The alarm indication goes out as soon as the parking brake is released...

Page 161: ...when the light switch is in the OFF position and the time when the switch is in the or position as follows When the light switch is in the OFF posi tion the multi information display indicates DISP DAY or GAUGE DAY In this state the brightness of the displays or gauges under no illumination condition day time is adjustable When the light switch is in the or position the multi information display i...

Page 162: ...in the or position the display toggles between DISP NIGHT and GAUGE NIGHT 3 With the item to be adjusted displayed on the screen press the SET RES switch to advance to the adjustment screen 4 Adjust the brightness using the MODE switch or SELECT switch Press the MODE switch to reduce the bright ness Press the SELECT switch to increase the bright ness 5 Return to the illumination intensity display ...

Page 163: ...2 If there are multiple warnings If there are multiple warnings to display all of these warnings are displayed one after another and repeatedly each being displayed for 3 seconds 2 Categories of warnings and indicators CAUTION Amber indications alert you to a malfunction or degraded functionality of components You should continue to drive carefully for the rest of the trip and then take necessary ...

Page 164: ...nd at a vehicle speed of 5 km h or higher 12 7 SAM warning Failure has occurred in electric control system of SAM 6 25 SAM warning Failure has occurred in electric control system of SAM a failure that requires inspection of exterior lamps 6 25 Overloaded DPF warning DPF contains too much PM 5 58 Meter cluster warning Electrical system of meter cluster is faulty 6 26 Engine oil level warning The am...

Page 165: ...Air cleaner replacement alert indicator Distance or period remaining before sched uled air cleaner replacement time has become shorter than 1 month 6 16 Transmission oil replacement alert indica tor Vehicles with DUONIC system Distance or period remaining before scheduled clutch control fluid and transmission oil replace ment time has become shorter than 1 000 km or 1 month Manual transmission veh...

Page 166: ...FUSO distributor or dealer 2 5 Transmission control warning Vehicles with DUONIC system Red warning The red transmission control warning is displayed when the DUONIC system is faulty If this indication appears while driving stop the vehicle in a safe place and do the following 1 Firmly apply the parking brake and move the gearshift lever to P 2 Turn the starter switch to ACC or LOCK 3 Turn the sta...

Page 167: ...driving stop the vehi cle in a safe place and do the following 1 Firmly apply the parking brake and place the gearshift lever in the neutral position manual transmission vehicles or in the P position vehicles with a DUONIC system 2 Turn the starter switch to LOCK 3 Turn the starter switch back to ON If the indi cation goes out there are no problems If the warning remains displayed contact your nea...

Page 168: ...mediately 2 8 Engine oil level warning This warning is displayed when the amount of fuel mixed with engine oil has exceeded the limit If this warning is displayed replace the engine oil as soon as possible If even more fuel is mixed with engine oil this warning and the amber warning are alter nately displayed If this happens replace the engine oil immediately 2 9 Battery equalizer warning Vehicles...

Page 169: ...possible dan ger of accident Never drive the vehicle while a red warning lamp is illuminated If any of them light up stop the vehicle as soon as it is safe to do so and make checks for locating the cause If necessary have your vehicle repaired by an authorized MITSUBISHI FUSO distributor or dealer NOTE The red warning lamps may also come on if the engine is started when the battery s performance h...

Page 170: ...being preheated 5 6 Vacuum pressure warning lamp Other than FEA0 Excessively low vacuum in vacuum tank 6 31 Brake warning lamp Brake fluid at an excessively low level or parking brake activated 6 32 Charge warning lamp Problem in battery charging system 6 32 Engine oil pressure warning lamp Excessively low engine oil pressure 6 33 Engine control warning lamp Fault in engine control system Exhaust ...

Page 171: ...S indicator lamp Vehicles with idling stop and start ISS system ISS is operat ing Fast flashing 0 5 sec ond inter val Preparation for automatic engine stop in progress 5 13 Slow flashing 2 sec ond inter val Automatic engine stop in progress Illumi nated Buzzer sounds Automatic engine start is cancelled Door is opened during automatic engine stop Illumi nated System failure Green Hill start assist ...

Page 172: ...ff when engine is started Engine oil pressure warning lamp Goes off when engine is started Engine control warning lamp Goes off when engine is started ABS warning lamp Goes off a few seconds after starter switch is turned to the ON position Engine immobilizer warning lamp Goes off a few seconds after the starter switch is turned to the ON position Urea level warning lamp Vehicles with BlueTec syst...

Page 173: ...it Since braking becomes sluggish under this condi tion depress the brake pedal with full force to slow down the vehicle then pull off the road as soon as it is safe to do so and perform the following checks 1 Let the engine run at intermediate RPM until the warning lamp goes out 2 Check piping and its connections for vacuum leaks 3 If the lamp does not go out or comes on again soon after it has g...

Page 174: ...ops it indicates fluid leakage Call an authorized MITSUBISHI FUSO distribu tor or dealer 3 Charge warning lamp The charge warning lamp lights up when the starter switch is turned to the ON position and goes out as soon as the alternator starts charging the battery after the engine has turned over The lamp also lights up if a problem occurs in the battery charging system while the engine is running...

Page 175: ...of oil leaks 3 If the oil level is normal and there are no oil leaks the problem is in the lubrication system Call an authorized MITSUBISHI FUSO distribu tor or dealer CAUTION Never continue driving with the lamp illumi nated The engine could seize up 5 Engine control warning lamp This lamp comes on when the starter key is turned to ON It should go out when the engine starts If this lamp comes on ...

Page 176: ...as soon as the vehicle is started 3 If the system is found to be faulty have the sys tem repaired by an authorized MITSUBISHI FUSO distributor or dealer as soon as possible NOTE Even with the ABS faulty and the warning lamp remaining lit the normal brake system is still func tioning satisfactorily Only the ABS function is lost Drive with great care on slippery surfaces with the vehicle in this con...

Page 177: ...e engine immobilizer starter key If you find any metal piece or another key touching the starter key separate them turn the starter switch back to ACC or LOCK and then try starting the engine The engine immobilizer is normal if the engine can be started and the warning lamp goes out If the engine cannot be started and the warning lamp remains lit try starting the engine using another registered st...

Page 178: ...otion 7 2 Precautions for driving 7 3 Tips for improving fuel economy 7 7 Braking 7 9 Antilock braking system ABS 7 10 On uphill and downhill roads 7 13 On rough roads and in bad weather 7 14 Parking 7 17 Loading cargo 7 19 7 Starting and driving ...

Page 179: ...a DUONIC system is placed in the R or D position a phenomenon known as creep causes the vehicle to start moving unless the brakes are applied When operating the gearshift lever keep the brake pedal firmly pressed Release the parking brake after not before operating the gearshift lever Other wise the vehicle will unexpectedly start moving resulting in an accident Precautions when setting the vehicl...

Page 180: ...N to P positions or from the N to R positions if the brake pedal is not pressed Familiarize yourself with the methods for controlling a vehicle with a DUONIC system before starting to drive it P 5 21 Observe the following precautions while driving Should you notice anything unusual about the vehi cle immediately stop the vehicle and inspect the relevant sections to find the cause of the trouble If...

Page 181: ...al with the unaccustomed left foot may delay your reaction in emergencies and cause unforeseen accidents WARNING Never place the starter switch in any posi tion other than the ON position while operating the vehicle If you turn the starter switch to the ACC position the engine will stop This is dan gerous If the engine stops during driving The braking force reduces extremely The power steering sys...

Page 182: ...cause the power steering system to mal function Do not try to forcefully turn the steering wheel when the front wheels are stuck against a curb stone or other object Doing so could cause the steering gearbox to fail Continuous high speed driving burdens the engine and other vehicle parts Allow yourself enough time that you do not need to push the vehicle too hard Perform your pre operation checks ...

Page 183: ...type while driving Do not allow a child to touch the driver s controls and other equipment A child s interference could cause a fault or accident 1 When driving a manual transmission vehicle Do not operate the vehicle with the clutch disen gaged or the gearshift lever in neutral Doing so will render the engine braking and exhaust brake features ineffective forcing you to rely only on the service b...

Page 184: ...kwards with the accelerator pedal Observe the following precautions to achieve maxi mum fuel economy and to extend tire life A time of 1 to 2 minutes will be sufficient for warming up the engine Avoid racing the engine as doing so not only wastes fuel but also harms the engine Avoid sudden starts sudden acceleration and sudden braking When accelerating do not wind the engine out before changing ge...

Page 185: ...uently Save fuel by using the exhaust brake switch appropriately according to road and traffic conditions Always keep the air pressure in tires correctly adjusted Use tires of the specified size only Use of the wrong size tires can interfere with correct DUONIC transmission shift timing and result in poor fuel economy Vehicles with DUONIC sys tem Try to load cargo in a way that minimizes wind resi...

Page 186: ...r braking Do not use the exhaust brake on a wet fro zen snow covered or otherwise slippery road surface when the vehicle is lightly loaded or not loaded Using the exhaust brake under such conditions could cause the tires to slip on the road surface result ing in a skid The tires are particularly lia ble to slip when the vehicle is traveling downhill Reduce speed sufficiently before negotiat ing a ...

Page 187: ...e ABS is combined with EBD which appropri ately distributes the braking force according to the weight on each axle and can delay operation of the ABS to the point beyond which all wheels will lock CAUTION If you intend to install radio equipment please contact an authorized MITSUBISHI FUSO dis tributor or dealer beforehand Antilock braking system ABS WARNING The ABS is not intended to make it poss...

Page 188: ...rear wheels at the time of relatively strong braking on a dry road surface if the vehicle is not laden or carrying a light load This does not indicate an abnormal condition If the brake pedal is further depressed after ABS works on the rear wheels the braking force on the front wheels increases thus shortening the stop ping distance The ABS works even while the wheels are not locking The system pe...

Page 189: ...tance varies with the road surface condition On a gravel road or a road covered with deep fresh snow the braking distance may be longer with ABS equipped vehicles than with vehi cles without ABS 1 3 Steering wheel operation In the case of hard braking you may feel the vehicle pulling slightly to the right or left If this occurs when the wheels on one side are on ice or another slip pery surface an...

Page 190: ...the brake system overheats causing the brake fluid to boil and form bubbles that weaken hydraulic pressure resulting in poor braking Fading refers to the condition in which the brake pads or brake linings overheat to the point where friction is significantly reduced This also results in poor braking On uphill and downhill roads WARNING Never coast with the clutch disengaged or the gearshift lever ...

Page 191: ... the engine could lead to an engine failure WARNING Except in an emergency never apply the parking brake while the vehicle is moving since the vehicle could spin and or overturn On rough roads and in bad weather WARNING On vehicles with DUONIC system use the manual shift mode when driving on slippery surfaces such as a wet or frozen road Using the automatic shift mode on slippery roads could cause...

Page 192: ...he undercarriage to bottom out If the muffler strikes a rock or other obstacle its catalyst or other internal elements may be damaged Have it checked by an authorized MITSUBISHI FUSO distributor or dealer Avoid sudden steering and sudden braking on roads which are slippery from rain Conditions are especially dangerous just after it begins to rain Use engine braking and the exhaust brake together w...

Page 193: ...use box it can cause a short circuit resulting in a fire If water gets into the wheel bearings king pins or tie rod ends it can cause rust resulting in problems such as bearing sei zure If water gets into the muffler the catalyst and ceramic filter could be damaged In fog turn on the fog lamps vehicles with fog lamps and drive carefully at low speeds pay ing attention to the center line and the ve...

Page 194: ... slope only by placing the gearshift lever in the P posi tion without also engaging the parking brake the gearshift lever will become extremely difficult to move or in the worst case it may be impossible to release the transmission from the locked state If this happens shift the gearshift lever into the N position and then after making sure the gear position indicator shows N move the lever to the...

Page 195: ...NING Never leave lighters cans of carbonated drink and spectacles in the cabin when parking the vehicle in hot sunshine The cabin will become extremely hot so light ers and other flammable items may catch fire and unopened drink cans including beer cans may rupture The heat may also affect plastic spectacle lenses and other spectacle parts that are made of plastic For example the coating on the le...

Page 196: ...tery Be sure to turn off all lights after parking to prevent drainage of the battery 6 If parking on a slope is unavoidable block the wheels securely with chocks and take any other necessary measures to prevent the vehicle from moving 1 Avoid overloading the vehicle Overloading the vehicle causes braking perform ance to deteriorate and can thus cause an accident Also overloading the vehicle places...

Page 197: ...a tarpaulin Secure the tarpaulin ends neatly so they do not flap WARNING When roping up cargo or covering it with a tarpaulin make sure that neither the rope nor the end of the tarpaulin hang down between the cab and the cargo deck as a loosely hanging rope or tarpaulin could catch fire from the engine heat When spreading the tarpaulin take care not to let it cover or be drawn into the engine air ...

Page 198: ...8 1 Power take off switch 8 2 Dump truck 8 6 4WD system FG models 8 12 Limited slip differential 8 18 Hill start assist system 8 20 8 Handling special equipment ...

