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Mirka® AIROS  •  77 mm (3"), 125 mm (5") & 150 mm (6")  •  Electrical manual

Troubleshooting guide

Symptom

Recommended procedures

Motor drive does not 

power on.

•  Check that 48 VDC is present on J2 and that the polarity is correct.

Tool does not start.

•  Check that the motor drive is in ON-state (D14 is not blinking). 
•  Check that the motor drive is in RUN-state (D4 is lit green).
•  Check the cable assembly for the tool: are the pins properly connected?

Tool suddenly stops.

•  Check the alarm status flag.
•  Check the motor drive and tool temperatures.
•  Check if the tool is being overloaded.

Modbus RTU 

communication is not 

working.

•  Check the baud rate, parity, stop bits and data bits.
•   Check the transmit/receive indicators D29 and D30; these blink when there is 

activity on the bus.

•  Check that the A-pin and B-pin are connected properly.
•   Check whether addition of a terminating resistor (JP2), A-pin pull-down resistor 

(JP3), B-pin pull-up resistor (JP4) solves the issue.

•  Check that JP1 is not set.
•   Check the slave address (set the JP13 jumper and use indicators D2–D3, D17–D22 

to read the current address).

Profinet I/O gateway 

communication is not 

working.

•  Check the gateway network configuration.
•  Check the gateway Modbus RTU to Profinet I/O mapping configuration.
•  Check the 24 VDC power supply.
•  Check the Modbus RTU adapter cable is connected properly.
•  Check that JP1 is not set.

Digital speed controller 

interface is not working.

•  Check that JP1 is not set.
•  Check that JP8, JP9, JP10, JP11 and JP12 are set.
•  Check the voltage on a high input, it should be between 15–33 VDC.
•  Check the voltage on a low input, it should be close to zero volts.
•  Check the GND connection.

Indicator D36 is lit red,  

or the tool speed is too 

fast/slow.  

•  Check C+/C-/P+/P– wiring on J3.   

Speed set-point display

RPM

BIT 8 

D22

BIT 7 

D21

BIT 6 

D20

BIT 5 

D19

BIT 4 

D18

BIT 3 

D17

BIT 2 

D3

BIT 1 

D2

≥ 4,000

OFF

OFF

OFF

OFF

OFF

OFF

ON

≥ 5,000

OFF

OFF

OFF

OFF

OFF

ON

ON

≥ 6,000

OFF

OFF

OFF

OFF

ON

ON

ON

≥ 7,000

OFF

OFF

OFF

ON

ON

ON

ON

≥ 8,000

OFF

OFF

ON

ON

ON

ON

ON

≥ 9,000

OFF

ON

ON

ON

ON

ON

ON

≥ 10,000

ON

ON

ON

ON

ON

ON

ON

Modbus RTU slave address display

BIT 8

BIT 7

BIT 6

BIT 5

BIT 4

BIT 3

BIT 2

BIT 1

D22

D21

D20

D19

D18

D17

D3

D2

Summary of Contents for AIROS

Page 1: ......

Page 2: ...ver any damage caused or resulting from transport receipt of delivery installation commissioning misuse neglect in usage or maintenance accidents exposure to extreme unacceptable ambient temperature a...

Page 3: ...way addon module J2 J1 J5 J6 J3 J4 General Connect the 48 VDC power supply to the motor drive J2 connector Connect the tool to the motor drive J3 and J7 connector Modbus RTU interface Use the J1 conne...

Page 4: ...Dimensions Motor drive 72 x 30 x 200 mm W x H x D Motor drive mounted in DIN rail holder 95 x 55 x 210 mm W x H x D Safety instructions Electrical installation must be carried out by a competent elect...

Page 5: ...It is recommended to use 10 mm ferrules with plastic sleeve for each wire that is attached to any of the connectors The wires can then easily be pushed into the connectors and released with the help...

Page 6: ...lave address indicator bit 1 D3 Speed set point indicator lit if 5 000 rpm Modbus RTU slave address indicator bit 2 D4 Tool status indicator Lit red when the tool is stopped lit green when the tool is...

Page 7: ...Jumper description Jumpers Default Description JP1 Not set Reserved for future use JP2 Not set If set a terminating resistor of 270 is connected across Modbus RTU pins A and B JP3 Not set If set a pu...

Page 8: ...TU over RS 485 is used to communicate with the motor drive The motor drive is configured as a Modbus RTU slave device and the default slave address is 86 The slave address can be changed if it conflic...

Page 9: ...ber of times the run time has been more than 60 seconds 30012 Uint16 Usage count medium The number of times the run time has been between 20 and 60 seconds 30013 Uint16 Usage count short The number of...

Page 10: ...ilscher NT 50 RS EN gateway can be used The gateway is connected to the motor drive via the DSUB 9 connector on the gateway and the J1 connector on the motor drive Below is the pinout for the DSUB 9 X...

Page 11: ...ly monitor the average speed average current tool temperature motor drive temperature and the alarm status flag This will help to detect if there are any issues present during operation Profinet I O t...

Page 12: ...is considered high if a voltage between 15 33 VDC is applied to the input pin The input is considered low if the voltage is below 12 VDC or if the input is left floating The GND pin of connector J6 mu...

Page 13: ...before starting the new tool Protection features The motor drive will momentarily slow down the tool to 4 000 rpm if the motor drive temperature rises above 117 C or the tool temperatures rises above...

Page 14: ...ave address set the JP13 jumper and use indicators D2 D3 D17 D22 to read the current address Profinet I O gateway communication is not working Check the gateway network configuration Check the gateway...

Page 15: ......

Page 16: ...India Pvt Ltd Italy Mirka Italia s r l Cafro S p A Mexico Mirka Mexicana S A de C V Russia Mirka Rus LLC Singapore Mirka Asia Pacific Pte Ltd Spain Mirka Ib rica S A U Sweden Mirka Scandinavia AB Tur...

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