APPENDIX 3 CABLE MANUFACTURING DRAWINGS
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APPENDIX 3 CABLE MANUFACTURING DRAWING
As a rule, most F
/R
cables used with this product are not sold by Mitsubishi. Thus,
manufacture the required cables using the cable manufacturing drawings on the following pages as a
reference. Note that the cable-compatible connectors can be purchased from Mitsubishi.
If crimp tools are not available when manufacturing the power supply cable (R200, R220) and
communication cable (R211), the cables can be manufactured by soldering a wire and connector as
shown in the following procedure.
1. Carry out preparatory soldering onto the wire.
(Peel 3.5mm of the sheath.)
Soldering iron
Wire
Solder
3. Lightly press down one side of the wire barrel
using radio pliers.
Wire barrel
This is a barrier to prevent
incorrect insertion. Do not bend.
Radio pliers
5. Firmly press down the sheath retainer in the
same manner as the wire barrel.
Sheath retainer
7. Lastly, insert the soldered contact with wire
into the housing.
Pay attention to the insertion direction.
2. Insert the wire into the contact. Hold
the sheath retainer.
Contact
4. Firmly press down the other side of the
wire barrel.
(Press firmly enough that the wire will
not come out when pulled lightly.)
6. Apply the soldering iron, and melt the
preparatory solder inside.
Better results will be achieved if an
additional, small amount of solder is
applied.
Soldering iron
Contact section
Be careful that the solder does not
flow into the contact section.
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