Page 199: ...ift lever is in any position other than P or N the vehicle may move resulting in an accident Making sure the parking brake is applied and if the vehicle has a DUONIC system that the gearshift lever is in the P position is particularly important when you control the engine from outside the vehicle while using the PTO Disengage the PTO before driving the vehi cle Driving the vehicle with the PTO eng...

Page 200: ... and indicators PTO switch The PTO switch is used to engage and disen gage the PTO Multi information display indicator The indicator is on when the PTO switch is used to engage the PTO Vehicles with a DUONIC system The indicator is on while the transmission PTO is engaged Z21992 ...

Page 201: ... indicator lamp is not flashing If it is flashing perform parked DPF regenera tion before engaging the PTO 5 Hold the clutch pedal down fully and push the PTO switch to turn it on 6 Check that the indicator on the multi informa tion display has come on then slowly release the clutch pedal to engage the PTO 2 2 Disengaging the PTO 1 Hold the clutch pedal down fully and push the PTO switch to turn i...

Page 202: ...If it is flashing perform parked DPF regenera tion before engaging the PTO 5 Push the PTO switch to turn it on 6 The indicator on the multi information display will come on When PTO engagement is com plete the indicator will come on NOTE Depending on conditions the indicator may not come on This phenomenon does not mean there is an abnormality 3 2 Disengaging the PTO Push the PTO switch to turn it...

Page 203: ...ONIC system This switch is used to turn on and off the PTO which draws power from the transmission Dump lever This lever is used to raise and lower the dump body Hold down the button and move the lever to the up position to raise the dump body Hold down the button and move the lever to the down position to lower the dump body To temporarily stop the dump body while raising or lowering it hold the ...

Page 204: ... Operating the dump body with the vehicle on sloping or soft ground could cause the vehicle to tip over It could also twist components of the dump mechanism causing the mechanism to fail Never drive the vehicle with the dump body raised Doing so could damage the dump body and result in an accident WARNING Never get under the dump body while it is moving upward or downward You could get trapped and...

Page 205: ... the brake pedal 2 Place the gearshift lever in the neutral position and keep the engine idling 3 Fully hold down the clutch pedal 4 Hold down the button while moving the dump lever to the up position When you release the button the dump lever will lock in place 5 Check that the and indicators on the multi information display have come on 6 Gradually release the clutch pedal while slowly depressin...

Page 206: ...on When PTO engagement is complete the indicator will come on 4 Move the dump lever to the up position while pressing the button The indicator will come on and the dump body will move upward If you press the accelerator pedal the dump body will move upward faster If you release the button the dump lever will lock in place CAUTION The dump lever does not lock between the up and down positions If yo...

Page 207: ... downward If you release the button the dump lever will lock in place CAUTION The dump lever does not lock between the up and down positions If you tempo rarily stop the dump body in a part raised or part lowered position do not release the dump lever If you released the dump lever the dump body could move upward or down ward resulting in an accident Operate the dump lever slowly Abruptly stopping...

Page 208: ...king brake Put chocks against the wheels 2 Raise the dump body If the vehicle has a DUONIC system push the PTO switch to turn it off 3 Shut down the engine 4 Put the safety bar in position Lower the dump body until the safety bar is in the receptacle on the dump body 5 Prop up the dump body with two sufficiently strong wooden beams one on each side of the dump body that are each at least 10 cm thi...

Page 209: ...res are the specified size and are identical in terms of manu facturer brand and tread pattern Be par ticularly careful when fitting snow tires or other winter use tires Use tires that do not differ from each other in terms of the extent of wear Regularly check the tire inflation pres sures and keep them adjusted to the specified values When tire replacement is necessary replace all of the tires a...

Page 210: ...wer is transmitted to all four wheels Turn this switch ON to select the 4WD mode turn it OFF to select the 2WD mode The indicator lamp lights up when the 4WD mode is selected The mode selection can be performed when the vehicle is stationary and without depressing the clutch pedal CAUTION Make sure that the free wheeling hubs on both the front wheels are in the LOCK position when the 4WD mode is s...

Page 211: ... 2WD when the vehi cle is either in motion or stationary NOTE If it is difficult to switch from 2WD mode to 4WD mode and vice versa release the accelerator pedal and then depress it again lightly This will facilitate the switching During switching from 4WD mode to 2WD mode the system may remain in 4WD mode even after the indicator lamp has gone out If this happens release the accelerator pedal and...

Page 212: ... mode is selected ensure that the free wheeling hubs on both front wheels are set in the LOCK positions Should either or both of them be in the FREE position four wheel driving is not possible 2 Advice on use of the 4WD mode When you select the 4WD mode to drive on off road terrain sandy or muddy ground or snow laden or frozen roads take sufficient care to avoid inappro priate operation 2 1 Precau...

Page 213: ...ls should be avoided Chains must not have any slack especially those installed on the front wheels When driving in the two wheel drive 2WD mode chains may be fitted on the rear wheels 2 3 Driving on sandy or muddy ground Select the 4WD mode if you find it appropriate to do so after checking sand or mud conditions Start out slowly Drive at low speeds keeping the speed as constant as possible Avoid ...

Page 214: ...escribed below to get out of water in the shortest possible time After driving in water promptly have the vehicle inspected by an authorized MITSUBISHI FUSO dis tributor or dealer Choose a path where water is shallowest and drive slowly to avoid making waves After crossing check the brakes If the brakes do not operate effectively drive slowly and lightly depress the brake pedal to dry the brakes w...

Page 215: ...the vehicle is in a turn When one wheel begins to spin on a slippery surface the limited slip differential provides most of the driving force to the wheel which is not spinning thus auto matically stopping the spinning and providing trac tion to the vehicle This function is effective when driving on bumpy or snow laden roads and useful when moving the vehicle out of mud CAUTION Use only the specia...

Page 216: ...ing a turn may cause the vehicle to skid and lose balance Keep this in mind for your safety Using tires different in pressure or outside diam eter between the right and left wheels may result in pulling the vehicle to one side during acceler ation or uneven wear of tires Check the tires regularly to make sure the right and left ones are inflated to the same pressure and not different in outside di...

Page 217: ...fails to come on when the starter switch is turned to ON or if it remains on for longer than a few seconds have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer If this warning lamp lights while driving the hill start assist system is probably malfunc tioning Press the OFF side of the hill start assist system main switch and have your vehicle inspected by an authorized ...

Page 218: ...switch to LOCK and turn off all other electric switches when ever replacing fuses or high current fuses Replacing any fuses or high current fuses while electric circuits are still live could dam age related electric equipment Especially if a vehicle with a hill start assist system is stopped on a slope by activating the system and the fuses and the high current fuse pro tecting its circuits are in...

Page 219: ... lamp green goes out The system is in normal condition if the lamp goes out There is a problem with the hill start assist system if the indicator lamp green does not come on when the ON side of the hill start assist system main switch is pressed and the brake pedal is depressed or if the warning lamp amber lights If an abnormal condition is indicated either by oper ation or loss of operation of th...

Page 220: ... WARNING Be sure to take the following precautions when the hill start assist system is activated in case of accidental deactivation of the sys tem which would cause the vehicle to start moving and may cause an accident Do not press the OFF side of the hill start assist system main switch Do not apply the parking brake Do not turn the starter switch to the ACC or LOCK position Do not remove any of...

Page 221: ...lect the timing at which the system releases the brakes following engagement of the clutch Adjust it if necessary P 8 27 A buzzer will warn you of an open door when the hill start assist system is in operation or if the system is left in operation for a long time more than 10 minutes The buzzer will stop if the brake pedal is depressed or the hill start assist system is deactivated On a steep slop...

Page 222: ...a precise position If the hill start assist system is used when moving the vehicle to a loading deck at a dis tribution center for example the vehicle may move suddenly if you quickly release the clutch pedal or slam on the accelerator pedal When driving on a long congested downhill road where repeated clutch pedal operation is tiresome When driving on an icy or snow covered road where the hill st...

Page 223: ...e parking brake or addi tionally depress the brake pedal The hill start assist sys tem has been left in oper ation for a long time more than 10 minutes Repeated beeps Deactivate the hill start assist system by applying the parking brake or depressing the brake pedal The starter switch is turned to the ACC or LOCK position or the OFF side of the main switch is pressed while the hill start assist sy...

Page 224: ...n the neutral position 3 Start the engine WARNING Adjust the brake release timing only on a level surface after making sure the area around the vehicle is safe Performing the adjustment on a slope could result in an accident since the vehicle may move downward Always check safety in the area around the vehicle when testing the system operation on a slope after adjusting the brake release timing Sh...

Page 225: ...justing switch If the vehicle moves downhill when restarting it on a slope because of too early release of the brakes press the SLOW side of the adjusting switch The hill start assist system adjusting switch pro vides two settings each on both the FAST and SLOW sides in addition to the neutral setting at the center You can identify the selected setting by the number of beeps you hear when the swit...

Page 226: ... If you use the hill start assist system about 100 times after setting the brake release timing using the hill start assist system adjusting switch the system updates its neutral brake release timing to this setting After adjusting the brake release timing to the FAST side the brakes may fail to be released if you restart the vehicle without fully depressing the clutch pedal If this condition happ...

Page 227: ...9 1 Front air outlets 9 2 Rear air outlets 9 3 Manual air conditioner 9 4 Fully automatic air conditioner 9 10 Heater 9 17 Rear air conditioner 9 21 9 Heating and air conditioning ...

Page 228: ...left right direction of airflow from each outlet as desired by pressing the right or left side of the outlet Close each outlet by moving the knob or fin fully downward The outlet opens if the knob or fin is moved upward NOTE Avoid placing anything between the windshield and instrument panel as it will block the necessary air flow toward the windshield Front air outlets Z20951 Z20952 ...

Page 229: ...nditioner 2 Adjusting the airflow direction Adjust the left right airflow direction from each outlet as desired by moving the knob to the left or right Adjust the up down airflow direction from each outlet as desired by pressing the top or bottom of the outlet Rear air outlets Z08884 Z08885 ...

Page 230: ...the air conditioning sys tem to stop You may then feel reduced air con ditioning performance but this does not indicate any abnormality The air conditioning system will automatically restart functioning normally as soon as the engine compartment temperature drops to a normal temperature following the ter mination of the DPF regeneration A fast idling device increases the engine s idling speed slig...

Page 231: ... Fan speed dial Temperature adjustment dial Air selector switch Air conditioner switch 1 1 Fan speed dial Fan speed dial allows you to select 4 fan speeds Select the desired speed 0 Turned off 1 Breeze 2 Weak 3 Medium 4 Strong Z22312 Z21037 ...

Page 232: ...ting when driving in normal condi tions Recirculation Use this setting when the outside air is dirty Using this setting when parking enables you to prevent dust from entering the cab CAUTION Using the recirculation setting for a long time will cause air to become stale If this happens switch to the outside air setting NOTE Select outside air when driving in normal condi tions Using the recirculati...

Page 233: ...til the starter switch is turned to ON If the air conditioner switch is pressed when the fan speed dial is turned to the OFF position the air conditioner will not start until the fan speed dial is turned to an operating position 1 5 Mode selector dial Use the mode selector dial to select outlets as desired For airflow toward the upper body Place the mode selector dial in the position For airflow t...

Page 234: ...rflow toward the windshield Place the mode selector dial in the position 2 Using the controls 2 1 To heat the cab Place the mode selector dial in the position or in the position 2 2 For cool airflow toward the head and warm airflow toward the feet Place the mode selector dial in the position or in the position Z22319 Z22320 Z22322 Z22324 ...

Page 235: ...e selector dial in the position When the mode switches to air recirculation the indicator lamp in the switch goes out 2 5 To cool the cab Press the air conditioner switch to activate the air conditioner then use the temperature control dial to set a comfortable temperature The indicator lamp will be illuminated while the air conditioner is operating 3 Cleaning the air filter Clean the air filter e...

Page 236: ... needs to be serviced NOTE Coolant from the engine is used in the heating unit If the level of coolant is low the unit will be unable to generate warm air when required Do not release refrigerant into the atmosphere When necessary because of servicing or scrapping of the vehicle consult the nearest authorized MITSUBISHI FUSO distributor or dealer in order to have the refrigerant properly removed F...

Page 237: ...et selector dial Air volume adjustment dial Temperature adjustment dial Air selector switch Air conditioner switch 1 Using the air conditioner automatically 1 Set the air volume adjustment dial to AUTO Z21054 Z21055 ...

Page 238: ... set the air volume adjustment dial to OFF NOTE Do not place objects on the solar radiation sen sor or cover it because this will prevent the air conditioning operation from taking account of solar radiation During AUTO operation if you operate the air volume adjustment dial the air outlet selector dial or the air selector switch the operated function will take priority Functions other than the op...

Page 239: ...from entering the vehicle Press the air selector switch so as to select air recirculation When the mode switches to air recirculation the indicator lamp in the switch lights Each time you press the switch the mode switches between outside air ventilation and air recirculation NOTE When the air outlet selector dial and the air vol ume adjustment dial are in the AUTO position and the air selector sw...

Page 240: ...onditioning Pressing the air conditioner switch activates the air conditioner which has cooling and dehumidifying functions The indicator lamp in the switch comes on at this time Pressing the air conditioner switch once more stops the air conditioner 2 5 Changing over the selected air outlet Each time you turn the air outlet selector dial the selected air outlet changes over Blowing air toward you...

Page 241: ...9 15 Blowing air toward your upper body and feet Blowing air toward your feet Blowing air toward your feet and the wind shield Blowing air toward the windshield Z21064 Z21065 Z21066 Z21067 ...

Page 242: ...pping all operations Set the air volume adjustment dial to OFF 3 Cleaning the air filter Clean the air filter every 6 months A dust clogged air filter may cause a poor air condi tioning performance and blower motor malfunction P 12 108 Z21068 ...

Page 243: ...ses heat produced by the engine cool ant Warm air is therefore not available until the coolant temperature becomes sufficiently high 1 Control panel Mode selector dial Fan speed dial Temperature adjustment dial Air selector switch Heater Z21999 ...

Page 244: ...de air and introduction of outside air When recirculation is selected the indicator lamp in the switch comes on Outside air Use this setting when driving in normal condi tions Recirculation Use this setting when the outside air is dirty Using this setting when parking enables you to prevent dust from entering the cab CAUTION Using the recirculation setting for a long time will cause air to become ...

Page 245: ...de selector dial in the position For airflow toward the upper body and toward the feet Place the mode selector dial in the position For airflow toward the feet Place the mode selector dial in the position For airflow toward the feet and toward the windshield Place the mode selector dial in the position Z22316 Z22317 Z22318 Z22319 ...

Page 246: ...ition 2 2 For cool airflow toward the head and warm airflow toward the feet Place the mode selector dial in the position or in the position 2 3 To defog the windshield Place the mode selector dial in the position If you wish to defog the windshield quickly use the fan speed dial to select the maximum fan speed and use the temperature adjustment dial to select the maximum temperature Z22320 Z22001 ...

Page 247: ...r CAUTION To protect the environment your vehicle s air conditioning system uses refrigerant HFC 134a which does not harm the ozone layer Since charging the system with this refrigerant requires a method different from the conven tional method be sure to contact your nearest authorized MITSUBISHI FUSO distributor or dealer if your system needs to be serviced Rear air conditioner WARNING Never leav...

Page 248: ...removed Both the front and rear air conditioning systems use a common cooling unit Check the refriger ant level in the cooling unit which is incorporated in the front system if the cooling efficiency has deteriorated 1 Using the controls Power switch Mode selector buttons Fan speed selector buttons Temperature control lever An inside lamp will light up when any of the above switches or buttons is ...

Page 249: ...tons Use the mode selector buttons to select outlets as desired For airflow toward the upper body Press the mode selector button For airflow toward the upper body and toward the feet Press the mode selector button Z08890 Z08891 ...

Page 250: ...ector buttons These buttons allow you to select 3 fan speeds When a button is pressed the lamp in that button comes on LO Weak M Medium HI Strong 1 4 Temperature control lever Move the temperature control lever toward the side to increase the air temperature and toward the side to reduce it Z08892 Z08893 Z08894 ...

Page 251: ...Adjust the air flow rate by pressing the desired fan speed selector button 2 2 Cooling Cool air flows toward your head during the cooling operation 1 Make sure that the driver s air conditioner switch is in the ON position 2 Turn ON the power switch 3 Slide the temperature control lever as neces sary for the most comfortable temperature 4 Press the mode selector button to the ON position 5 Adjust ...

Page 252: ...Select the desired outlets using the mode selec tor buttons and select the desired fan speed using the fan speed selector buttons 2 4 Air circulation This mode of operation allows the air to circulate inside the cab 1 Turn ON the power switch 2 Place the temperature control lever in a low temperature position 3 Select desired air outlet combination with the mode selector button and air flow rate w...

Page 253: ... Using the radio 10 34 Cigarette lighter 10 34 Ashtrays 10 36 Coat hooks 10 37 Sun visors 10 37 Interior lamp 10 38 Step lamp 10 39 Fluorescent lamp 10 40 Inside rearview mirror 10 40 Small article compartments 10 41 10 Interior equipment and accessories ...

Page 254: ...e audio sys tem water splashes on the audio system or smoke or an abnormal smell is emitted by the audio system immediately stop using the audio system and have it inspected by an authorized MITSUBISHI FUSO distributor or dealer 1 Controls and functions Power switch volume control knob balance con trol knob Tone control knob Scan tuning button Alarm button Channel selection button Tuning buttons A...

Page 255: ...n tuates the sound from the left hand speaker After making an adjustment push the knob back in 1 2 Tone control knob Turn the tone control knob clockwise to emphasize high pitched sounds Turn it counterclockwise to emphasize low pitched sounds 1 3 Scan tuning button Pressing this button starts tuning the radio automat ically to a station with sufficient signal level for reception The radio stays t...

Page 256: ...e alarm button The alarm will be set and the flashing of the display will stop and it will return to its original indications Turning the alarm ON OFF Each time the alarm button is pressed the alarm toggles from ON to OFF or vice versa When the alarm is ON the mark in the display is illumi nated When the alarm is OFF the mark is not illuminated When the alarm is ON it sounds for three minutes from...

Page 257: ... bands and in 0 1 MHz units for the FM bands Press the side of the button to lower the frequency or the side to raise it When either button is pressed for half a second or longer a beep is emitted and the radio starts scanning for a station The radio stops scanning when it finds a station whose signal is good enough for reception 1 7 AS button When the AS button is held pressed for two or more sec...

Page 258: ...ed for approximately five seconds the indication changes back to the time When this button is pressed for two or more sec onds the clock is readied for time setting P 10 10 1 9 MEMO button The MEMO button is used in conjunction with the channel selection button for programming a station into memory See section 1 10 The MEMO button is used also when the clock is set in accordance with a radio time ...

Page 259: ...d selec tor button 2 Use the tuning or scan tuning button to tune the radio to a desired station 3 Press the MEMO button The channel indication will start flashing 4 Press the channel selection button to display the number of the channel for which you wish to program the station into memory Z11570 Z11571 Z11572 Z11573 ...

Page 260: ...eing set to each of CH1 to CH6 beginning with the sta tion of lowest frequency Repeat the same procedure for the remaining bands CAUTION If the station programming procedure is per formed for a channel to which another sta tion is already programmed the previously memorized station will automatically be can celled and the newly programmed station will be assigned to the channel The stations progra...

Page 261: ...oadcast reception either AM1 or AM2 is displayed according to the frequency band selected The display in this area becomes FM1 or FM2 when the radio is in the FM broadcast receiving mode Indicates that the alarm is ON CH Indicated in this area is the number of the chan nel selection button corresponding to the station the radio is currently tuned to ST ST appears in this area when an FM stereo bro...

Page 262: ...p will be heard and the time of day display will start flashing 2 Press the tuning button to adjust the time Use the side to set the hour and press the side to set the minutes If you want to change the hour or minutes quickly keep the button pressed 3 After the time has been set press the band selector button NOTE Seconds cannot be adjusted The time can be adjusted even if the radio is turned off ...

Page 263: ...r fuse removed for an extended time the time indicated changes to AM 1 00 In this case you must re set the clock to the correct time Vehicles with AM FM radio and CD player The radio and CD player can be used while the starter switch is in the ON or ACC position 1 Before using the AM FM radio and CD player AM FM radio and CD player WARNING Operate the controls of the audio system only when the veh...

Page 264: ...ion may form inside the audio system and cause the CD player to mal function If this happens remove the CD and leave the player as it is with the power turned on for several minutes to let the condensation evaporate 1 1 Tips on using CDs Specially shaped CDs such as square or octag onal CDs cannot be played using this player Only use round CDs Store CDs in their cases Do not expose them to direct ...

Page 265: ...discs Discs with broken data Discs with data recorded by packet writing Discs not finalized NOTE Packet writing is one of the technologies used for recording data on CD R CD RW Finalization involves writing data which indicates that the medium such as CD R CD RW will not accept any more data written to it in order to make it compatible with reproduction systems For details on finalization please r...

Page 266: ...s AD conversion in one second Multisession is a writing format applicable to recordable CDs such as CD R Closing means the process to record a session closing state ment at the end of writing The system cannot reproduce the following files MP3i and MP3PRO format files MP3 files in an inappropriate format Layer 1 Layer 2 format files When reproducing WMP 10 WMP 9 encoded WMA files those parts with ...

Page 267: ...D3 tag WMA tag You can write additional character data called ID3 tags to MP3 files in order to record track titles artists names etc The system supports ID3 tags of Versions 1 0 1 1 2 2 2 3 and 2 4 As with MP3 files you can write additional character data called WMA tags to WMA files in order to record track titles artists names etc The number of characters that can be used for file folder names ...

Page 268: ...io system Give the knob a long press to turn off the sys tem Turn the knob clockwise to increase the vol ume or counterclockwise to reduce it The volume is adjustable from levels 0 to 41 The volume adjusting mode display shows the selected volume level Example Volume level 11 With the system switched on briefly pressing the knob mutes the sound and pressing it again turns the sound on The display ...

Page 269: ...evel balance 1 Press the SOUND button to select the desired adjustment mode Each time the SOUND button is pressed the adjustment mode will change as follows BASS TREBLE FAD fader BAL balance VOLUME If you do no operation in the 5 second period after selecting a mode the mode will be auto matically cancelled 2 Make adjustments as desired in the selected mode by turning the power volume knob Z21072 ...

Page 270: ... the neutral adjustment Treble tone adjustment TREBLE 5 to 5 If the displayed number has a minus sign treble tone is de emphasized as the number increases treble tone is emphasized if the number has a plus sign The number 0 represents the neutral adjustment Fader adjustment FAD R15 to F15 If the displayed number is preceded by FAD F the audio level of the front speakers increases while that of the...

Page 271: ...ACC or ON position press the power volume knob or the AM FM button to turn on the radio Give the power volume knob a long press to turn off the radio 3 Tune to the desired station Press the AM FM button If the audio system has been in the CD player mode it will switch to the radio mode If the system has been switched to the radio mode the band changes in the following sequence each time you press ...

Page 272: ...er volume knob 5 Make the fader balance and tone adjustments using the SOUND button and power volume knob 3 2 Manual tuning Use the or button Press this button for higher frequencies Press this button for lower frequencies If you keep pressing one of these buttons the fre quency changes quickly upward or downward 3 3 Automatic tuning using the and buttons Give the or button a long press more than ...

Page 273: ...uned to the first receivable station NOTE Use manual tuning if you cannot tune to a desired station by automatic tuning due to poor signal reception 3 Give the desired preset button a long press A short beep will sound indicating that the selected station has been programmed to the button NOTE If you program a new station to a preset button to which another station has previously been programmed t...

Page 274: ...g is smaller than the number of preset buttons the remaining buttons may main tain the original memory 3 After completing the automatic programming the radio will tune to all the memorized stations one after another receiving the broadcast from each station for 10 seconds If you press the PS AS button another time the radio stays tuned to the station being received at that time 3 5 Automatic tunin...

Page 275: ...button MP3 WMA Directory button MP3 WMA Random play button Repeat button Scan search playback button Music information and time display Disc in indication The CD player turns on if you press the power volume knob or CD button or if you insert a disc into the disc slot when the starter switch is in the ACC or ON position Inserting a disc into the disc slot will switch the audio system to the CD pla...

Page 276: ...ON Do not try to play an 8 cm 3 inch CD with this system An adapter used with it may cause the CD player to become faulty NOTE A disc in message is displayed when a CD is already inside the player After inserting a CD the player takes several seconds to read data before starting playback It will usually take longer for a CD RW than for other types of CD 4 2 Switching to CD playing while listening ...

Page 277: ...sired file title appear on the display 5 Press this button once for the next file 6 Press this button once for the preceding file The display will indicate the title of the folder and then the title of the first file Pausing the playback The currently playing track is paused if you press the CD button Press the button another time to cancel the pause mode NOTE Track searching is possible within th...

Page 278: ...l show RDM Pressing the same button again cancels the ran dom playback mode 4 7 Playing the music programs in a folder in random order MP3 WMA file CDs Press the 4 preset button to make DIR appear on the display then press the 3 preset button Alternatively press the 3 preset button to make RDM appear on the display then press the 4 preset button The display shows both DIR and RDM simul taneously P...

Page 279: ...ulta neously and the player starts playing the first 10 second parts of the programs in a folder one after another Pressing the 1 preset button again plays the programs in the folder in repeated playback mode Pressing the 4 preset button again resumes the scan search playback mode 4 10 Selecting information items on the display MP3 WMA file CDs Each time you give the DISP button a long press the d...

Page 280: ...LARM button Alarm symbol Time The clock is always displayed when the starter switch is in the ACC or ON position and the audio system is turned off 5 1 To display the clock in other conditions When the starter switch is in the ACC or ON position and the audio system is turned on the clock can be displayed by pressing the DISP button When the starter switch is in the LOCK posi tion or the key is re...

Page 281: ...flashing 2 Adjust the hour by turning the power volume knob Clockwise The hour increases Counterclockwise The hour decreases 3 Press the DISP button A short beep will sound and the minute part of the time display will start flashing 4 Adjust the minutes by turning the power volume knob Clockwise The minutes increase Counterclockwise The minutes decrease Z21847 Z21090 Z21848 Z21092 ...

Page 282: ...et time NOTE The alarm time setting is cancelled if the battery is disconnected or the associated fuse is removed You will then need to set the alarm time again 6 1 Setting the alarm time 1 Press the ALARM button to switch to the alarm time display 2 With the alarm time appearing on the display give the DISP button a long press A short beep will sound and the hour part of the alarm time display wi...

Page 283: ... start flashing 5 Adjust the minutes by turning the power volume knob Clockwise The minutes increase Counterclockwise The minutes decrease 6 Press the power volume knob to complete the alarm time setting The original display will resume about 5 sec onds later NOTE Even with the starter switch in the LOCK or ACC position you can display the preset alarm time by pressing the ALARM button Z21096 Z218...

Page 284: ...g radio reception or CD playback the beep being superimposed on the radio or CD sound The alarm buzzer sounds at the preset time and the beep lasts 3 minutes To stop the beep push any button other than the power volume knob If you push the power volume knob the alarm stops and the radio turns on or off NOTE You can activate or deactivate the alarm by giv ing the ALARM button a long press even when...

Page 285: ...ly during preset button programming using manual tuning Use automatic tuning for preset button programming Symptom Probable cause Action CD cannot be played back CD cannot be inserted CD is inserted upside down CD is cracked There is a foreign object inside the CD slot Inappropriate data written to CD Of a disc having both music data and MP3 WMA files an MP3 WMA file is played back Reinsert the CD...

Page 286: ...ain the battery Extend the antenna before using the radio Retract the antenna when it is likely to cause an obstruction for example when tilting the cab The cigarette lighter can be used when the starter switch is in the ON or ACC position Push the cigarette lighter all the way in It will soon pop back to the original position with its core red hot Pull out and use Using the radio Cigarette lighte...

Page 287: ...Do not touch the metallic parts of the ciga rette lighter You could get burned Never use a cigarette lighter from another vehicle Your vehicle s cigarette lighter is designed for a 12 V power supply Do not use a 24 V cigarette lighter If the cigarette lighter becomes deformed you must replace it with a MITSUBISHI FUSO genuine replacement lighter A deformed lighter will not pop out properly and cou...

Page 288: ...tely Leaving an ashtray open could cause a fire as the heat from cigarettes or matchsticks may ignite things in the ashtray Put only cigarette stubs and matchsticks in the ashtray Empty the ashtray before it becomes full completely as too many stubs crammed into the ashtray could catch fire Do not throw cigarette ends out of the win dows since this is environmentally irre sponsible and could start...

Page 289: ...e then hold down the spring and push the ashtray into place Other than Crew cab models Use the coat hooks if you wish to hang up clothing or similar items The sun visor screens your eyes from sunlight Change its angle as needed Unhook the inside edge of the sun visor and swing it sideways to reduce glare from the side There is a ticket holder on the back of the driver s sun visor Coat hooks Sun vi...

Page 290: ...he lamp is off regardless of the door positions 2 Interior lamp with built in spot lamps Vehicles with interior lamp with built in spot lamps ON position The interior lamp is illuminated regardless of the door positions position The interior lamp comes on when a door is opened and goes off when the door is closed If the engine is stopped the lamp will gradually dim and go out 10 seconds after clos...

Page 291: ...the engine is stopped the lamp will gradually dim and go out 10 seconds after closing the door OFF position The lamp is off regardless of the door positions Vehicles with step lamps When a door is opened the step lamp on the door comes on The lamp goes out when the door is closed The step lamp goes out about 5 minutes after opening the door under either of the following conditions The starter key ...

Page 292: ...amp illuminated for a long time with the engine not running can drain the battery to such an extent that the engine cannot be started To turn on the fluorescent lamp turn the fluores cent lamp switch to ON To turn the lamp off turn the switch to OFF Adjust the mirror to the position where the best rear view can be obtained Fluorescent lamp Inside rearview mirror Z22007 Z21032 ...

Page 293: ...neath the glove compartment and tray If these components are exposed to water your vehicle s electrical system could be damaged Overhead shelf Vehicles with overhead shelf Small article compartments WARNING Do not use the console and tray to hold items that are prone to rolling while the vehicle is moving Such items could create a hazard by impeding driving Z22008 ...

Page 294: ...r pulling on it with undue force Doing so could break the seat covering Center tray Vehicles with center tray Center console box Vehicles with center console box Small article compartment WARNING Do not use the overhead shelf to hold items that are heavy and or prone to rolling Such items could fall down and cause injuries as the vehicle starts and stops moving Z08849 Z08850 ...

Page 295: ...pected by your nearest authorized MITSUBISHI FUSO dis tributor or dealer Center tray with magazine rack Vehicles with center tray with magazine rack Pull the lever on the center seat to fold the seatback You will then be able to use the center tray and magazine rack Lower pocket NOTE If you accidentally drop something like a pen into the lower pocket take it out through one of the holes that open ...

Page 296: ...10 44 Interior equipment and accessories Key locked glove compartment Vehicles with key locked glove compartment Lock Unlock Tray Vehicles with tray Box with lid 2DIN Pocket Z21035 ...

Page 297: ... 1 Coolant 11 2 Engine oil 11 2 Fuels 11 2 When parking the vehicle after replenishing the AdBlue 11 3 Other recommendations for cold weather operation 11 3 Installing tire chains 11 4 11 In cold weather ...

Page 298: ... coolant added with the FUSO DIESEL LONGLIFE COOLANT or an equivalent to the recommended concentration P 12 60 The viscosity of the engine oil increases in cold temperatures sometimes making it hard to start the engine especially early in the morning Therefore use an engine oil of a viscosity which suits the weather conditions P 12 26 Ordinary diesel fuel gels in freezing temperatures making it im...

Page 299: ...e for the cold weather P 12 101 Occasionally check the undercarriage and fender wells and if necessary remove snow and ice taking care not to damage vehicle parts as you do so There is ABS equipment electrical wiring and so on at the inside of the tires so be careful not to damage them when removing snow and ice from the tires The brakes may be frozen up when the vehicle is driven on snow laden ro...

Page 300: ... otherwise dam aged In cold weather the key holes and door opening rubber parts can freeze so that the key cannot be inserted and the doors cannot be opened Carefully wipe off all water after the vehicle is washed and spray the key holes and door opening rubber parts with silicone or some other substance that effectively prevents freezing Make sure that tire chains are installed properly so that t...

Page 301: ...g so as far as possible Make sure that the chains and their spring bands are not excessively worn or otherwise damaged If you hear an abnormal noise while driving stop the vehicle in the nearest safe place and check the tire chains 1 Place the chains over the tires with the hook ends of cross chains facing outward 2 Connect the hook of inside chain leaving no excess links Then take up the slack in...

Page 302: ...re sidewalls Also make sure that the chains are not twisted 7 Fasten extra chain links with a metal wire to pre vent them from hitting against other vehicle parts 8 Fit spring band Attach the hooks of spring band on the chain at even intervals with the hook ends facing outward 9 After driving the vehicle for 5 to 10 minutes check the chains for looseness or disconnected hooks Z11191 Z09329 Z09330 ...

Page 303: ... adjustment 12 70 Steering wheel check 12 72 Service brakes check and adjustment 12 75 Parking brake check and adjustment 12 77 Tires check 12 78 Tire replacement 12 81 Wheel nuts check and retightening 12 94 Tire rotation 12 96 Spare tire 12 98 Wiper blade replacement 12 100 Windshield washer fluid level check and refilling 12 101 Battery check 12 102 Air filters cleaning 12 108 Cleaning your veh...

Page 304: ...e Stepping on engine pipes or accessories could cause dam age and malfunctions After you have completed the service job check that you have left no rags paper or tools in the engine compartment Flammable things in par ticular should not be left inside the engine com partment as they could cause a fire After carrying out inspections and mainte nances check that there are no oil fluid or water leaks...

Page 305: ...nclosed area such as the inside of a garage or other building a buildup of exhaust gases can cause carbon monox ide poisoning Be sure to stop the engine before perform ing inspections with the cab tilted or engine access opening opened If the engine was running and your hands clothes or other items touched or came into close proximity to the engine s rotat ing parts they could be dragged into the ...

Page 306: ...spec tion maintenance and so on NOTE Special lubricants hydraulic fluids must be used in cold regions where the ambient temperature could drop below 25 C For details consult your nearest authorized MITSU BISHI FUSO distributor or dealer 1 Onboard tool list Your vehicle is equipped with the following tools for use in regular inspection and servicing CAUTION Each of the onboard tools is designed for...

Page 307: ...cab models excluding FEA0 Hydraulic jack Tire valve cap tool for removal and installation of tire valve cap Except vehicles for some markets 2 Tool storage location All models except Crew cab models The onboard tools are stowed at the back of the driver s seat and assistant driver s seat When you wish to use them fold the seatbacks for ward to gain access to them Crew cab models The onboard tools ...

Page 308: ... on the bottom of the seat cush ion 4 Attach the retaining hook to the grip beside the assistant driver s seat to hold the seat in place To cover the opening 1 Remove the retaining hook from the grip while supporting the seat cushion to prevent it from dropping 2 Attach the retaining hook to the spring on the bottom of the seat cushion to hold the hook in place 3 Gently lower the seatback and seat...

Page 309: ...n the inspection opening cover Perform the above procedure in reverse to cover the opening Other than Crew cab models NOTE A Crew cab cannot be tilted Tilting the cab WARNING When tilting the cab do so correctly using the method shown in this manual If you raise or lower the cab using an incorrect method you may get your hands or other body parts trapped Also the cab may not lock com pletely with ...

Page 310: ...o make sure there is nobody in the cab The cab will move too quickly under the effect of inertia if it is tilted on a slope possibly causing damage to various vehi cle components Doing so is dangerous as the hook may not engage completely when the cab is lowered Never tilt the cab when the vehicle is on any kind of slope Never tilt the cab with persons inside To ensure safety two people should wor...

Page 311: ...re are any obstructions within the clear ance areas shown above remove them Lower the radio antenna 2 Tilting the cab CAUTION Raise the cab gently Raising it quickly with great force could damage the cab tilt mecha nism 1 Pull lever A With lever A still pulled pull up lever B Keep lever A pulled until the lever B has been fully raised CAUTION Lever B must only be raised when lever A has been pulle...

Page 312: ... raise the cab holding lever B or lever C Failure to observe this precaution can lead to the cab tilt mechanism being damaged or to incomplete locking when the cab is lowered back down WARNING Before lowering the cab make sure that you have not left rags tools etc in the engine compartment Flammable objects left inside the engine compartment can cause fires To ensure safety two people should work ...

Page 313: ... down lever B until the pin engages with the latch WARNING When you have unlocked the cab stay immediately move your hands away from the lever The cab stay will tip toward the rear of the vehicle so your hands could otherwise get trapped Do not lower the cab holding lever B or lever C Failure to observe this precaution can lead to the cab tilt mechanism being damaged or to incomplete locking of th...

Page 314: ... MITSUBISHI FUSO distributor or dealer 1 Confirm that the latch is fully engaged with the pin Also confirm that lever B does not move when it is pulled 2 Confirm that the cab does not rise up when lever C is pulled 3 Turn the starter switch to the ON position then make sure the multi information display does not indicate the warning WARNING Do not drive the vehicle while the multi infor mation dis...

Page 315: ...eration in order to ensure safe and comfortable driving If you find anything unusual which you are unable to repair yourself you should have this cor rected at your nearest authorized MITSUBISHI FUSO distributor or dealer before operating the vehicle 1 Before starting the engine Pre operational checks Z22331 ...

Page 316: ... element condition Check that the dust indicator s window shows a red signal P 12 51 Pressure cap condition Make sure the pressure cap is tightly fitted Engine oil level Check that there is sufficient engine oil using the oil level gauge Change the engine oil if its level is above the circle mark on the oil level gauge P 12 28 Z15730 Z22468 Z19637 Z21399 ...

Page 317: ...llowing it to warm up Leakage of coolant fuel and oil Check the underneath of the vehicle for any sign of leakage V belt tension and damage Push the belt at either of the locations indicated by the arrows to check that the tension is appropriate Also check the belt for damage Z10751 Z22041 Z22011 ...

Page 318: ...e that the brake pedal has 0 1 to 3 mm free play when pressed by finger Check also that when the brake pedal is fully depressed there is a gap of 10 mm or more between the pedal and the floor P 12 75 Engine conditions Check the engine for smooth starting and quiet running Brake fluid level Check that the brake fluid level is between the MAX and MIN marks on the reser voir tank P 12 38 Z10681 Z1195...

Page 319: ...el up and down and also right and left to check for exces sive looseness P 12 73 Horn operation Press the horn button to check that the horn is working properly Windshield wiper and washer operation Check the washer for proper fluid spray direction and the wipers for normal action P 5 44 Z11947 When engine is turned off Frontindependent suspension models 20 mm or less Front rigid leaf suspension m...

Page 320: ...ghts up or flashes properly Check lamp lenses for dirt and damage P 12 116 Gauge warning indicator lamp opera tion Check that gauges warning lamps and indicators are working properly P 6 2 Rearview mirrors Seating in the driver s seat adjust the angles for clear views of the sides and rear Make sure the mirrors are clean P 5 47 Z22325 Z22014 Z22015 Z22016 ...

Page 321: ...d verify that the door does not open even when the inner handle is operated Wheels and tires Check the disc wheels for cracks and other damage Check the tires for inflation pres sure tread groove depth foreign objects in grooves cracks and uneven wear P 12 78 Z12703 Z22018 Z21588 ...

Page 322: ...ee from damage and the tire is held securely on the carrier License plate and reflector condition Check the license plate and reflectors for loose installation damage and dirt Condition of cargo on cargo deck Make sure that the cargo is loaded evenly on the cargo deck and not tilted Cover the load with a tarpaulin and fasten with straps or roping as conditions require Z10753 Z12707 Z22019 Z10755 ...

Page 323: ...WER level lines on the sides of the battery case P 12 103 Steering wheel operation Check that the steering wheel does not vibrate or pull to one side and that it is not unduly heavy Also make sure that the steering wheel returns to its neutral posi tion smoothly P 12 73 Brake performance Depress the brake pedal and check that the brakes work effectively and evenly on all wheels P 12 76 Z15361 Z119...

Page 324: ...d grease CAUTION Wipe away any grease that sticks to wires or rubber hoses and any grease that overflows from the grease nipples The first greasing of the propeller shaft slip joints and double cardan joint FG models during the run in period should be performed at the first 2 000 km Greasing Greasing intervals Every 30 000 km or 12 months Z21151 ...

Page 325: ...12 23 Z22021 FG ...

Page 326: ...ease NLGI No 1 Li soap Rear spring pin front 2 points each on both sides Rear spring pin rear 4 points each on both sides King pin bearing 4 points in total on both sides Rigid leaf suspension models Z21152 Z09226 Z09227 Z09228 Z16543 Grease nipple Dust plug hole Z09498 ...

Page 327: ... grease until it emerges from the dust covers four places on the universal joint Propeller shaft slip joint Supply grease until it emerges from the slip joint dust plug hole Propeller shaft double cardan joint FG mod els NOTE The number of greasing points on the propeller shaft differs from model to model ...

Page 328: ...hooks two places Not applicable to Crew cab models Recommended lubricant Chassis grease NLGI No 1 Li soap Apply grease to the top of each anchor hook 1 Engine oil Performance life and startability of the engine depend to a large degree on the engine oil Always use oil of the specified grade and viscosity Greasing intervals Every 30 000 km or 12 months Greasing intervals Every 30 000 km or 12 month...

Page 329: ...ceramic filter inside the DPF to be loaded with particulate matter PM prematurely to the capacity and thus shorten the effectively functioning period of the DPF Change the engine oil at the specified inter vals During the regeneration process of the DPF part of the fuel may mix into the engine oil while the PM is being removed by burn ing If the engine oil is not changed at the specified intervals...

Page 330: ...6 If your vehicle s cab cannot be tilted uncover the engine inspection opening 2 Remove oil level gauge and wipe off oil with a cloth 3 Fully insert the oil level gauge in the crankcase and gently draw it out 4 The oil level marked on the oil level gauge should be within the inspection level range indicated in the figure between the lower notch and circle mark If necessary add engine oil to a leve...

Page 331: ...The added oil should be of the same grade and viscosity as the oil originally placed in the engine Take care not to add more than the specified quantity of oil The engine can be severely damaged if the correct engine oil level is not maintained When adding engine oil take care not to spill it If oil is spilled on a belt the belt will slip on pulleys 1 3 Replacement NOTE You must reset the engine c...

Page 332: ...il is still warm 5 After oil has been drained out clean the area around the drain plug hole 6 Replace the drain plug gasket with a new one install it with the side indicated by the arrow toward the oil pan Install the drain plug with the new gasket on the oil pan and tighten it to the torque indicated below 7 Carefully pour fresh engine oil through the oil filler 8 Wait for more than 5 minutes and...

Page 333: ...ickly and must be replaced sooner than specified When adding engine oil take care not to spill it If oil is spilled on a belt the belt will slip on pulleys 1 4 Resetting the engine control unit 1 Turn the starter switch to ON Do not start the engine 2 Depress the accelerator pedal to the floor and keep it there for at least 20 seconds 3 While still keeping the accelerator pedal depressed to the fl...

Page 334: ...is tributor or dealer 3 Transmission gear oil Including vehi cles with DUONIC system Recommended oil Gear oil Engine oil Replacement intervals Every 60 000 km or 24 months Quantity required 2 0 liters Replacement intervals Every 60 000 km or 24 months Classification Viscosity Condition SAE viscosity number API GL 3 General 80 Warm region 90 API GL 4 Tropical region 90 Classification Viscosity Cond...

Page 335: ...in plug is fitted with a magnet Wipe off any metal particles sticking to the magnet Replace the plug s gasket with a new one coat the threads on the plug with sealant and then install and tighten the plug 4 After transmission oil has drained out com pletely install and tighten the drain plug Quantity required Approx 3 5 liters Plus approx 0 2 liters for vehi cle with standard PTO or plus approx 0 ...

Page 336: ...nspection plug with a new one coat the threads on the plug with sealant and then install and tighten the plug 4 Transfer gear oil FG models Recommended oil Gear oil Use API GL 4 oil with vehicles for Australia and New Zealand Quantity required Sealant ThreeBond 1105 Tightening torque 68 6 14 7 N m 7 0 1 5 kgf m Replacement intervals Every 60 000 km or 24 months Classification Viscosity Condition S...

Page 337: ... hole until it reaches the bottom of the hole Put your finger straightly into the inspection plug hole after one minute has passed and check that the transfer oil surface reaches the open ing of the hole 6 Like with the drain plug replace the gasket of the inspection plug with a new one coat the threads on the plug with sealant and then install and tighten the plug WARNING The gear oil is extremel...

Page 338: ...iving up long uphill grades Remember however that this oil is to be used only when the temperature is higher than 10 C On vehicles with a limited slip differential fill the differential with MITSUBISHI Genuine Gear Oil Part No 8149630EX GL 5 SAE90 Replacement intervals Every 60 000 km or 24 months Classification Viscosity Atmospheric temperature SAE viscosity number API GL 5 Below 40 C 90 Above 40...

Page 339: ... been stopped and while the oil is still warm Destination Model Quantity Australia New Zealand FEA21 Approx 2 7 liters FEB21 FEA61 FEB51 FGB71 Front Approx 2 2 liters Rear Approx 4 5 liters Others Approx 4 5 liters Hong Kong Others Approx 4 5 liters FEA21 Approx 2 7 liters Singapore FEA01 Approx 2 2 liters FEB21 Approx 2 7 liters FEB51 FEB71 Approx 4 5 liters FEC91 WARNING The gear oil is extremel...

Page 340: ...en install and tighten the plug 6 Brake fluid Have the brake fluid replacement performed by your nearest authorized MITSUBISHI FUSO distrib utor or dealer Recommended fluid Brake fluid SAE J1703 FMVSS No 116 DOT3 NOTE With a manual transmission vehicle the brake fluid serves also as clutch fluid Tightening torque 98 to 115 N m 10 to 12 kgf m Tightening torque 98 to 115 N m 10 to 12 kgf m Inspectio...

Page 341: ...her mineral oil to mix with the brake fluid When mixed with the brake fluid even very small in amounts such oils will cause the rubber parts of the brake system to swell and could cause brakes to become slug gish or to drag Also do not use contain ers which have been used for mineral oil for brake fluid Because brake fluid is highly hygroscopic it should be kept in a dry place both during refillin...

Page 342: ...ound cap of reservoir tank open cap and add the rec ommended brake fluid up to the MAX line 2 Close the cap firmly CAUTION Be careful not to exceed the MAX line when adding brake fluid WARNING The container used for adding brake fluid should be a clean one free of moisture mineral oil and dust Be extremely careful not to let dust and other foreign matter enter the reservoir tank as foreign matter ...

Page 343: ...of the same brand as the existing fluid Mixing two or more different fluids will change their properties and could cause a failure NOTE Inspect the power steering fluid level after stopping the engine and allowing the power steering fluid to cool Increases in the fluid temperature cause increases in the fluid level so an accurate inspec tion of the level is not possible unless the fluid is cold Re...

Page 344: ...t is dirty have it replaced by an authorized MITSUBISHI FUSO distributor or dealer 7 If the fluid level is below the MIN line clean the reservoir tank s cap and the surrounding area then open the cap and add power steering fluid until it reaches the MAX line 8 Securely fit the cap CAUTION Use a clean container when adding the power steering fluid Never use a container that has held any other types...

Page 345: ...tely 20 minutes of idling to raise the engine oil temperature from 0 C to 40 C NOTE Be sure to warm up the engine Unless you warm up the engine engine oil may spill out when you remove the oil filter case Filter elements Replacement intervals Every 30 000 km or every 12 months WARNING Spilt engine oil should be wiped off clean Oil remaining on the engine surface could catch fire Do not replace the...

Page 346: ...12 29 8 Remove the oil filter case by turning it counter clockwise Use a rag to prevent oil from drip ping down 9 Remove the filter element from the filter case If the claw of the filter element is too firmly engaged to remove the element insert an Allen wrench and tap it with a hammer to remove the element 10 Clean the O ring contact surface of the oil filter support and the O ring groove of the ...

Page 347: ... of engine oil P 12 29 14 Tighten the oil filter case 15 After cranking the engine according to the instructions on page 5 8 start the engine 16 Start the engine and check for oil leakage 17 Stop the engine and after letting it stand for more than 10 minutes check the oil level Tightening torque 1 5 0 6 N m 0 15 to 0 06 kgf m Tightening torque 25 to 30 N m 2 5 to 3 0 kgf m ...

Page 348: ...her filters could cause fuel to leak and cause a fire or explosion When replacing the fuel filter element be sure to use the special tool to remove and reinstall the fuel filter case If the fuel filter case is inappropriately reinstalled fuel could leak and the filter itself could become damaged possibly resulting in a fire and or explosion If you do not have the special tool please contact an aut...

Page 349: ...ommended replacement inter vals Failure to observe these may damage the fuel injection system Be careful not to allow foreign matter to get into the fuel system when replacing the fuel filter element Foreign matter in the fuel sys tem could make the fuel injection system malfunction Do not kick or strike the fuel filter because it could damage the internal sensor ...

Page 350: ...inating the new filter element when it is installed later 4 Place a container under the fuel filter to collect the fuel 5 Loosen the drain plug by turning it in the direction of the arrow indicated in the figure to allow the fuel in the fuel filter to drain out Use pliers or a similar tool to loosen the plug After the fuel has been discharged turn the plug in the opposite direction of the arrow Ti...

Page 351: ...unter clockwise using the special tool separately available Let the fuel inside the case drain out 9 Remove the filter element out of the case by pulling it straight upward 10 Replace the O ring of the fuel filter case with a new one After applying a light coat of engine oil to the new O ring install it on the fuel filter case CAUTION Remove and install the filter element in parallel with the axis...

Page 352: ... case must have been turned insufficiently or excessively In either case fuel will leak or the fuel filter case will be damaged 13 Install the sensor connector to the fuel filter case and then connect the connector Do this by fol lowing the removal procedure in reverse 14 Bleed the fuel system Hold the starter switch in the ON position for 30 seconds to supply the fuel system with fuel 15 Start th...

Page 353: ...ther foreign matter to be drawn into the engine NOTE Even if the cleaning interval has not elapsed clean or replace the element if clogging of the element causes a drop in engine output Checking the air cleaner element condition with dust indicator intervals At the time of pre operational check Replacement intervals Every 30 000 km or every 12 months WARNING When cleaning air cleaner element wear ...

Page 354: ...ek The dust indicator is located near the air cleaner If the indicator s window shows a red signal the air cleaner element is clogged Clean the element immediately Resetting the dust indicator After cleaning the air cleaner element push the reset button The red signal will disappear from the window of the dust indicator Z22296 Z21263 ...

Page 355: ...Removal 1 Remove the clamps 4 places 2 Remove the air cleaner case cover and element Installation Perform installation in the reverse order of removal Make sure the protrusion of the air cleaner case is on the opposite side of the protrusion of the case Z22297 Z22298 ...

Page 356: ...vice Type 2 Removal 1 Undo the two clamps and then pull the cover toward the clamps to remove it 2 Move the lock lever in the air cleaner element case to the UNLOCK position 3 Pull element straight down to remove Z22467 Z21180 Z21181 ...

Page 357: ...of the clamps will cause dust or other foreign material to be sucked in by the engine causing the pistons and cylinder liners to become worn prematurely Inspection and cleaning CAUTION Dust can damage your health Wear a dust mask to avoid inhaling dust while cleaning the air cleaner element Also wear thick gloves while removing and installing the cover Keep the air pressure under 685 kPa 7 kgf cm2...

Page 358: ...or escaping light Also check the gasket for cracks and damage 3 Clean the inside of the case and cover with a rag 4 If the inspection reveals a problem in the ele ment or if the specified replacement time has arrived replace the element with a new one Type 2 1 Remove dust by blowing compressed air over every surface of the air cleaner element from its end fitted with the gasket Z22300 Z22301 Z2230...

Page 359: ...n the inside of the case and cover with a clean cloth Clean the sealing sections with par ticular care 4 Replace the element with a new one if the check reveals a defective cleaner element or when the recommended replacement interval expires Replacement Use a genuine cleaner element for replacement Remove the air cleaner element from the case and replace it with a new one Z21185 Z21186 Z21187 ...

Page 360: ...es owing to the risk of fire or explo sion Wipe up any spilt fuel Keep cigarettes and other sources of heat away from the vehicle while draining water from the fuel filter They are dangerous because they could set fire to the fuel Be careful not to injure yourself on the edges of nearby components while drain ing water from the fuel filter Avoid damaging the fuel filter case as this will cause fue...

Page 361: ...nters the fuel system while replacing the filter element and will prevent the engine from starting When first starting the engine after replacing the fil ter element hold the starter switch in the ON posi tion for 30 seconds to bleed air out of the system and then crank the engine Tightening torque 1 5 N m 0 15 kgf m WARNING The drain contains not only water but also fuel Be sure to wipe clean the...

Page 362: ...tive and demineralized water or soft water in the specified proportions Having both corrosion preventive and anti freezing properties the additive protects the cooling system all year around Replace and top off the coolant only with water con taining FUSO DIESEL LONGLIFE COOLANT or an equivalent 2 Water used with coolant Use demineralized water or soft water with the properties shown in the follow...

Page 363: ...LONGLIFE COOLANT is an ethylene glycol base antifreeze SAE J814 C with both antifreeze and anticorrosive properties The FUSO DIESEL LONGLIFE COOLANT or equivalent is used as a coolant additive by mixing it with demineralized water at the specified concentra tion ...

Page 364: ...THES IMMEDIATELY FLUSH FUSO LONGLIFE COOLANT WITH WATER AND SOAP DO NOT USE FUSO DIESEL LONGLIFE COOLANT IN A CLOSED OR POORLY VENTILATED SPACE SHOULD YOU INHALE A LARGE AMOUNT OF GAS OF FUSO DIESEL LONGLIFE COOLANT MOVE TO A PLACE WITH FRESH AIR AND KEEP YOURSELF WARM AND AT REST IF YOU FEEL NAUSEOUS OR OTHERWISE ABNORMAL IMMEDIATELY SEEK MEDI CAL ATTENTION CLOSE THE CAP OF THE FUSO DIESEL LONGLI...

Page 365: ...oncentration of FUSO DIESEL LONGLIFE COOL ANT according to the lowest temperature at which your vehicle is to be operated FUSO DIESEL LONGLIFE COOLANT concentra tion in volume percentage CAUTION Use FUSO DIESEL LONGLIFE COOLANT at a concentration of between 30 and 60 The proper concentration under normal tempera tures is 30 At a concentration below 30 this additive performs poorly as an anticorros...

Page 366: ...om the radiator and radiator hoses If you find water on the ground from which your vehicle has been moved after parking coolant is probably leaking If the coolant level is abnormally low and quickly drops again when coolant has been added coolant may be leaking from the cooling system Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer 5 Adding coolant CAUTI...

Page 367: ...mount of coolant may be insufficient not only in the reservoir tank but also in the main body of the radiator Refer to If the engine overheats with regard to the filling of coolant in situations where the engine has overheated P 13 10 WARNING Never remove the radiator s pressure cap while the coolant is still hot Carelessly removing it is dangerous since boiling cool ant and hot steam will gush ou...

Page 368: ...hot If you try to drain the coolant immediately after driving the vehi cle you may be scalded Give the coolant time to cool before starting the job Never remove the engine s pressure cap while the coolant is still hot Carelessly removing it is dangerous since boiling coolant and hot steam will gush out and could scald you Only after the coolant has cooled down sufficiently remove the engine s pres...

Page 369: ...the radiator drain cock to drain engine coolant NOTE You can prevent splashes from draining engine coolant by connecting a hose commercially avail able with a 7 mm inside diameter to the drain cock nipple 7 After the coolant has been completely drained close radiator drain cock Tightening torque 2 5 0 5 N m 0 25 0 05 kgf m Z21190 Z21264 Z21267 ...

Page 370: ...ore contaminated than usual have your vehi cle inspected at an authorized MITSUBISHI FUSO distributor or dealer 9 Make sure the radiator drain cock is securely fit ted 10 Tilt the cab If the vehicle is a Crew cab model vehicle uncover the power steering fluid and engine coolant level inspection opening 11 Pour coolant FUSO DIESEL LONGLIFE COOLANT plus demineralized water or soft water up to the to...

Page 371: ... cap and if the coolant level is too low add cool ant until it reaches the top of the pressure cap opening 17 Screw the pressure cap down tightly by turning it clockwise NOTE Be sure to screw the pressure cap tightly Other wise boiling water and steam under high pressure will gush out if the engine overheats 18 Run the engine a few more minutes to make sure that there are no coolant leaks 19 Make ...

Page 372: ...ealer as soon as possi ble The engine could fail if the belt breaks Prevent the V belt from any contact with oil or grease during inspection If soiled with oil or grease the belts will slip and this will shorten their service life V belts check and adjustment WARNING Always stop the engine before inspecting or adjusting belts Ensure that the engine cannot be started while you are performing checks...

Page 373: ...belt is properly tensioned by pressing it with your palm in either of the places marked with arrows 3 If the belt is excessively loose have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer 4 Also check the belts for damage If a belt is cracked or otherwise damaged have it replaced it as soon as possible Belt replacement requires component disassembly Please contact an a...

Page 374: ...at the gearshift lever is in the P position 3 Gently turn the steering wheel from its straight ahead neutral position to the point where you first feel resistance in the clockwise direction and to the point where you first feel resistance in the counterclockwise direction The distance between the two points is the extent of steering wheel play Check the steering wheel play with the engine running ...

Page 375: ...eel operation 1 While driving slowly make sure that the steering wheel is free from shake and the vehicle does not pull to one side Also check for excessive operating resistance and unsmooth return to the neutral position 2 If any abnormal condition is encountered during the above check call your nearest authorized MITSUBISHI FUSO distributor or dealer for inspection WARNING Perform the checks in ...

Page 376: ...ugh the fuse is not blown or the horn makes no sound a weak sound or an intermittent sound even after replacement of any defective part have the vehicle inspected by an authorized MITSUBISHI FUSO distributor or dealer 5 Steering wheel lock 1 Remove the starter key give the steering wheel half a turn to the left or right and check whether it locks in position and becomes immovable 2 If the steering...

Page 377: ...veral times until you feel a harder response from it than usual 3 Measure the distance over which the brake pedal moves when the center of the pedal pad is pressed with light finger force to the point where resistance is felt brake pedal play Check whether the distance is within specification 4 If the brake pedal play is not as specified have the pedal inspected and adjusted by your near est autho...

Page 378: ...cause Have the brake system inspected by your near est authorized MITSUBISHI FUSO distributor or dealer if the above conditions are detected 3 Braking performance Perform braking tests in a safe place After check ing that warning lamp or is not illuminated drive the vehicle at a low speed to make sure that braking power is sufficient and even If braking seems in any way abnormal operating the vehi...

Page 379: ...e vehicle on a dry downgrade set the park ing brake and check to see if the parking brake can hold the vehicle If an appropriate downgrade is not available drive the vehicle at a low speed and acti vate the parking brake to make sure that it exhibits satisfactory braking action If parking brake performance is in any way abnor mal vehicle operation could be dangerous Contact your nearest authorized...

Page 380: ...the spare tire reduce the inflation pressure to the standard level There is a label or placard affixed to the driver s door pillar indicating the standard infla tion pressure Keep the tires inflated to the pres sures shown on the label or placard Tires check Inspection intervals At the time of pre operational check and every 30 000 km or every 12 months WARNING Excessively low or high tire pressur...

Page 381: ... to your local standards NOTE The tire inflation pressures will be higher just after vehicle operation than before vehicle operation The increases in pressure are not abnormal they occur because the air in the tires expands as the tires get hot while the vehicle is moving Do not release air from the tires at this time The pressures will return to normal as the tires cool down Never fail to install...

Page 382: ... Check both the tread and the sides of each tire for cracks damage and excessive or unusual wear Check also for metal pieces nails and stones that might be embedded in the tread or caught between the tires of dual wheels Tread groove depth limit 1 6 mm WARNING If the remaining tread is too shallow the tires tend to skid and chances of hydroplaning during high speed driving increase Hydro planing c...

Page 383: ... only to the specified jacking point If you applied the jack to any other point on the vehicle it could slip out of position resulting in an accident Make sure there is no oil or grease on the jack or jacking point Wipe off any such contamination Otherwise the jack could slip out of position resulting in an acci dent Do not start the engine while the vehicle is jacked up Engine vibration could cau...

Page 384: ... a safe place where it will not block traffic and cause your hazard warning lamps to flash and use a red or white flag or cloth to give warning to passing vehicles Have all passengers get out of the vehicle Block with a chock the tire diagonally opposite to the tire to be replaced Example Block the left front tire if the right rear tire is to be replaced Prepare the spare tire P 12 98 2 Using the ...

Page 385: ...rs Continuing to operate the jack could damage it 2 2 To lower 1 Slowly turn the release valve counterclockwise using the end of the wrench handle CAUTION Avoid loosening the release valve more than 2 turns Do not close the release valve suddenly while lowering the vehicle since the jack could suffer damage WARNING Turn the release valve slowly If you turned it rapidly the vehicle would come down ...

Page 386: ...ckwise Turn the ram head clockwise to retract it 3 Removing the wheel 3 1 Front axle jacking points FE models Vehicle without rigid axle leaf spring suspension stabilizer Bottom of leaf spring Vehicle with rigid axle leaf spring suspension sta bilizer Bottom of leaf spring behind tie rod Z10824 Z10825 Z22023 Z09296 ...

Page 387: ...ion place a plank of wood between the jack and the center of the suspension crossmember NOTE Do not apply the jack to the undercover FG models Jack receptacle at the bottom of front axle 3 2 Rear axle jacking point Vehicle with above the axle leaf spring and stabi lizer Bottom surface of the axle housing beside leaf spring U bolt mounting Z22306 Z22025 Z09515 Z12831 ...

Page 388: ... and service Vehicle with jack receiver Jack receiver on the rear axle housing Vehicle with below the axle leaf spring and with out jack receiver Bottom of leaf spring Other models Bottom of axle housing Z22339 Z09300 Z09303 ...

Page 389: ... jack is securely in position WARNING Under no circumstances should anyone get under the vehicle when it is supported only with the jack The jack could slip out from under the vehicle Also do not attempt to start the engine when the vehi cle is jacked up Check that the jack is positioned securely If the jack slipped out of position a seri ous accident could occur When the vehicle is to remain jack...

Page 390: ...ground 5 Remove the wheel nuts and then the tire Single wheel single nut type Remove all of the wheel nuts then remove the wheel Double wheels single nut type Remove all of the wheel nuts then remove the inner and outer wheels at the same time Double wheels double nut type First loosen the outer wheel nuts and remove outer tire then lower the jack loosen inner wheel nuts by using the square socket...

Page 391: ...g surface Disc wheel mating surface Wheel nut contact surface on disc wheel Disc wheel inside surface Guide sections on hub WARNING Do not rotate the jacked up wheel if the vehicle has a limited slip differential Power would be transmitted to the wheel in contact with the ground and the vehicle could move as a result When removing wheels be careful not to damage the wheel bolts and the threads of ...

Page 392: ... surfaces and wheel hub mounting surfaces as resulting thicker paint film could cause the wheel nuts to loosen up Be sure to use the specified type of tires and disc wheels Mixing bias and radial tires results in poor steering and should be avoided at all cost In addition mixed use of different types of tires can produce the following undesir able effects The ABS system cannot work as intended The...

Page 393: ...he bolts and nuts have stamped marks for easy identification an R mark for right hand wheels and an L mark for left hand wheels On the 6 stud wheels wheel nuts outer wheel nuts and inner wheel nuts are marked with ST or S A The ST mark indi cates that these fasteners are for steel wheels and the S A mark indicates that they are for both steel and aluminum wheels 3 Lower the vehicle gently until th...

Page 394: ...ould cause injury Do not jump or jerk on the wrench handle when tightening the nut by using your own weight Doing so can overtighten the nut Over tightening the nuts could overstrain the bolts or deform the disc wheel s sur face The wheel nuts must be tightened to the specified torque If the nuts are tightened loosely or too tight parts may be damaged and wheels may come off Such status may lead t...

Page 395: ...ee times finally tightening each wheel nut to the specified torque 6 If only the outer wheel of the rear dual wheels is replaced retighten the inner wheel nuts to the specified torque before mounting the outer wheel WARNING When replacing an outer wheel on a vehicle whose rear dual wheels are secured be sure to retighten the inner wheel nuts before tight ening the outer wheel nuts WARNING As the v...

Page 396: ... to wear in Therefore retighten the wheel nuts to specification after you have driven 50 to 100 km Vehicle type Tightening method Tightening torque N m kgf m FEA0 model Apply an 800 N 80 kgf force at a point 40 cm from the end of the wrench handle 170 to 230 17 to 23 Other than above Apply an 800 N 80 kgf force to the end of the wrench handle 450 to 550 45 to 55 WARNING A loose wheel nut could cau...

Page 397: ...oosened outer wheel nuts to the specified torque Tighten the loosened outer wheel nuts to the specified torque 2nd process Perform the above steps through for the remaining outer wheel nuts and inner wheel nuts NOTE The wheel bolts and nuts on the right hand wheels have right hand threads and those on the left hand wheels have left hand threads The bolts and nuts have stamped marks for easy identi...

Page 398: ...e axle If different type tires are mounted on an axle the vehicle tends to pull to one side during braking and could cause you to lose directional control of the vehicle There is a label or placard affixed to the driver s door pillar indicating the tire size Be sure to use tires of the size specified on the label or placard Tire rotation Tire rotation intervals Every 30 000 km or every 12 months Z...

Page 399: ...cates a different speed from the actual vehicle speed The DUONIC system transmission can not change gear at the optimum timing so fuel consumption becomes worse The tires may touch the frame and steering components As the vehicle is driven after a wheel has been replaced the wheel nuts loosen up somewhat during the early stages of driv ing due to wear in Therefore it is neces sary to retighten the...

Page 400: ...the multi part spare wheel handle fit the longer pin of the attachment onto the spare wheel handle 3 To stow 1 Face up the outer side of the disc wheel and position hanger plate as illustrated 2 Turn the spare wheel handle clockwise to raise the spare wheel CAUTION When raising the spare wheel make sure the chain is not twisted and that the hanger plate is in the correct position After raising the...

Page 401: ...the spare wheel is still loose remove it from the vehicle before driving as it could drop out of position while the vehicle is in motion CAUTION Retain the spare wheel by applying about 295 N 30 kgf of force to the wrench handle If you do not retain the spare wheel tightly enough it may fall off while the vehicle is moving resulting in an accident WARNING A loose spare wheel can drop out of positi...

Page 402: ...the wiper arms back into position or operate the wipers without wiper blades as this could scratch the windshield 2 Replacing blade rubber only 1 Raise the wiper arm Pinch both sides indicated by arrows of blade rubber with your fingers and then pull the blade rubber so that claws are unhooked from grooves in the blade rubber 2 Slide out the blade rubber 3 Replace the old blade rubber with a new M...

Page 403: ...f the fluid level inspection window 3 Close the cap tightly after refilling CAUTION Substituting soapy water for washer fluid could result in clogged washer nozzles or spots on painted surfaces Operating the washer continuously for more than 20 seconds or when there is no fluid in the reservoir could burn out the washer motor NOTE When it is very cold the ratio of windshield washer fluid to water ...

Page 404: ... reverse After fitting the cover make sure it is securely retained Vehicle with two batteries 1 Remove the two wing bolts Pull the cover toward you to remove it from the stoppers 2 To fit the cover follow the removal steps in reverse After fitting the cover make sure it is securely retained Battery check WARNING The battery generates flammable hydrogen gas and should be kept away from open flame a...

Page 405: ...mirror Check whether the battery fluid comes up to the bottom of the sleeve of each filler hole DANGER BATTERY FLUID IS DILUTE SULFURIC ACID AND CAN HARM MOST THINGS IT TOUCHES INCLUDING HUMAN SKIN AND CLOTHING IF YOU GET IT ON YOUR SKIN OR CLOTHING FLUSH IT OFF WITH SOAP AND WATER IF YOU ACCIDENTALLY GET BATTERY FLUID IN YOUR EYES WASH YOUR EYES WITH LOTS OF CLEAN WATER THEN PROMPTLY SEE AN EYE D...

Page 406: ...than 1 220 battery fluid temperature at 20 C the bat tery must be recharged If the battery fluid temperature is higher or lower than 20 C you may convert a specific gravity mea surement into its 20 C temperature equivalent by using the following formula S20 St 0 0007 t 20 S20 specific gravity at fluid temperature of 20 C St specific gravity measurement t battery fluid temperature 4 Connected condi...

Page 407: ...ing it to a live battery using a booster cable P 13 33 6 Battery removal and installation Type 1 vehicle without battery equalizer CAUTION The urea dosing system continues to operate for about 2 minutes after the starter switch has been put in the LOCK position Wait for at least 2 minutes before disconnecting the bat tery WARNING When disconnecting the battery cables disconnect the cable first Whe...

Page 408: ...om the bat tery terminals 2 Remove the battery support mounting nuts each indicated by an arrow in the illustra tion 3 Remove the battery support then remove the battery 4 Install the battery by performing these steps in reverse After installing the battery make sure it is securely retained Z21518 Z22251 Z21519 Z22252 ...

Page 409: ...s in the following order Disconnect the terminal of the main battery Disconnect the terminal of the body connected 24V battery Disconnect the terminal of the main battery Disconnect the terminal of the body connected 24V battery 2 Remove the mounting nuts each indicated by an arrow in the illustration from the battery sup port 3 Remove the battery support then remove the battery WARNING When only ...

Page 410: ...touching each other Remove and clean the air filter heater filter with water or compressed air to eliminate dust and dirt at regular intervals 6 months or so Clogged filter may cause inefficient heating and even malfunction of the blower motor CAUTION Clean the air filters at shorter intervals if your vehicle is used frequently in dusty areas 1 Outside air filter Disassembly is necessary before th...

Page 411: ... the panel forward 1 Washing You must wash the vehicle whenever it has experi enced any of the following Been driven on coastal roads Been driven on roads where road chemicals have been applied Become contaminated by coal tar smoke soot powder dust iron powder lime powder sap bird droppings etc Adhesion of dust and or mud Cleaning your vehicle WARNING When washing the underside of the vehicle be c...

Page 412: ...ifficult to remove by ordinary washing Wash out road chemi cals using a high pressure cleaning machine if necessary so that they do not remain on the vehicle Road chemicals in large amounts as well as salt will easily cause rusting When stepping onto the bumper to clean the windshield do not hold the wiper arms Doing so could cause a wiper malfunction Do not use a vehicle cleaning brush to clean t...

Page 413: ...nd the underside of the chassis 2 If vehicle surfaces are heavily contaminated use a car shampooing product and then rinse it off thoroughly from the surfaces 3 Wipe clean the body surfaces to remove water that would cause spots on painted surfaces 2 Precautions when using a high pres sure cleaner When cleaning the engine compartment or under carriage of the vehicle using a high pressure cleaner b...

Page 414: ...12 Simple inspection and service Z21155 Z22303 Steering system dust covers Front axle dust covers Independent suspension models Independent suspension models Rigid suspension models Rigid suspension models ...

Page 415: ...st and corrosion developing on the underside and or undercarriage of the vehicle could cause an unexpected failure and even lead to an acci dent Check these areas occasionally such as after washing for rust corrosion and resulting holes If rust is found remove it using a wire brush and coat the affected area with a touchup paint or rust preventive material If you find a hole have your vehicle repa...

Page 416: ...or pedal or other moving components Never wash the cab interior directly with water from a hose Doing so may cause the floor to rust and also cause water to leak into relays computers and other electric electronic components causing them to fail Should water collect inside the cab drain it by removing the drain plug or wipe it dry using a cloth or other appropriate material 1 Dust should be remove...

Page 417: ... return to the fully free position even when it is released which could lead to an accident If the front of the intercooler is heavily clogged with dust or mud the engine performance may be affected Clean it from time to time by using a soft brush or something also appropriate CAUTION The intercooler could be damaged if a bristle brush or an object with a sharp point is used for its cleaning Inter...

Page 418: ... with fog lamps Operate each of the lamp switches near the driver s seat and check whether each lamp comes on or flashes correctly Depress the brake pedal and check that the stop lamps come on Place the gearshift lever in the reverse position and check that the backup lamps come on Check that the lens of each lamp is free of dirt and scratches Lamps inspection for dirt and damage Inspection interv...

Page 419: ...ly the bulb or fuse may have blown Replace the defective part P 13 11 13 20 If you replace a defective part but the lamp still does not come on or flash correctly have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer ...

Page 420: ...en a lamp has burn out 13 20 When braking is sluggish 13 31 If the engine stalls while the vehicle is in motion 13 32 If a tire goes flat while the vehicle is in motion 13 32 When the battery has run down 13 33 If fuel tank becomes empty Bleeding the fuel system 13 36 If the urea tank becomes empty 13 37 Towing 13 37 13 Useful advices for emergencies ...

Page 421: ...d MITSUBISHI FUSO distributor or dealer Communication with the engine immobilizer starter key is failed Check whether anything metallic or another key is touching the starter key 3 2 The engine immobilizer system is faulty Contact your nearest authorized MITSUBISHI FUSO distributor or dealer Performing daily checks and good maintenance are keys to preventing mechanical failures and the resultant a...

Page 422: ...er element 12 46 Fuel is frozen Heat the fuel pipe with hot water 60 C or less The air cleaner is clogged Clean or replace the element 12 51 The engine preheating time is insuffi cient Follow the preheating instructions 5 6 The engine preheating circuit fuse is blown Replace the fuse The fuel injection system is malfunc tioning Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO ...

Page 423: ...ace the filter element 12 51 The DPF is blocked Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer Possible cause Remedy Ref page The fuel injection system is malfunc tioning Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer The starter switch is malfunctioning Have the vehicle inspected by your nearest authorized M...

Page 424: ...scosity is not adequate Replace the engine oil with one of a proper viscosity 12 26 Possible cause Remedy Ref page There is a fuel leak Check the fuel system and retighten connections as necessary The air cleaner is clogged Clean or replace the air cleaner ele ment 12 51 Tire pressure is too low Adjust to the adequate inflation pres sure 12 78 The clutch disc is worn Have the vehicle inspected by ...

Page 425: ... urea blocks the muffler Vehicles with BlueTec system Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer Possible cause Remedy Ref page Clutch fluid is insufficient Add clutch fluid brake fluid 12 38 Clutch pedal play is excessive Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer Possible cause Remedy Ref page The c...

Page 426: ...our nearest autho rized MITSUBISHI FUSO distributor or dealer There is air in the brake fluid Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer Possible cause Remedy Ref page Tires are not uniformly inflated Inflate tires properly 12 78 Tires wear unevenly Change the tires 12 81 Cargo is heavier on one side than the other Load cargo evenly 7 19 Possible ca...

Page 427: ...ased Grease parts 12 22 Possible cause Remedy Ref page The bulb is out Replace the bulb 13 20 There is an open circuit or defective grounding Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer Possible cause Remedy Ref page The battery terminals are loose or corroded Scrape off corrosion and tighten down terminals 12 104 The fan belt is loose Have the vehic...

Page 428: ...be seen 2 Repair Check the mechanical failure and if you judge it readily repairable fix it while paying attention to the traffic If you are unable to repair it call your nearest authorized MITSUBISHI FUSO distributor or dealer for help Stopping your vehicle in an emergency WARNING Stopping your vehicle in a tunnel could be dangerous Wherever possible drive out of the tunnel before stopping the ve...

Page 429: ...s and the multi infor mation display shows green stop the engine and perform the following inspections and correc tive steps 1 Tilt the cab P 12 7 If the vehicle is a Crew cab model vehicle uncover the engine access opening and the opening for inspecting the power steering oil and engine coolant P 12 6 2 Check that coolant is not leaking from the radia tor hoses or from other parts 3 Check that th...

Page 430: ...cab model vehicle uncover the engine access opening and the opening for inspecting the power steering oil and engine coolant 7 If coolant leaks or the engine repeatedly over heats the cooling system is faulty Have the vehicle inspected by your nearest authorized MITSUBISHI FUSO distributor or dealer This vehicle is equipped with a 12 volt power circuit Vehicles with a battery equalizer are equippe...

Page 431: ...c equipment Especially if a vehicle with a hill start assist system is stopped on a slope by activating the system and the fuses and the high current fuse protecting its circuits are inadvertently removed the pressure holding the brakes will be released and the vehicle will start moving down possibly causing an accident Be sure to use fuses of the specified amperages A fire could result if a fuse ...

Page 432: ...e claws with the corresponding slots and then pushing the panel forward 1 2 Removal and installation of high current fuse box cover 1 Pry and release the two locks and remove the cover 2 To install the cover push in the cover until the two locks click 1 3 Inspection and replacement WARNING Use MITSUBISHI genuine fuses of the speci fied amperages A fire could result if a fuse of incorrect amperage ...

Page 433: ...ing the fuse puller in the fuse box The amperage and protected circuit of each fuse are shown on the inside of the lower panel 3 If a fuse is blown be sure to select a spare fuse of the specified amperage for replacement 1 4 How to remove the spare fuse Insert the puller into the gap on the outer side of the fuse holder wall to remove the spare fuse Z21422 Z11217 Z21577 ...

Page 434: ...13 15 CAUTION Do not force the puller into the gap on the inner side of the fuse holder wall Doing so will break the equipment and cause malfunctions or a fire Z21578 ...

Page 435: ...river s F06 10A ECU BAT F07 30A Power window assistant driver s F08 20A F09 10A Meter cluster diagnostic connector F10 30A ISS ECU F11 30A Air conditioner blower fan F12 15A Audio system interior lamp F13 10A Starter switch ISS ECU F14 10A Horn F01 F02 F03 F04 F05 F06 F07 F08 F09 F18 F19 F20 F21 F22 F23 F24 F25 F26 F10 F11 F12 F13 F14 F15 F16 F17 F27 F28 F29 F30 F31 F32 F33 F34 Z22030 Z21128 ...

Page 436: ...A Accessory power supply ACC F26 10A Accessory power supply BAT F27 20A F28 15A Engine ECU F29 20A SCR F30 20A SCR F31 20A Engine ECU F32 10A Air conditioner condenser fan relay F33 F34 15A Fuel pump F35 F36 20A DUONIC ECU F37 10A Rear blower fan F38 15A Rear condenser fan F39 F40 20A Air condenser fan F41 30A Hydraulic unit F42 10A Alternator only vehicles with battery equalizer F43 Fuse No Amper...

Page 437: ...ve 2 1 Inspection 1 Place the starter switch in the LOCK position and turn all other switches OFF 2 Pry and release the two locks of the cover with your fingers and remove the cover To install the cover push in the cover until the two locks click 3 Check for a blown high current fuse by looking into the inside through inspection window If it is blown immediately call your nearest authorized MITSUB...

Page 438: ...N Close the cover completely to prevent rain water from entering the fuse box No High current fuses Protected circuit HF01 140A russet SAM HF02 HF03 80A black SAM HF04 HF05 60A yellow Glow ECU HF06 40A green Starter relay HF07 HF08 50A red Hydraulic unit HF21 HF22 40A green SAM Z21131 ...

Page 439: ...rainy weather the condensation forms owing to a temperature difference between the inside and out side This phenomenon does not affect the head lamps functionality It disappears naturally When a lamp has burn out WARNING Use a lamp of the specified voltage and wattage shown in the following table If a wrong lamp is used an excessive current flowing through the wiring impairs the control functions ...

Page 440: ...lamp 12V 21W P21W 2 License plate lamp Type 1 12V 10W R10W 2 License plate lamp Type 2 12V 10W R10W 1 Step lamp Vehicles with step lamps 12V 5W W5W 2 End out line marker lamp Vehicles with end out line marker lamps 12V 5W W5W 2 Interior lamp 12V 10W 1 Interior lamp with built in spot lamp Vehicles with interior lamp with built in spot lamps 12V 8W 2 Interior lamp rear seats of Crew cab models 12V ...

Page 441: ... removal procedure in reverse When installing the front grille make sure the rubber packing at each side of the grille does not protrude from the clearance between the grille and lamp 2 Finally install the screw NOTE After installing the front grille check whether the rubber packing at each side of the grille is not pro truding between the grille and lamp If the packing is protruding push it in so...

Page 442: ... move the lamp rub ber under the headlamp toward the centerline of the vehicle and release it from the tabs CAUTION When removing the lamp rubber do not pull it with excessive force or the tabs could break 2 Open the door then loosen the screws behind the front and side turn signal lamp until they spin freely NOTE The screws are designed not to come out 3 Pull out screw toward you CAUTION Unless t...

Page 443: ...l lamp do not pull it forward toward the front of the vehicle or its tabs could break Do not open the door with the front and side turn signal lamp moved outward but not completely removed or the door could hit and damage it 6 Remove the screws of the garnish then remove the garnish toward the outside of the vehicle NOTE Do not remove the end rubber piece from the garnish Z21136 Z21199 Z22248 ...

Page 444: ... CAUTION Do not turn the beam adjusting gear Turning the beam adjusting gear would change the beam setting thus creating a nuisance for driv ers of other vehicles If you accidentally turn the beam adjusting gear have it inspected by your nearest authorized MITSUBISHI FUSO distribu tor or dealer Headlamp installation 1 Install the connectors on the headlamp Z22032 Z22033 Z21589 Z12590 ...

Page 445: ...rt the pin into the hole fit the garnish in place and tighten the screws CAUTION Do not tighten the screw too tightly or the mounting could get damaged 5 Install the connector on the front and side turn signal lamp 6 Pull out screws 7 Align the tabs with the holes then press the lamp in toward the centerline of the vehicle Z22092 Z22032 Z21200 Z21139 ...

Page 446: ... rubber under the headlamp onto the tabs by moving it toward the outside of the vehicle 10 Fit the rivet then press in the screw 1 2 Headlamp bulb replacement CAUTION Do not directly touch the glass part of a halo gen bulb with your fingers Any oil and other substances contaminating the glass surface could shorten the bulb s service life Do not clean lamps with alcohol and thinner because their le...

Page 447: ...ed a little Push the shaded area when installing the cover 1 3 Clearance lamp bulb replacement 1 Turn the socket in the direction of the arrow to remove it 2 Remove the bulb 3 Perform installation by following the removal steps in reverse 4 If the packing is dirty clean it 2 Front and side turn signal lamp bulb replacement 1 Open the door 2 Turn the socket in the direction of arrow to remove it 3 ...

Page 448: ...range 4 Replacing the fog lamp bulb Vehicles with fog lamp bulb Removal 1 Tilt up the cab if it has a tilting mechanism 2 Remove the cover after turning it counter clockwise to a stop 3 Disconnect the bulb connector 4 Disconnect the connector from the lamp unit 5 Unhook the spring then pull out the bulb Installation 1 Hold the bulb with the square groove at the top with the circular groove at the ...

Page 449: ...clock wise while pushing inward 3 Install the lens by inserting the tabs at the bot tom end of the lens into the slots and pushing the lens while aligning the tabs on the top end with the notches 5 3 Interior lamp of rear seats of Crew cab models 1 Insert a flat blade screwdriver between the lens and the interior lamp and use it to release the tabs on the bottom of the lens Remove the lens 2 Push ...

Page 450: ...ng is cor rectly positioned If the packing is incorrectly installed or twisted water can enter the lamp and shorten its life If the packing is dirty clean it 5 Uniformly tighten the screws that retain the lens Depress the brake pedal harder than usual down shift to use engine braking and activate exhaust braking to stop the vehicle Apply the parking brake when necessary After the vehicle has been ...

Page 451: ...he brakes The power steering system then becomes inop erative making steering extremely difficult Additional force must be used when turning the steering wheel Avoid sudden braking Hold the steering wheel firmly and gradually slow down before pulling up at a safe place To replace the tire select a flat surface where your vehicle will not hinder traffic P 12 81 If the engine stalls while the vehicl...

Page 452: ...rheat or explode Be careful not to connect the booster cables in the wrong sequence Sparks are often produced when you connect the booster cable to the vehicle s frame Therefore if the cable is connected to a section of the frame near the battery the spark could set off the hydrogen given off by the battery to cause an explosion Be sure to connect the cable end to a point as far away as possible f...

Page 453: ...icle with the same voltage 12V as your vehicle to connect your battery Do not use a vehicle with a 24V system Remove the battery from the vehicle for charging NOTE Your vehicle s electrical system operates on a 12V power supply Vehicles with battery equalizer have 12V circuits and 24V circuits P 1 17 Z21703 ...

Page 454: ...13 35 Z22249 Z21702 ...

Page 455: ... the engine of the vehicle with the dead battery If the engine starts with difficulty because of cold weather or a dead battery let it draw a charge for several minutes from the vehicle from which you are receiving the boost before attempting to turn over the engine 6 After the engine of the vehicle with the dead bat tery has been started disconnect the booster cables by reversing the order of con...

Page 456: ...g red is shown on the multi informa tion display and engine output will be limited If this condition happens you must refill the urea tank with AdBlue immediately P 1 8 Observe the following precautions when towing a broken down vehicle The tow rope must be sufficiently strong and attached securely to the tow hook on the vehi cle s frame Front hook Rear hook If the urea tank becomes empty Towing W...

Page 457: ...Limit the maximum speed to 30 km h unless the vehicle is towed with a special towing vehicle Avoid sudden starts and keep the tow rope taut The broken down vehicle should be prepared for towing as follows 1 In a manual transmission vehicle put the gear shift lever in the neutral position In a vehicle with DUONIC system put the gear shift lever in the P position 2 Keep the engine running Stopping t...

Page 458: ...y equipped tow truck Doing otherwise would damage the transmission With the propeller shaft disconnected engine braking and auxiliary braking will not be available NOTE The exhaust emissions may be extremely hot If the tow rope sags excessively the exhaust emissions may discolor it When you stop the vehicle make sure the tow rope does not sag too much ...

Page 459: ...14 1 Recommended lubricants hydraulic fluids and quantities 14 2 Service data 14 5 14 Service data ...

Page 460: ...raulic fluids and quantities Item Quantity Engine Approx 6 2 Clutch Vehicles with DUONIC system 2 0 Transmission including DUONIC system Vehicles without PTO Approx 3 5 Vehicles with PTO Approx 3 8 Transfer FG models Approx 3 6 Differential Australia New Zealand FEA21 Approx 2 7 FEB21 FEA61 FEB51 FGB71 Front Approx 2 2 Rear Approx 4 5 Others Approx 4 5 Hong Kong Others Approx 4 5 FEA21 Approx 2 7 ...

Page 461: ...USO ATF SPIII Transfer FG models Gear oil API GL 3 General 80 Warm region 90 API GL 4 General 80 Use API GL 4 oil with vehicles for Australia and New Zealand Warm region 90 Differential gear 1 Gear oil API GL 5 Below 40 C 90 MIL L 2105B Above 40 C 140 Limited slip differ ential Vehicles with lim ited slip differen tial Gear oil for lim ited slip differ ential API GL 5 90 MITSUBISHI Genuine Gear Oi...

Page 462: ... universal joint slip joint double cardan joint Birfield joint Kingpin bearing Steering knuckle FG models Wheel bearing grease Multipurpose type grease NLGI No 2 Li soap Consistency 265 to 295 at 25 C Dropping point 185 C or higher Propeller shaft center bearing Bearing grease NLGI No 3 Li soap Consistency 220 to 250 at 20 C Dropping point 250 C or higher Usable tempera ture range 40 C to 150 C Co...

Page 463: ...eriphery of steering wheel When engine is turned off Front independent suspension models 20 mm or less Front rigid leaf suspension models 10 to 20 mm When engine is idling 5 to 50 mm Tire tread groove depth When driving at normal speeds 1 6 mm or more When driving at high speeds 2 4 mm or more Wheel nut tightening torque FEA0 model Apply an 800 N 80 kgf force at a point 40 cm from the end of the w...

Page 464: ...15 1 15 Alphabetical index ...

Page 465: ... 6 DUONIC 5 21 Engine immobilizer theft prevention device 3 2 Engine number 1 2 1 3 Engine oil 11 2 12 26 Engine overheats 13 10 Entering and leaving the vehicle 3 11 Exhaust brake switch 5 43 Fluorescent lamp 10 40 Free wheeling hub 8 15 Front drive switch 8 13 Fuel gauge 6 4 Fuel tank cap 1 7 Fuels 1 6 11 2 13 36 Fully automatic air conditioner 9 10 Fuse 13 11 Gearshift lever 5 19 Greasing 12 22...

Page 466: ...5 3 Starting the engine 5 5 Steering wheel 4 20 12 72 Step lamp 10 39 Stopping the engine 5 11 Stopping your vehicle in an emergency 13 9 Sun visors 10 37 Supplemental restraint system SRS air bag and seat belt pre tensioner system 4 10 Tachometer 6 2 Tilting the cab 12 7 Tips for improving fuel economy 7 7 Tire chains 11 4 Tire rotation 12 96 Tires 12 78 12 81 To reach the access opening 12 6 Tow...

Page 467: ...ec A brand of Daimler AG Windows is a registered trademark of Microsoft Corporation in the United States and other countries Windows Media is either a registered trademark or trademark of Microsoft Corporation in the United States and or other countries Owner s Handbook MARCH 2011 ...

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